Ironton 61455 User manual

READ & SAVE THESE INSTRUCTIONS
8 Inch Benchtop Buffer
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #61455

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Thank you very much for choosing an Ironton™product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This benchtop buffer is designed for certain applications only. Northern
Tool and Equipment is not responsible for issues arising from
modification or improper use of this product such as an application for
which it was not designed. We strongly recommend that this product not
be modified and/or used for any application other than that for which it
was designed.
For technical questions, please call 1-800-222-5381.

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Table of Contents
Intended Use..........................................................................................................................................4
Technical Specifications......................................................................................................................4
Important Safety Information...............................................................................................................4
Specific Operation Warnings...............................................................................................................6
Grounding..............................................................................................................................................6
Extension Cords....................................................................................................................................7
Main Parts of Benchtop Buffer ............................................................................................................8
Assembly Instructions..........................................................................................................................8
Before Each Use....................................................................................................................................9
Operating Instructions........................................................................................................................10
After Each Use.....................................................................................................................................10
Maintenance ........................................................................................................................................10
Troubleshooting..................................................................................................................................11
Parts Diagram......................................................................................................................................13
Parts List..............................................................................................................................................13
Replacement Parts..............................................................................................................................14
Limited Warranty.................................................................................................................................15

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Intended Use
The Ironton 8 Inch Benchtop Buffer is ideal for buffing and polishing copper, steel, brass, nickel, silver,
and chrome-plated products.
Technical Specifications
Property
Specification
Rate
110V
Motor
3/4 HP
Speed
3450 RPM
Wheel Size
8 in. x 5/8 in.
Arbor
5/8 in. x 1/2 in.
Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the product until they have read this manual and
have developed a thorough understanding of how it works.
Do not modify this product in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use
this equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
⚠WARNING
WORK AREA SAFETY
Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas
may put you dangerously close to cutting tools and rotating parts.
Do not use the buffer where there is a risk of causing a fire or an explosion; e.g., in the presence
of flammable liquids, gases, or dust. The product can create sparks, which may ignite the
flammable liquids, gases, or dust.
Do not allow the buffer to come into contact with an electrical source. The tool is not insulated and

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contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
⚠WARNING
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use
the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating the tool may result in serious personal injury.
Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.
Do not overreach. Keep proper footing and balance at all times.
Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on
the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal
injury.
Secure the work with clamps or a vise instead of your hand when practical. This safety precaution
allows for proper tool operation using both hands.
⚠CAUTION
BENCHTOP BUFFER USE AND CARE
Do not force the buffer. Products are safer and do a better job when used in the manner for which
they are designed. Plan your work, and use the correct product for the job.
Check for damaged parts before each use. Carefully check that the product will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the
product with a damaged part.
Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with
the power switch is dangerous and must be repaired by an authorized service representative
before using.
Disconnect the power/air supply from the product and place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store the buffer when it is not in use. Store it in a dry, secure place out of the reach of children.

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Inspect the tool for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
Keep guards in place and in working order. Never operate the product without the guards in place.
Do not leave the tool running unattended.
Specific Operation Warnings
⚠WARNING
Always wear eye protection.
Only use accessories rated at least equal to the maximum speed marked on the tool.
Do not modify the tool in any way.
Do not wear gloves, jewelry, or loose clothing.
DO NOT operate the buffer when flammable fumes are present. Sparks from the buffer wheel or
motor brush could ignite fumes.
Bolt down buffer before using.
Do not use in the rain or in a damp location.
DO NOT over-tighten wheel nuts.
Grounding
⚠WARNING
This machine must be grounded while in use to protect the operator from electrical shock. This
unit is equipped with an electrical cord that has an equipment grounding conductor and a
grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed
and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PROVIDED PLUG. If it will not fit the receptacle, have the proper
receptacle installed by a qualified electrician.
CHECK with a qualified electrician or service person if you do not completely understand the
grounding instructions, or if you are not sure the tool is properly grounded.
Grounded Tools: Tools with 3-Prong Plugs
Tools marked with Grounding Required have a 3-wire cord and 3-prong grounding plug. The plug
must be connected to a properly grounded outlet. If the tool should electrically malfunction or break
down, grounding provides a low resistance path to carry electricity away from the user, reducing the
risk of electric shock. (See Figure A.)
The grounding prong in the plug is connected through the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding
system and must never be attached to an electrically live terminal.

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Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance
with all codes and ordinances. The plug and outlet should look like those in the following illustration.
Double Insulated Tools: Tools with Two-Prong Plugs
Tools marked Double Insulated do not require grounding. They have a special double insulation
system which satisfies OSHA requirements and complies with the applicable standards of
Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
(See Figure B.)
Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration.
Extension Cords
⚠WARNING
USE A PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and cause
overheating.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord or have it repaired by a qualified person before using it. Protect your extension
cords from sharp objects, excessive heat and damp or wet areas.
Grounded tools require a 3-wire extension cord. Double Insulated tools can use either a 2- or 3-
wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in
loss of power and possible tool damage.
The smaller the wire’s gauge number, the greater the capacity of the cord. For example, a 14-
gauge cord can carry a higher current than a 16-gauge cord. Minimum extension cord wire size is
shown in the following table:
Minimum Wire Size Of Extension Cords
Nameplate AMPS
Cord Length
25'
50'
100'
150'
0-6
18 AWG
16 AWG
16 AWG
14 AWG
6-10
18 AWG
16 AWG
14 AWG
12 AWG

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10-12
16 AWG
16 AWG
14 AWG
12 AWG
12-16
14 AWG
12 AWG
NOT RECOMMENDED
When using more than one extension cord to make up the total length, make sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than one tool, add the nameplate amperes and use
the sum to determine the required minimum cord size.
If you are using an extension cord outdoors, make sure it is marked with the suffix W-A (Win
Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition. Always replace
a damaged extension cord or have it repaired by a qualified electrician before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
Main Parts of Benchtop Buffer
Subassembly
Shaft and Bearing
Cloth Wheel
Base
Flannel Wheel
Assembly Instructions
⚠WARNING
Disconnect the bench top buffer from the power supply.
ALWAYS visually inspect wheels for damage or defects prior to fitting.

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Mounting Holes
Before attempting to use this buffer, it must be properly mounted to a workbench or grinding stand.
Note: Bench buffers vibrate. Buffer movement during high-speed rotation may cause injury to the
operator or damage to the workpiece. Mount the buffer securely to a sturdy workbench or grinding
stand.
1. Position the buffer on the workbench. Mark the workbench through the two mounting holes
located in the buffer base.
2. Drill holes in the workbench at the marks. Using two long bolts, washers, lock-washers, and
nuts, as shown (not supplied), secure the buffer to the workbench.
Removing/Installing Buffer Wheels
You will need to use a shifting spanner or socket wrench (not supplied) to loosen the wheel lock nut
(#1 & #2, see parts diagram). If you are removing the left wheel nut (#1) you will need to rotate the nut
clockwise. If you are removing the right wheel nut (#2) you will need to rotate the nut counter-
clockwise. Use one hand to lock the wheel in place and the other to loosen the nut. Remove the nut,
outside clamp (#3), and old wheel.
Fit the outside clamp (#3) and nut (#1 & #2) back to the spindle. Use one hand to lock the wheel in
place and the other to tighten the nut.
Note: If you are tightening the left wheel nut, tighten counter-clockwise until the right wheel begins to
turn. If you are tightening the right wheel nut, tighten clockwise until the left wheel begins to turn.
Ensure the new wheel is secured and rotates freely before proceeding.
Switch on the buffer and ensure that the wheels are running in alignment before operating.
Before Each Use
⚠WARNING
ALWAYS check for damaged or worn out parts before using the buffer. Broken parts will affect the
buffer’s operation. Replace or repair damaged or worn parts immediately.
1
3

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Operating Instructions
⚠WARNING
Always wear eye protection.
Only use accessories rated at least equal to the maximum speed marked on the tool.
Do not modify the tool in any way.
Do not wear gloves, jewelry, or loose clothing.
Bolt down buffer before using.
Do not use in the rain or in a damp location.
DO NOT over-tighten wheel nuts.
DO NOT operate the buffer when flammable fumes are present. Sparks from the buffer wheel or
motor brush could ignite fumes.
The switch is located on the front of the base of the buffer. Move the ON/OFF switch to the ON
position to activate.
After Each Use
⚠WARNING
Keep children away from the buffer.
ALWAYS store idle tools when tools are not in use. Store them in a dry, secure place out of the
reach of children. Inspect tools for good working condition prior to storage and before re-use.
Maintenance
⚠WARNING
Make sure the buffer is disconnected from its power source before attempting any maintenance,
cleaning, or inspection.

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Maintain the buffer by adopting a program of conscientious repair and maintenance in accordance
with the following recommended procedures. It is recommended that the general condition of any tool
be examined before it is used. Keep your tool in good repair. Keep handles dry, clean, and free from
oil and grease. The following chart is based on a normal operation schedule.
Maintenance Interval
Maintenance Point
Daily before operating
Examine the general condition of the buffer.
After use
Use only mild soap and a damp cloth to clean the buffer.
Never let any liquid get inside the tool, and never immerse any
part of the buffer into a liquid. Self-lubricating bearings are
used in the buffer and periodic lubrication is not required.
Troubleshooting
⚠WARNING
Service on the buffer SHOULD ONLY be performed by an authorized, qualified technician.
Use the table below to troubleshoot problems before contacting service personnel or your local
dealer. If the problem continues after troubleshooting, call your local dealer for assistance.
Failure
Possible Cause
Corrective Action
Motor will not
start.
Low voltage.
Check the power source for proper
voltage.
Open circuit in motor or loose
connections.
Inspect all lead connections on motor
for loose or open connections.
Have a qualified technician repair.
Blown fuse or breaker.
Install correct fuses or circuit breakers
or switch tool to an appropriately sized
circuit.
Have a qualified technician repair.
Motor will not
start –fuses or
circuit breakers
tripping or
blowing.
Short circuit in line, cord or plug.
Inspect cord or plug for damaged
insulation and shorted wires.
Short circuit in motor or loose
connections.
Inspect all connections on motor for
loose or shorted terminals and/or worn
insulation.
Incorrect fuses or circuit breakers in
power line.
Install correct fuses or circuit breakers
or switch tool to an appropriately sized
circuit.
Motor overheats.
Motor overloaded.
Reduce load on motor.

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Failure
Possible Cause
Corrective Action
Extension cord too long and of
insufficient gauge (weight).
Utilize an extension cord of appropriate
gauge and length or plug tool directly
into outlet.
Motor stalls
(resulting in
blown fuses or
tripped circuit).
Short circuit in motor or loose
connections.
Inspect connections on motor for loose
or shorted terminals or worn insulation.
(Send for Servicing.)
Low voltage.
Correct low voltage conditions (for
example: improper extension cord
length and/or gauge).
Incorrect fuses or circuit breakers in
power line.
Install correct fuses or circuit breakers
or plug tool into an appropriate circuit,
matched to an appropriate fuse or
breaker.
Motor overload.
Reduce the load on the motor.
Machine slows
when operating.
Feed rate too great.
Reduce the rate at which the
workpiece is fed into the working area
of the tool (grinding wheel).
Lines on surface
of workpiece.
Impurity on surface of wheel.
Clean or replace the buffing wheel.
Workpiece is not being held tightly.
Use a holding device to more firmly
retain the workpiece.
Burning spots or
cracks in the
workpiece.
Improper feed rate.
Slow down the rate at which the workpiece is fed into the wheel.

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Parts Diagram
Parts List
Part Number
Part Description
Quantity
1
Nut
1
2
Nut
1
3
Outside Clamp
2
4
Cloth Wheel
1
5
Flannel Wheel
1
6
Inside Clamp
2
7
End Bell
1
8
Stator
1
9
Stator Housing
1
10
Rotor
1
11
Bearing
2
12
Bush
2
13
End Bell
1
14
Switch Panel
1
15
Screw End Bell
2
16
Switch
1
17
Tooth Washer
1
18
Lock Washer
1
19
Screw End Bell
1
20
Rubber Foot
4
21
Screw End Bell
4
22
Flat Washer
4
23
Baseplate
1
24
Capacitor
1
25
Capacitor Clip
1

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Part Number
Part Description
Quantity
26
Screw
1
27
Attachment Plug
1
28
Cable
1
29
Cord Bushing
1
30
Cord Bushing Plate
1
31
Screw
4
32
Lock Washer
4
33
Ground Terminal
1
34
Wire Nut
3
35
Flat Washer
2
Replacement Parts
For replacement parts and technical questions, please call Customer Service at 1-800-222-5381.
Not all product components are available for replacement. The illustrations provided are a
convenient reference to the location and position of parts in the assembly sequence.
When ordering parts, the following information will be required: item description, item model
number, item serial number/item lot date code, and the replacement part reference number.
The distributor reserves the rights to make design changes and improvements to product lines
and manuals without notice.

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Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only
(''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both
materials and workmanship, normal wear and tear excepted, for a period of one year from date of
purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in
accordance with product instructions. There are no other warranties, express or implied, including the
warranty of merchantability or fitness for a particular purpose. If the product does not comply with this
limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a
commercially reasonable time, either replace the product or product component without charge to You
or refund the purchase price (less shipping). This limited warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect,
misuse, or as a result of any accident or in any other manner; (c) damage from misapplication,
overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration
in any manner by anyone other than Us, with the sole exception of alterations made pursuant to
product instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are the original
purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make
and model number, and follow the claim instructions that will be provided. The product and the
purchase receipt must be provided to Us in order to process Your warranty claim. Any returned
product that is replaced or refunded by Us becomes our property. You will be responsible for return
shipping costs or costs related to Your return visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty
or any other warranty related to the product. We shall not be liable for: service or labor charges or
damage to Your property incurred in removing or replacing the product; any damages, including,
without limitation, damages to tangible personal property or personal injury, related to Your improper
use, installation, or maintenance of the product or product component; or any indirect, incidental or
consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the specified
use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights which vary
from state to state. Some states do not allow limitations or exclusions on implied warranties or
incidental or consequential damages, so the above limitations may not apply to You. This limited
warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to
conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction
for any disputes relating to this warranty.

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Distributed by:
Northern Tool & Equipment Company, Inc.
Burnsville, Minnesota 55306
www.northerntool.com
Made in China