Ivoclar Vivadent Programat EP 5010 G2 User manual

Operating Instructions
Valid from
software V7.0
Programat®EP 5010 G2
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Declaration of conformity
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Table of Contents
List of parts 4
1. Introduction / Signs and Symbols 7
1.1 Introduction 7
1.2 Signs and symbols used in these Operating Instructions 7
1.3 Notes regarding the Operating Instructions 7
1.4 Notes on the different voltage versions 8
1.5 Notes on the images in these Operating Instructions 8
2. Safety First 9
2.1 Indications 9
2.2 Health and safety instructions 12
3. Product Description 14
3.1 General 14
3.2 Hazardous areas and safety equipment 14
4. Installation and Initial Start-Up 15
4.1 Unpacking and checking the contents 15
4.2 Selecting the location 15
4.3 Assembly 16
4.4 Removing the furnace head 19
4.5 Initial start-up 19
5. Operation and Configuration 23
5.1 Introduction to the operation 23
5.2 Firing programs and programming options 27
5.3 Press programs and programming options 44
5.4 Advanced functions of the furnace / Software update 49
5.5 Multimedia functions 65
5.6 Digital Shade Assistant (DSA) function 69
5.7 IoT function 72
6. Practical Use 73
6.1 Firing procedure with an Ivoclar Vivadent program 73
6.2 Firing procedure with an individual program 75
6.3 Press procedure with an Ivoclar Vivadent press program 77
6.4 Press procedure by means of FPF – fully automatic press function 78
6.5 Press procedure using an individual press program 80
6.6 Important notes on the use of the Infrared Technology 82
7. Maintenance, Cleaning and Diagnosis 83
7.1 Monitoring and maintenance 83
7.2 Cleaning 84
7.3 Service note 84
7.4 Stand-by 84
7.5 Power-saving mode 84
7.6 Replacing the press plunger 85
8. What If ... 87
8.1 Error messages 87
8.2 Additional error messages 90
8.3 Technical malfunctions 91
8.4 Repair 92
8.5 Resetting to factory settings 92
9. Product Specifications 94
9.1 Delivery form 94
9.2 Technical data 94
9.3 Acceptable operating conditions 95
9.4 Acceptable transportation and storage conditions 95
10. Appendix 96
10.1 Firing program table 96
10.2 Press program table 96
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List of parts
7 Air vents furnace head
8 Furnace head housing
9 Warnings
10 Touch screen
11 Keypad
12a Optical Status Display
(OSD)
15 Card reader
2 Cooling tray
4 Audio ports
(in / out)
3 Furnace base
housing
16 Covering hood for
head opening mechanism
17 Air vents
furnace base
18 USB connection
19 USB device
20 Ethernet connection
1 Screw for
cooling tray
6 Furnace feet
12b Progress display
5 Speaker
B Ventilation grid press drive A Press drive cover
13 Operating
unit fixture
14 USB connections
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21 Insulation
22 Firing plate
23 Firing plate holder
24 Frame plate
25 QTK2 heating muffle
26 Sealing rims of furnace head
28 Sealing surface
27 Infrared camera
List of parts
32 Rating plate
33 Vacuum pump fuse
37 Connection cover
36 Covering hood for head
opening mechanism
38 Screw for connection cover
C Screw for
press drive cover
39 Air vents rear panel
40 Heating element fuse
41 Vacuum hose connection
42 Vacuum hose
34 Vacuum pump socket
35 Power cord for vacuum pump
29 On / Off switch
30 Power socket
31 Power cord
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47 Furnace head vacuum hose
56 Press drive cable
48 Plug fuse
51 Thermocouple plug
52 Thermocouple
plug socket
53 Furnace head vacuum
connection
44 Furnace head
release
49 Heater plug
50 Heater plug socket
List of parts
67 LAN download cable 68 Programat Firing Tray
Kit 2
69 Programat
USB stick
70 Automatic Temperature
Checking Set ATK2 (test set)
60 Fan 62 Cover for press
electronics
63 Split taper socket
for press plunger
64 Terminal screw for
press plunger
65 Press plunger
66 Head insulation
61 Press electronics
43 Furnace head mounting
45 Heater cable
46 Thermocouple cable
54 Press drive plug
55 Press drive socket
71 Cooling grid
72 Programat
wireless LAN stick
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1. Introduction / Signs and Symbols
1.1 Introduction
Dear Customer
Thank you for having purchased the Programat®EP 5010 G2. It is a state-of-the-art press and ceramic furnace for dental
applications. The furnace has been designed according to the latest industry standards. Inappropriate use may result in
certain risks. Please observe the relevant safety instructions and read these Operating Instructions carefully.
We hope that you will enjoy working with the Programat EP 5010 G2.
1.2 Signs and symbols used in these Operating Instructions
The signs and symbols used in these Operating Instructions facilitate the finding of important points and have the following
meanings:
Symbol Note
Risks and dangers
Important information
Contraindication
Burn hazard
Risk of crushing
The Operating Instructions must be read
1.3 Notes regarding the Operating Instructions
Furnace concerned: Programat EP 5010 G2
Target group: Dental technicians, dental professionals
These Operating Instructions facilitate the correct, safe and economic use of the furnace. Should you lose these Operating
Instructions, extra copies can be ordered at a nominal fee from your local Ivoclar Vivadent Service Center or downloaded
from www.ivoclarvivadent.com.
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1.4 Notes on the different voltage versions
The furnace is available in different voltage versions:
– 110 – 120 V / 50 – 60 Hz
– 200 – 240 V / 50 – 60 Hz
In the Operating Instructions, the furnace is described in the 200 – 240 V voltage version. Please note that the voltage
range shown on the images (e.g. rating plate) may differ depending on the voltage version of your furnace.
1.5 Notes on the images in these Operating Instructions
All images and illustrations in these Operating Instructions are used for exemplification and the details are not authoritative
for the construction of the furnace. They are symbols which may slightly differ from the original, e.g. due to simplification.
1. Introduction / Signs and Symbols
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2. Safety First
This chapter is especially important for individuals who work with the Programat EP 5010 G2 or who have to carry
out maintenance or repair work. This chapter must be read and the corresponding instructions followed!
2.1 Indications
The Programat EP 5010 G2 must only be used to press and fire dental ceramic materials and it should be used for this
purpose only. Other uses than the ones stipulated, e.g. cooking of food, firing of other materials etc., are contraindicated.
The manufacturer does not assume any liability for damage resulting from misuse. The user is solely responsible for any risk
resulting from failure to observe these Instructions.
Further instructions to assure proper use of the furnace:
– The instructions, regulations and notes in these Operating Instructions must be observed.
– The instructions, regulations and notes in the material’s Instructions for Use must be observed.
– The system must be operated under the indicated environmental and operating conditions (Chapter 9.3).
– The Programat EP 5010 G2 must be properly maintained.
Risks and dangers
The furnace head should not be removed from the furnace base as long as
the furnace head is connected by means of the heater cable.
Make sure that no liquids or other foreign substances enter the furnace.
Burn hazard: Never place objects in the firing chamber by hand, since there is
a burn hazard. Always use the tongs (accessories) supplied for this purpose.
Never touch the hot surface of the furnace head, as there is a burn hazard.
Do not carry the furnace by the cooling tray.
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The furnace head must not be carried by holding the cables, as there is a
risk of damaging the cables and the corresponding connections.
The furnace head has an electric drive and must be operated by means of
the electronic controls. Never open the furnace head by hand, since the
mechanism will be damaged.
The furnace must not be operated if the quartz tube or the insulation in the firing chamber is damaged.
There is a risk of electric shock upon contact with the heating wire. Avoid damage of the insulation by contact
with the investment tongs or firing tongs.
Contraindications
Firing trays must not be placed in the area surrounding the firing plate,
since this will obstruct the closing of the furnace head.
Foreign objects must not be placed on the furnace head or the air vents.
Make sure that no liquids or other foreign objects enter the air vents,
since this may result in an electric shock.
Never use the furnace without a firing plate.
2. Safety First
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