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iWeld TIG200P AC Assembly instructions

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1

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
WELDING MACHINE IWLED – TIG200P AC /DC
32

WELDING MACHINE IWLED – TIG200P AC /DC
1

WELDING MACHINE IWLED – TIG200P AC /DC
2

  
      
    
 

Thank you and congratulation for your purchasing our product, the high quality and high
technology MMA Welding machine, which easy to use, supply constant current and arc, light
weight, easy to move and install. We are please to welcome your suggestion, comments to improve
our product to maximize our customers satisfaction.

WELDING MACHINE IWLED – TIG200P AC /DC
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/ Faults
 / Resolvable Methods
If abnormal indicator is not lit ,
a. Maybe transformer of middle board is damage
,measure inductance volume and Q volume of main
transformer by inductance bridge(L=0.9-1.6mH Q>35)
.If volume is too low ,please replace it .
b. Maybe secondary rectifier tube of transformer is
damaged ,find out faults and replace rectifier tube with
same model .
4.   
Maybe feedback circuit is broken .
.
  
 
When welding aluminum, can not break oxidized film
1.
 
Wrong welding value
2. Pulse / Pulse duty too low
3.  MOSFET 
Twice inverter MOSFET broken
8. 
Stick is burnt out
Pulse     Pulse duty is too
high, reduce it.

WELDING MACHINE IWLED – TIG200P AC /DC
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/
Faults
 /
Resolvable Methods
().
 

 HF arc-striking (
 VN-07 )  :
If abnormal indicator is still lit ,close machine and pull
up supply power plug of HF arc-striking power source
(which is near the VN-07 insert of fan ),then open
machine :
a.  
 MOS  
 

If abnormal indicator is still lit ,some of fieldistor of
MOS board is damaged ,find out and replace it with
same model .
b.   
   HF arc-striking 

If abnormal indicator is not lit , rise transformer of HF
arc-striking circuit is damaged ,replace it .
().  
a.
  Q
  (L=.-
.mH Q>)  
b.
 


WELDING MACHINE IWLED – TIG200P AC /DC
3
/Content
  /Warranty conditions 4
 /Technical Data 5
/Machine Descriptions 6
 /Safety 7-9
/ Front Panel Function And Instruction 10-12
 Installment 13-14
 Operation 15-17
 Attached Relative value for electrode and current 18
 Maintenance 18-23
 Check Fault TIG 200P AC/DC 23

WELDING MACHINE IWLED – TIG200P AC /DC
4
 /Warranty conditions
.  
.    ,, , ,

. 
.  
. 

.   

.     
,  

.Any unauthorized modification and dismantle on the machine or part of the machines will result
in void of warranty.
.All integrated accessories including wear and tear parts are not under warranty such as TIG
Torches. Earth clamp, Power cables and etc.
3. Our company will not be liable for all consequential losses and damaged.
4. Any damage and loss caused by misused and any usage not in accordance to the scope of usage
Mentioned in the manual will not be under warranty condition.
5. Any damage to the machine caused by careless and improper usage by the user will not be under
warranty.
6. Any damage and loss caused by incompatible input power electric will not be under warranty.
7. Any damage to the machine caused by negligence of maintenance and proper care described in
user manual will result in void of warranty.

WELDING MACHINE IWLED – TIG200P AC /DC
29
/
Faults
 /
Resolvable Methods
Arc-striking tip is oxidized or too far ,give a good
polish to it or change it is about 1 mm between arc-
striking tip
. (-)  
 Switch(sticking/argon-arc welding) is
damaged ,replace it .
. HF arc-striking 
 
Some of HF arc-striking circuit components is damage
,find out and replace it .
.

  
Abnormal indicator is lit but there is no welding output
.
.
 
 

 

Maybe it is overheated protection ,please close machine
first ,then open the machine again after abnormal
indicator is out .
.  
 2-3  (- 
  )
Maybe it is overheated protection ,wait for 2-3 minutes
(argon-arc welding does not has overheated protection
function .)
.

MOS (VH-07 ) 

Maybe inverter circuit is in fault ,please pull up the
supply power plug of main transformer which is on
MOS board (VH-07 insert which is near the fan)then
open the machine again.

WELDING MACHINE IWLED – TIG200P AC /DC
28
/ Faults
 / Resolvable Methods
There is a green indicator in auxiliary power of MOS
board ,if it is not on ,auxiliary power is out of work
.Check fault spot and connect with seller.
.  
Check if connectors is poor contact .
.

Check control circuit and find out reasons or connect
with seller.
. 
Check if control cable of torch is broken.
.   HFarc-striking
 
Abnormal indicator isnot on ,sound of HF arc-striking
can beheard ,but there is no welding output . there is no
welding output .
. 
Check if torch cable is broken .
. 

Check if grounding cable is broken or not connected to
welding piece .
.

Output terminal of positive electrode or torch electrify
is loosed from inter-machine . inter-machine .
.

   
HF arc-striking   
Abnormal indicator is not lit ,sound of HF arc-striking
can not be heard ,wiping welding can strike arc .
. arc-striking

  
Primary cable of arc-striking transformer is not
connected to power panel firmly ,tighten it again.
. arc-striking    
  . 
 arc-striking

WELDING MACHINE IWLED – TIG200P AC /DC
5
1.  / Technical Data
Mode
l
TIG 200P AC/DC
Parameters
Power voltage
/
Frequency (HZ)
1ph AC220V±15%
/
50/60
Output current (A)
TIG 10
-
200
MMA 10
-
160
No
-
load voltage TIG/MMA (V)
60/79
Rated duty voltage (V)
TIG 18
MMA 26
Input current max (A)/K
VA
31/6.8
Gas
per
flow
(s)
0
-
2
Start current (A)
10
-
200
Welding current (A)
10
-
200
Background (A)
10
-
200
Pulse frequency(Hz)
0.5
-
5
Pulse width(%)
10
-
90
AC Balance(%)
20
-
80
Down slope time(s) [4T]
0
-
10
Gas post
flow(s)
1
-
10.
Remote control
(Option)
Y
es
2T/4T
Y
es
Arc initiation way
HF
Efficient(%)
85
Duty cycle(%)
40
Power factor
0.85
Insulation grading
F
Protection grading
IP21S
Weight(kg)
20.3
Dimensions(mm)
330×500×368
Max. thickness(mm)
10
Electrode diameter
(mm)
2.6
-
4.0
Dimensions Carton(mm)
4
30
x
6
4
0 x 4
30
Gross Weight(kg)
26
Power cable
3G*2.5mm2 L;2.5

WELDING MACHINE IWLED – TIG200P AC /DC
6
./Machine Descriptions
/Tig torch  /Electrode Holder

/
Earth Clamp

WELDING MACHINE IWLED – TIG200P AC /DC
27
/
Faults
 /
Resolvable Methods
.
     2-3 

Open and close power switch constantly in short time
cause machine is in protection circuit Close machine 2-
3 minutes then open it again .
.24   
    
  
Main circuit 24v relay of power panel is not close or
hasdamaged .Check 24v power source and relay. If
relay has damaged replace it with same model
.
3.     
 HF    
Fan is working ,indicator is not lit and sound of HF
arc-striking can not be heard ,wiping welding can not
strike arc.
.  VH-07 
    DC308V 
    MOS 
(.) 
(.)   ( 470UF/450V)
 
Positive and negative electrodes of VH-07 insert
component voltage should be about DC308v from
power panel to MOS board .
(1.) If circuit is broken and silicon bridge is poor
contact .
(2.) If some of four high electrolytic(about
470UF/450V) of power panel capacitor is
leaking .
. 
MOS   


WELDING MACHINE IWLED – TIG200P AC /DC
26
10. / CHECK FAULT
/ Faults
 / Resolvable Methods
.    

Power indicator is not lit ,fan does not work and no
welding output
.
  
Power switch is out of work .
. ()

Check if electrify wire net (which is connected to input
cable )is in work. .
3.  
 
Check if input cable is out of circuit .
.   

Power indicator is lit ,fan does not work or revolve
several circles ,no welding output.
.
   

    
 
Maybe connect wrong to 380v power cause machine is
in protection circuit ,connect to 220v power and
operate machine again .
.  
( )
      
 2-3

220v power is not stable,(input cable is too slender)or
input cable is connected to electrify wire net cause
machine is in protection circuit .Add the section of
cable and tighten input connector firmly .Close
machine 2-3 minutes then open it again.
.

Cable is loosed from switch to power panel ,tighten
them again .

WELDING MACHINE IWLED – TIG200P AC /DC
7
3.  / SAFETY
  
   

Welding is dangerous, and may cause damage to you and others, so take good protection
when welding. For details, please refer to the operator safety guidelines in conformity with the
accident prevention requirements of the manufacturer.


- 
-  
Professional training is needed before operating the
machine.
- Use labor protection welding supplies authorized by
national security supervision department.
-Cut off power before maintenance or repair.
 
 

 

- 
-  / 
-
- 
Electric shock—may lead to serious injury or even
death.
- Install earthing device according to the application criteria.
- Never touch the live parts when skin bared or wearing wet
gloves/clothes.
- Make sure that you are insulated from the ground and
workpiece.
- Make sure that your working position is safe.
 
- 

- 

Smoke& gas—may be harmful to health.
- Keep the head away smoke and gas to avoid inhalation of
exhaust gas from welding.
- Keep the working environment in good ventilation with
exhaust or ventilation equipment when welding.

WELDING MACHINE IWLED – TIG200P AC /DC
8
 Arc   
-  

-   

Arc radiation—may damage eyes or burn skin.
- Wear Suitable welding masks and protective clothing to
protect your eyes and body.
- Use suitable masks or screens to protect spectators from
harm.
   
-      
   

-  
- 
- 
Improper operation may cause fire or explosion.
-
Welding sparks may result in a fire, so please make sure
no combustible materials nearby and pay attention to fire
safety.
- Have a fire extinguisher nearby, and have a trained person
to use it.
- Airtight container welding is forbidden
- Pipe thaw with this machine is forbidden.


- 
- 

Hot workpiece may cause severe scalding.
- Don’t contact hot workpiece with bare hands.
- Cooling is needed during continuous use of the welding
torch.

WELDING MACHINE IWLED – TIG200P AC /DC
25
It has something with factors as following:
1.  
Electric wire net voltage has been changed .
2.  
There is harmful interference from electric wire net or other equipment .
E.  / Stick is burnt out:
::
:
Pulse   
Pulse duty is too high, which lead to over heat of stick.
F.    / When welding aluminum, can not
break oxidized film:
::
:
1. / Wrong welding value
2.  / Pulse duty too low
3.  MOSFET / Twice inverter MOSFET broken

WELDING MACHINE IWLED – TIG200P AC /DC
24
 5L/min
Check if the flow meter is opened and has enough flow .User can choose different flow
according to
welding current in order to save gas .But too small flow maybe cause black welding spot
because preventive gas is too short to cover welding spot .We suggest that flow of argon must
be kept min 5L/min.
3. 
Check if torch is in block .
4.    
If gas circuit is not air-tight or gas is not pure can lower welding quality .
5.   
If air is flowing powerfully in welding environment ,that can lower welding quality .
B.  / Arc-striking is difficult and easy to pause
1. 
Make sure quality of tungsten electrode is high .
2.   strike arc 
 
Grind end of the tungsten electrode to taper .If tungsten electrode is not grinded ,that will be
difficult to strike arc and cause unstable arc .
C.   / Output current not to rated value:
::
:
    
 
When power voltage departs from the rated value, it will make the output current not matched
with rated value; When voltage is lower than rated value, the max output may lower than rated
value.
D.  /Current is not stabilizing when machine is been
operating:
::
:
 

WELDING MACHINE IWLED – TIG200P AC /DC
9

- 
Magnetic fields affect cardiac pacemaker.
-Pacemaker users should be away from the welding spot
before medical consultation.

 


 
-    
- ,,, 

Moving parts may lead to personal injury.
- Keep yourself away from moving parts such as fan.
- All doors, panels, covers and other protective devices
should be closed and in place.
 

-    

-    
 
Machine fault—seek professional help when
encountering any difficulties.
- Consult the relevant contents of this manual If you
encounter any difficulties in installation and operation.
- Contact the service center of your supplier to seek
professional help If you still can not fully understand after
reading the manual or still can not solve the problem
according to the manual.

WELDING MACHINE IWLED – TIG200P AC /DC
10
4
.- / FRONT PANEL- BACK PANEL FUNCTION AND INSTRUCTION
 / FRONT SIDE

Check Welding Machine connecting point and connect Welding Torch ,Return Cable,
etcaccrding to its symbols as details as follows.
1. POWER SWITCH /-
/Use for turn on/off machine
2. ABNORMAL INDICATOR/  
/LED high temperature alarm
3. CUREENT METER/
 /Current display
4. TIG/MMA SWITCH/  TIG/MMA
 TIG/MMA/Switch to choose function TIG/MMA

WELDING MACHINE IWLED – TIG200P AC /DC
23
There is a grounding screw behind welding machine, there is grounding marker on it
Mantle must be grounded reliable with cable which section is over 6 square millimeter I
order to prevent from static electricity and leaking.
5)     
 ON    
    
  
If welding time is exceeded duty cycle limited, welding machine will stop working for
protection. Because machine is overheated, temperature control switch is on ON position
and the indicator light is red. In this situation, you dont have to pull the plug, in order to let
the fan cool the machine. When the indicator light is off, and the temperature goes down to
the standard range, it can weld again.
/ QUESTIONS TO BE RUN INTO DURING WELDING
    

Fittings, welding materials, environment factor, supply powers maybe have something to do with
welding. User must try to improve welding environment.
A. / Black welding spot
      
Welding spot is not prevented from oxidizing .User may check as following ::
1.   
 0.5Mpa
Make sure the valve of argon cylinder is opened and its pressure is enough. argon cylinder
must be filled up to enough pressure again if pressure of cylinder is below 0.5Mpa .
2.    
    
    