Ironton 45997 User manual

WET SHARPENER
OWNER’S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other
basic safety precautions may result in serious personal injury.
Item# 45997

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Thank you very much for choosing an Ironton product! For future reference, please complete
the owner’s record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
This machine is designed for certain applications only. The distributor cannot be responsible for
issues arising from modification. We strongly recommend this machine not be modified and/or
used for any application other than that for which it was designed. If you have any questions
relative to a particular application, DO NOT use the machine until you have first contacted the
distributor to determine if it can or should be performed on the product.
For technical questions please call 1-800-222-5381.
INTENDED USE
The Klutch Wet Stone Sharpener has been designed to sharpen chisels, knives, scissors and
various types of cutting blades.
The wet sharpening stone is continually cooled and lubricated from the water reservoir, ensuring a
sharp, square and clear cutting edge. Simple set up of the adjustable tool holder and tool support
bar makes various types and sizes of blades easily sharpened square across the surface of the
sharpening wheel. The included angle gauge will assist in setting up the correct angle for the tool to
be sharpened, while the blade holder will assist in the sharpening of small knives and blades.
Leather honing wheel is used after a sharpening stone to smooth out any irregularities and create a
clean, sharp finish to the cutting edge.
TECHNICAL SPECIFICATIONS
Voltage:
120V
Input:
1.1Amp
No Load Speed:
140 RPM
Grinding Wheel:
7-7/8in. Dia. x 1-1/2in.W
Arbor:
1/2in.
GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions listed
below may result in serious injury.
CAUTION: Do not allow persons to operate or assemble this Wet Sharpener until
they have read this manual and have developed a thorough understanding of how the Wet
Sharpener works.
WARNING: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions or situations that could occur. It must be

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understood by the operator that common sense and caution are factors that cannot be built into this
product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY CONSIDERATIONS
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury. Save all
warnings and instructions for future reference. The term “power tool” in the warnings refers
to your corded power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you
to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk
of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.

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b. Use personal protective equipment. Always wear eye protection. Protective equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
finger on the switch or energizing power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
e. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
b. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.

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WET SHARPENER USE AND CARE
•Do not modify the Wet Sharpener in any way. Unauthorized modification may impair the
function and/or safety and could affect the life of the equipment. There are specific applications
for which the Wet Sharpener was designed.
•Always check of damaged or worn out parts before using the Wet Sharpener. Broken
parts will affect the Wet Sharpener operation. Replace or repair damaged or worn parts
immediately.
•Store idle Wet Sharpener. When Wet Sharpener is not in use, store it in a secure place out of
the reach of children. Inspect it for good working condition prior to storage and before reuse.
•Always remove the plug from the mains socket before making any adjustments or maintenance,
including changing the wheel.
•Always turn the sharpener off when it is not in use and never leave it unattended without first
switching off and removing the power plug. Never leave the sharpener until the wheels have
come to a complete stop.
•Make sure that any replacement wheel is rated at 120rpm or higher.
•Do not let anyone under 18 years operate this tool.
•Rags, cloths, cord, string and the like should never be left around the work area.
•If you are interrupted when operating the tool, complete the process and switch off before
looking up.
•Periodically check that all nuts, bolts and other fasteners are properly tightened.
•Do not use a wheel that has received a blow, especially to the side of the wheel.
•Replace a cracked or suspect wheel.
•Always allow a new wheel to run for a few minutes at full speed before using it. Stand to one
side at start up.
•Check that the wheel rotates freely each time before start up.
•Check that the tool rests are properly adjusted before commencing use.
•Do not overload the sharpener. Allow the sharpener to run at full speed, or close to full speed
during use.
•Never apply excessive pressure to the wheel. It might shatter, causing personal injury.
•Make sure that the wheel is not in contact with the work when you start the sharpener.
•When using the sharpener, use safety equipment including safety goggles or shield, ear
protection, dust mask and protective clothing including safety gloves.
•Wear goggles
•Wear ear muffs
•Wear a breathing mask

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ASSEMBLY
WET SHARPENER
1 Tool support bar
2 Tool holder
3 Spindle
4 Sharpening wheel
5 Water reservoir tray
6 Motor housing
7 Tool support bar
clamp knobs
8 ON/OFF switch
9 Leather honing wheel
10 Tool holder clamp
knobs
11 Angle gauge
12 Knife/blade holder
13 Honing past
Prior to using the wet stone sharpener, the sharpening wheel, tool support bar, tool holder and
water reservoir will need to be installed.
WARNING: ENSURE THE TOOL IS DISCONNECTED FROM THE POWER SUPPLY
BEFORE ASSEMBLY.
1. Open carton and remove top packing
material.
2. Carefully lift the wet stone sharpener from the
packaging and place it on a level work surface.
Installing the sharpening wheel

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1. On the left hand side of the unit, remove the
wheel nut and outer washer from the spindle by
rotating in an anti-clockwise direction. The
cardboard spacer may be discarded.
2. Ensure that the spindle protrudes to the left of
the housing as far as it will go. This can be
achieved by applying pressure to the outer side
of the leather honing wheel. The small spindle
spacer and inner washer must sit on the spindle
and against the housing bearing.
3. Slide the sharpening wheel onto the spindle
against the inner washer and spacer. Hold the
honing wheel to stop the spindle from sliding into
the housing.
4. Fit the outer washer, then the wheel nut.
Tighten the nut with a 19mm wrench in a
clockwise direction.
(Hold the honing wheel steady to prevent the
main spindle from rotating).

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Installing the tool support for
sharpening
Loosen the front tool support clamps and insert
the tool support bar into the holes on top of the
housing. Ensure that the tool support bar points
to the left of the unit, above the sharpening
wheel. Adjust the tool support to the desired
position and tighten the clamp knobs.
Installing the tool support for honing
Loosen the rear tool support clamp knobs and
insert the tool support bar into the holes at the
rear of the housing. Ensure that the tool support
bar points to the right of the unit (when looking at
the front of the unit). It should sit behind the
honing wheel. Fully insert the tool support and
tighten the clamp knobs. While the tool support
can be adjusted, most honing will be done with
the tool support fully inserted.
Installing the tool holder
Slide the adjustable tool holder onto the long bar
of the tool support. Position the adjustable tool
holder above the sharpening wheel (if
sharpening), or to the rear of the honing wheel (if
honing). Ensure that the clamping area of the
tool holder is positioned towards the centre of
the unit.
Installing and removing the water reservoir tray
WARNING: DO NOT SHARPEN WITHOUT WATER. THE SHARPENING WHEEL MUST
BE PARTIALLY SUBMERGED IN WATER WHENEVER IN USE. CHECK AND REFILL THE TRAY
AS THE WATER IS ABSORBED.

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1. Position the water reservoir tray below the
sharpening wheel, with the support hooks of the
tray facing the side of the housing. Lift the tray
until the support hooks sit in the corresponding
slots in the housing. Check that the tray is
horizontal and steady.
2. A water level indicator line shows how high
the water reservoir tray should be filled with
water.
Note: The first time the sharpener reservoir is
filled with water, the sharpening stone may
absorb some of the water, regularly monitor and
fill reservoir as required.
3. To remove the water reservoir tray, disengage
the support hooks from their corresponding slots
by lifting and moving the tray away from the side
of the housing. When the hooks are clear, lower
the tray.
Note. After use, the water reservoir tray should
be emptied of water and cleared of any debris
that remain from the sharpening process.
Setting up for sharpening
When sharpening, position the tool support bar in the top mounting holes.
Note. Sharpening is performed against the direction of rotation.
1. Fit the adjustable tool holder to the tool
support bar (See “Installing the tool holder”
section). Loosen the tool support clamps. Adjust
the height of the tool support until there is a
small gap between the surface of the sharpening
wheel and the lower guides of the adjustable tool
holder.

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2. Tighten the tool support clamps.
3. To ensure that no part of the adjustable tool
holder comes into contact with the sharpening
wheel, complete these two checks:
a. Slide the adjustable tool holder back and forth
along the tool support bar.
b. With the bottom of the adjustable tool holder
positioned directly above the wheel, rotate the
sharpening wheel one full rotation by hand.
4. Loosen the two clamps on the adjustable tool
holder enough to insert the blade to be
sharpened. Maneuver the blade until it touches
the sharpening wheel at the desired sharpening
angle.
5. Maneuver the blade within the adjustable tool
holder until the angle of the blade sits flat on the
face of the sharpening wheel.
6. Ensure that the blade is square across the full
width of the sharpening wheel.
7. When you are satisfied that the blade is
correctly positioned, tighten the clamps knobs on
the adjustable tool holder.

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Setting up with the angle gauge
1. The angle gauge is used to determine the
cutting edge angle of a tool. You can determine
what is the appropriate angle required for your
blade by reading the label on the angle gauge.
Alternatively, you can test and select the blade
angle by inserting the blade into the notches on
the sides of the gauge.
2. After determining which notch best suits the
blade angle required, set the support bar and
adjustable tool holder. Insert the blade within the
tool holder, so that it touches the sharpening
wheel. (See “Setting up for sharpening”). Rotate
the clamp knobs on the adjustable tool holder
until the blade is secure, but can still be moved.
3. Position the gauge on the sharpening wheel,
with the selected notch closest to the tool tip.
Maneuver the blade within the tool holder until
the back face of the blade aligns with the angle
gauge.
4. Check that the blade is square across the
width of the sharpening wheel and tighten the
adjustable clamp knobs. Remove the angle
gauge.
Setting up for honing
1. Fit the tool support to the rear of the unit (see
“Installing the tool support for honing”)
Note: Initially you will need to condition the
honing wheel. Apply mineral oil (not supplied) to
bring the leather honing wheel to a darker
slightly wet color on all its surface. Following this
apply an initial layer of honing paste covering
the entire surface and work it into the wheel.
2. Apply mineral oil to the leather honing wheel,
followed by some of the honing past.
3. Switch on the machine. While the honing
wheel is rotating, evenly distribute the honing
paste into the leather with a flat object such as a
ruler or spatula.

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4. Set the adjustable tool holder (see “Setting up
for sharpening”).
OPERATION
On/off switch
1. To turn the sharpener on, press the green ON
(I) button. Allow the sharpening wheel to reach
full speed before beginning to sharpen.
2. To turn the sharpener off, press the red OFF
(0) button.
WARNING: To avoid injury, keep hands away from sharpener when in operation.

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The knife/blade sharpening holder
CAUTION: THIS SHARPENER WAS DESIGNED FOR SHARPENING STEEL. IT
SHOULD NOT BE USED FOR ANY OTHER PURPOSE.
The knife/blade sharpening holder assists in the sharpening of small knives and blades.
1. When fitting a blade in the knife/blade holder,
first unscrew the two knurled screws on the knife
holder clamp. Slide the knife/blade in between
the holder and the top clamp.
2. Finger-tighten the front screw first.
3. Finger-tighten the rear screw next to ensure
the blade is firmly clamped in place. The flatter
the top plate of the clamp sits, the greater the
clamping area on the knife/blade.
4. Fit the tool support bar into the sharpening
position (see “Fitting the tool support for
sharpening”), and adjust its height to achieve the
desired sharpening angle.
5. The knife holder also has an adjustable
resting heel, which rests on the tool support bar
when sharpening. By loosening its knob, it can
be moved up and down the shaft of the
knife/blade holder. This enables further
adjustment of the sharpening angle. These
adjustments should be made before the
machine is in operation.

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Using the adjustable tool holder
WARNING: SAFETY GLASSES MUST BE WORN DURING BOTH SHARPENING AND
HONING.
Note. New sharpening wheels are often not true and can also become misshapen after use. Check
the surface of the sharpening wheel before each operation. To correct this situation, the stone may
require dressing (see “Dressing the stone”).
CAUTION: DO NOT SHARPEN WITHOUT WATER. THE SHARPENING WHEEL MUST
BE PARTIALLY SUBMERGED IN WATER WHENEVER IN USE. CHECK AND REFILL THE TRAY
AS THE WATER IS ABSORBED.

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1. Ensure the water reservoir tray is correctly fitted
and filled with water (see “Fitting and removing the
water reservoir tray”).
2. Mount the tool into the tool holder and fit it to the
tool support bar, remembering that sharpening
occurs against the direction of rotation (see “Setting
up for sharpening”).
3. Set the sharpening angle (see “Setting up with the
angle gauge”).
4. Switch the sharpener on and wait until it reaches
full speed.
5. Evenly press the tool down onto the sharpening
wheel. Move the blade from side to side across the
stone, this will result in an even wearing of the stone.
Sharpening only requires a light pressure.
6. On the completion of the sharpening, turn off the
wet stone sharpener at the on/off switch. Wait for the
sharpener to come to a complete stop and remove
the plug from the power point.
7. After removing the water reservoir tray, empty it
and clean out any debris.
Honing is often used on a blade after sharpening has taken place. The polishing action of the
leather wheel and honing paste results in a fine, razor sharpness.
Honing can only be carried out with the rotational direction of the leather wheel. Mounting the tool
support in the rear mounting holes will ensure that the rotational direction is correct for honing.
CAUTION: NEVER HONE AGAINST THE DIRECTION OF THE ROTATING HONING
WHEEL. THIS WILL RESULT IN THE LEATHER HONING WHEEL BEING CUT INTO.
WARNING!: SAFETY GLASSES MUST BE WORN DURING BOTH SHARPENING AND HONING.

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Honing tips
1. Always keep the honing wheel saturated with
mineral oil (not supplied) and honing paste (see
“Setting up for honing”).
2. Move the blade evenly across the face of the
honing wheel. Do not use excessive force. Make
sure that at least half of the width of the honing
wheel is always in contact with the blade to be
honed.
3. On the completion of the honing, turn OFF (0)
the sharpener at the on/off switch. Wait for the
sharpener to come to a complete stop and
remove the plug from the power point.
MAINTENANCE
•Maintain your Wet Sharpener. It is recommended that the general condition of any Wet
Sharpener be examined before it is used. Keep your Wet Sharpener in good repair by adopting
a program of conscientious repair and maintenance. Have necessary repairs made by qualified
service personnel.

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IMPORTANT! BEFORE CLEANING YOUR WET STONE SHARPENER OR CARRYING
OUT ANY MAINTENANCE PROCEDURE, MAKE SURE THAT THE MOTOR IS OFF AND THE
TOOL DISCONNECTED FROM THE POWER SUPPLY TO PREVENT ACCIDENTAL STARTING.
Replacing the sharpening wheel
Note. Make sure that the specifications of the replacement wheel are the same as the old
wheel.
1. Remove the water reservoir tray (see
“Installing and removing the water reservoir
tray”).
2. Remove the wheel nut with a 19mm spanner
by turning in an counterclockwise direction.
Remove the outer washer.
3. Remove the old sharpening wheel from the
spindle.
5. Fit the new wheel on to the spindle (see
“Fitting the sharpening wheel”).
6. Reattach the water reservoir tray (see
“Installing and removing the water reservoir
tray”).
Dressing the stone
WARNING: SAFETY GLASSES MUST BE WORN WHILE DRESSING THE STONE.
Dressing a stone results in an even surface on the face of the sharpening wheel. A stone leveler
(not supplied) is required to dress the stone.

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1. Adjust the tool support so that it sits close to
the sharpening wheel. Make sure that the knobs
are tightened.
2. Switch on the machine and wait until it
reaches full speed. Lower the stone leveler
evenly onto the face of the stone, while resting
part of it on the tool support. Excessive pressure
is unnecessary.
Cleaning
Remove dust and dirt regularly from the machine, including the water reservoir tray. Cleaning is
best carried out with a fine brush or a cloth.
Never use caustic agents to clean plastic parts.
General inspection
Before use, check for cracked or broken parts, damaged electrical wiring, damaged sharpening or
honing wheel and any other condition that may effect safe operation. Do not use damaged
equipment.
Regularly check that all the fixing screws are tight. They may vibrate loose over time.

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DIAGRAM AND PARTS LIST

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For replacement parts and/or technical questions, please call 1-800-222-5381.
NO.
Part Name
QT
NO.
Part Name
QT
1
Jig (60)
1
27
Honing Wheel
1
2
Knurled Screw
2
28
Motor Shaft
1
3
Washer (#6)
1
29
Split Pin (4x22)
1
4
Spring
1
30
Split Pin (4x45)
1
5
Tension Plate
1
31
Washer
1
6
Holder
1
32
Body
1
7
Set Collar
1
33
Self Tapping Screw
4
8
Wing Screw (M6x16)
1
34
Power Switch
1
9
Hand Grip
1
35
Power Cord
1
10
Jig(70)
1
36
Changeover Housing
1
11
Clamp (#12)
2
37
Capacitor
1
12
Spring
2
38
Motor
1
13
Pressure Plate
1
39
Rubber Foot
4
14
Washer (#6, 4)
2
40
Self Tapping Screw
4
15
Knob
2
41
Water Tank
1
16
Support Plate
1
42
Angle Guide
1
17
Nut (M12)
1
43
Abrasion Paste Jar
1
18
Washer (#12)
2
44
Pin Nut (M6)
4
19
Grinding Stone
1
45
Motor Mounting Plate
1
20
Collar Bushing
2
46
Pin
1
21
Knob
4
47
Washer
2
22
Set Collar
4
48
Spring
1
23
Tool Support
1
49
Lock Washer (RS8)
2
24
Friction Gear
1
50
Washer
4
25
Washer (#8)
1
51
Hex Screw
4
26
Nut (M8)
1
52
shaft sleeve
1