Ironton 61581 User manual

READ & SAVE THESE INSTRUCTIONS
1500 Watt Heat Gun
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #61581

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Thank you very much for choosing an Ironton®product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This heat gun is designed for certain applications only. Northern Tool
and Equipment is not responsible for issues arising from modification or
improper use of this product such as an application for which it was not
designed. We strongly recommend that this product not be modified
and/or used for any application other than that for which it was designed.
For technical questions, please call 1-800-222-5381.

Page 3 of 16
Table of Contents
Intended Use..........................................................................................................................................4
Packaging Contents..............................................................................................................................4
Technical Specifications......................................................................................................................4
Important Safety Information...............................................................................................................4
Specific Operation Warnings...............................................................................................................6
Grounding..............................................................................................................................................7
Extension Cords....................................................................................................................................8
Main Parts of Heat Gun.........................................................................................................................9
Before Each Use....................................................................................................................................9
Operating Instructions..........................................................................................................................9
After Each Use.....................................................................................................................................12
Maintenance ........................................................................................................................................12
Troubleshooting..................................................................................................................................12
Parts Diagram......................................................................................................................................13
Parts List..............................................................................................................................................14
Replacement Parts..............................................................................................................................14
Limited Warranty.................................................................................................................................15

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Intended Use
The Ironton 1500 Watt Heat Gun is designed for stripping paint, shrinking PVC wrapping , bending
plastics, as well as general drying and thawing purposes. It provides sufficient power for DIY use.
Features 2 heat settings, large trigger switch for comfort, mica paper element and removable collar.
Hang ring for convenient storage.
Packaging Contents
Heat Gun
4 Piece Nozzle Set
Owner’s Manual
Technical Specifications
Property
Specification
Rate
750 Watt / 1500 Watt
Temperature Rate
572° F / 932° F
Air Flow
280/480 L/Min
Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the product until they have read this manual and
have developed a thorough understanding of how it works.
Do not modify this product in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use
this equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
The appliance is not intended for use by persons (including children) with reduced physical
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety.

Page 5 of 16
⚠WARNING
WORK AREA SAFETY
Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas
may put you dangerously close to cutting tools and rotating parts.
Do not use the heat gun where there is a risk of causing a fire or an explosion; e.g., in the
presence of flammable liquids, gases, or dust. The product can create sparks, which may ignite
the flammable liquids, gases, or dust.
Do not allow the heat gun to come into contact with an electrical source. The tool is not insulated
and contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
⚠WARNING
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use
the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating the tool may result in serious personal injury.
Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.
Do not overreach. Keep proper footing and balance at all times.
Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on
the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal
injury.
Secure the work with clamps or a vise instead of your hand when practical. This safety precaution
allows for proper tool operation using both hands.
⚠CAUTION
HEAT GUN USE AND CARE
Do not force the heat gun. Products are safer and do a better job when used in the manner for
which they are designed. Plan your work, and use the correct product for the job.

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Check for damaged parts before each use. Carefully check that the product will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the
product with a damaged part.
Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with
the power switch is dangerous and must be repaired by an authorized service representative
before using.
Disconnect the power/air supply from the product and place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store the heat gun when it is not in use. Store it in a dry, secure place out of the reach of children.
Inspect the tool for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
Keep guards in place and in working order. Never operate the product without the guards in place.
Do not leave the tool running unattended.
Specific Operation Warnings
⚠WARNING
Wear the proper protective equipment including ANSI Z87.1 compliant eye protection, NIOSH
compliant respiratory protection, and heat resistant gloves.
Fire and burn hazard. Do not point the heat gun at people or animals.
Burn hazard. Do not touch the nozzle of the heat gun until it has cooled down.
The nozzle becomes very hot. Do not lay the heat gun on flammable surfaces when operating or
immediately after the heat gun has been turned off. Always set the heat gun on a flat, level surface
so that the nozzle tip is directed upwards and away from the supporting surface.
Do not use near combustible materials such as dry grass, leaves, and paper which can scorch
and catch fire.
Do not use the heat gun as a hair dryer.
To prevent property damage, keep the gun in constant motion. Do not stop or dwell in one spot.
Fire hazard. Use extreme caution if the other side of the material being scraped is inaccessible,
such as house siding. Hidden areas such as behind walls, ceilings, floors, soffit boards, and other
panels may contain flammable materials that could be ignited by the heat gun.
Do not use the heat gun in the presence of flammable materials or gases.
Poison hazard. Extreme care should be taken when stripping paint. The peelings, residue, and
vapors of paint may contain lead, which is poisonous. Any paint applied to homes before 1950 is
likely to contain lead. Any paint manufactured before 1977 may contain lead. Exposure to low
levels of lead can cause irreversible brain and nervous system damage. Before beginning any
paint removal process you should determine whether the paint you are removing contains lead.
Use the heat gun in a well ventilated area.

Page 7 of 16
Keep the heat gun moving as excessive heat will generate fumes which can be inhaled by the
operator.
Never use the heat gun to thaw pipes located inside walls or near combustibles.
Do not leave the heat gun unattended when it is switched on.
Grounding
⚠WARNING
This machine must be grounded while in use to protect the operator from electrical shock. This
unit is equipped with an electrical cord that has an equipment grounding conductor and a
grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed
and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PROVIDED PLUG. If it will not fit the receptacle, have the proper
receptacle installed by a qualified electrician.
CHECK with a qualified electrician or service person if you do not completely understand the
grounding instructions, or if you are not sure the tool is properly grounded.
Grounded Tools: Tools with 3-Prong Plugs
Tools marked with Grounding Required have a 3-wire cord and 3-prong grounding plug. The plug
must be connected to a properly grounded outlet. If the tool should electrically malfunction or break
down, grounding provides a low resistance path to carry electricity away from the user, reducing the
risk of electric shock. (See Figure A.)
The grounding prong in the plug is connected through the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding
system and must never be attached to an electrically live terminal.
Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance
with all codes and ordinances. The plug and outlet should look like those in the following illustration.
Double Insulated Tools: Tools with Two-Prong Plugs
Tools marked Double Insulated do not require grounding. They have a special double insulation
system which satisfies OSHA requirements and complies with the applicable standards of
Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
(See Figure B.)
Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration.

Page 8 of 16
Extension Cords
⚠WARNING
USE A PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and cause
overheating.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord or have it repaired by a qualified person before using it. Protect your extension
cords from sharp objects, excessive heat and damp or wet areas.
Grounded tools require a 3-wire extension cord. Double Insulated tools can use either a 2- or 3-
wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in
loss of power and possible tool damage.
The smaller the wire’s gauge number, the greater the capacity of the cord. For example, a 14-
gauge cord can carry a higher current than a 16-gauge cord. Minimum extension cord wire size is
shown in the following table:
Minimum Wire Size Of Extension Cords
Nameplate AMPS
Cord Length
25'
50'
100'
150'
0-6
18 AWG
16 AWG
16 AWG
14 AWG
6-10
18 AWG
16 AWG
14 AWG
12 AWG
10-12
16 AWG
16 AWG
14 AWG
12 AWG
12-16
14 AWG
12 AWG
NOT RECOMMENDED
When using more than one extension cord to make up the total length, make sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than one tool, add the nameplate amperes and use
the sum to determine the required minimum cord size.
If you are using an extension cord outdoors, make sure it is marked with the suffix W-A (Win
Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition. Always replace
a damaged extension cord or have it repaired by a qualified electrician before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

Page 9 of 16
Main Parts of Heat Gun
Subassembly
Collar
Switch
Air Inlet
Before Each Use
⚠WARNING
Make sure the air vents are not blocked.
The heat gun must be switched in the OFF position marked “O” when you connect it to the power
outlet.
Operating Instructions
⚠WARNING
Wear the proper protective equipment including ANSI Z87.1 compliant eye protection, NIOSH
compliant respiratory protection, and heat resistant gloves.
Fire and burn hazard. Do not point the heat gun at people or animals.
Burn hazard. Do not touch the nozzle of the heat gun until it has cooled down.
The nozzle becomes very hot. Do not lay the heat gun on flammable surfaces when operating the
heat gun or immediately after the heat gun off. Always set the heat gun on a flat, level surface so
that the nozzle tip is directed upwards and away from the supporting surface.
Do not use near combustible materials such as dry grass, leaves, and paper which can scorch

Page 10 of 16
and catch fire.
Do not use the heat gun as a hair dryer.
To prevent property damage, keep the gun in constant motion. Do not stop or dwell in one spot.
Fire hazard. Use extreme caution if the other side of the material being scraped is inaccessible,
such as house siding. Hidden areas such as behind walls, ceilings, floors, soffit boards, and other
panels may contain flammable materials that could be ignited by the heat gun.
Do not use the heat gun in the presence of flammable materials or gases.
Poison hazard. Extreme care should be taken when stripping paint. The peelings, residue, and
vapors of paint may contain lead, which is poisonous. Any paint applied to homes before 1950 is
likely to contain lead. Any paint manufactured before 1977 may contain lead. Exposure to low
levels of lead can cause irreversible brain and nervous system damage. Before beginning any
paint removal process you should determine whether the paint you are removing contains lead.
Use the heat gun in a well ventilated area.
Keep the heat gun moving as excessive heat will generate fumes which can be inhaled by the
operator.
Never use the heat gun to thaw pipes located inside walls or near combustibles.
Do not block the air inlet and outlet of the heat gun.
1. Turn the switch to the “O”position and connect to the power.
2. If you wish to have both hands free while working, stand the heat gun in an upright position on its
base.
3. The heat gun has two settings. Choose setting “1”for slow heating. Choose “2”for fast heating.
Determine the best operating conditions for the project by beginning at setting 1 and positioning
yourself at an appropriate distance from the work piece.

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Use Low Heat (1) for:
Drying paint and varnish
Removing stickers
Waxing and de-waxing
Drying wet timber prior to filling
Shrinking PVC wrapping and insulation tubes
Thawing frozen pipes
Use High Heat (2) for:
Welding plastics
Bending plastic pipes and sheets
Loosening rusted or tightly fastened nuts and bolts
Removing paint and lacquer
4. To replace the nozzles, rotate counter-clockwise to remove the collar and then replace the nozzle
as needed. Re-assemble by rotating the collar clockwise.

Page 12 of 16
After Each Use
⚠WARNING
The nozzle will be very hot after using; do not touch it right after using.
Place the heat gun on its stand after use and allow it to cool down before storing.
Keep the heat gun away from children.
Maintenance
Maintain the heat gun by adopting a program of conscientious repair and maintenance in accordance
with the following recommended procedures. It is recommended that the general condition of any tool
be examined before it is used. Keep your heat gun in good repair. Keep handles dry, clean, and free
from oil and grease. The following chart is based on a normal operation schedule.
Maintenance Interval
Maintenance Point
Daily before operating:
Clean the ventilation slots in the heat gun using a soft brush or
dry cloth.
Clean the motor housing using a damp cloth. Do not use any
abrasive or solvent-based cleaners.
Supply cord is damaged:
Properly dispose of the heat gun. Do not try to repair it;
replace it.
Troubleshooting
Use the table below to troubleshoot problems before contacting service personnel or your local
dealer. If the problem continues after troubleshooting, call your local dealer for assistance.
Failure
Possible Cause
Corrective Action
The heat gun will
not turn on.
The power cord is not connected.
Check that the power cord is
connected.
The power switch is at “0”.
Set the power switch to 1 or 2.
There is internal damage.
Have a technician inspect the heat
gun.

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Parts Diagram

Page 14 of 16
Parts List
Part Number
Part Description
Quantity
1
Barrel Cover
1
2
Steel Ring
1
3
Steel Barrel
1
4
Mica Paper
2
5
Heat Element
1
6
Barrel Flange
1
7
Fan Cover
1
8
Screw (M2.5*6mm)
3
9
Fan
1
10
Screw (M2*4mm)
2
11
Motor Mounting Plate
1
12
Motor
1
13
PCB Plate
1
14
Housing
1
15
Switch
1
16
Cord Plate
1
17
Screw
2
18
Power Cord
1
19
Screw
7
20
Terminal Block
1
Replacement Parts
For replacement parts and technical questions, please call Customer Service at 1-800-222-5381.
Not all product components are available for replacement. The illustrations provided are a
convenient reference to the location and position of parts in the assembly sequence.
When ordering parts, the following information will be required: item description, item model
number, item serial number/item lot date code, and the replacement part reference number.
The distributor reserves the rights to make design changes and improvements to product lines
and manuals without notice.

Page 15 of 16
Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only
(''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both
materials and workmanship, normal wear and tear excepted, for a period of one year from date of
purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in
accordance with product instructions. There are no other warranties, express or implied, including the
warranty of merchantability or fitness for a particular purpose. If the product does not comply with this
limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a
commercially reasonable time, either replace the product or product component without charge to You
or refund the purchase price (less shipping). This limited warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect,
misuse, or as a result of any accident or in any other manner; (c) damage from misapplication,
overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration
in any manner by anyone other than Us, with the sole exception of alterations made pursuant to
product instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are the original
purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make
and model number, and follow the claim instructions that will be provided. The product and the
purchase receipt must be provided to Us in order to process Your warranty claim. Any returned
product that is replaced or refunded by Us becomes our property. You will be responsible for return
shipping costs or costs related to Your return visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty
or any other warranty related to the product. We shall not be liable for: service or labor charges or
damage to Your property incurred in removing or replacing the product; any damages, including,
without limitation, damages to tangible personal property or personal injury, related to Your improper
use, installation, or maintenance of the product or product component; or any indirect, incidental or
consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the specified
use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights which vary
from state to state. Some states do not allow limitations or exclusions on implied warranties or
incidental or consequential damages, so the above limitations may not apply to You. This limited
warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to
conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction
for any disputes relating to this warranty.

Page 16 of 16
Distributed by:
Northern Tool & Equipment Company, Inc.
Burnsville, Minnesota 55306
www.northerntool.com
Made in China
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