JABSCO 30520-5 Series User manual

SELF-PRIMING PUMPS
FEATURES
Pump Type: 30520-5XXX Close Coupled
30520-3XXX Pump Head
Body: Epoxy Plastic
Impeller: Neoprene, Nitrile, Viton* or EPDM
Shaft Seal: Mechanical, Carbon-on-Ceramic
or Tungsten Carbide; Nitrile or
Viton
Ports: 1" NPT Internal
Shaft: Epoxy Plastic Covered Stainless
Steel
Motor: 115/230 Vac, Single Phase, 60Hz,
1-1/2 HP,1740 RPM, TEFC, H145
TC Frame, C-Face, Overload
Protected, Capacitor Start
Weight: 30520-5XXX 54.5 lb (24,7 kg)
Approx.
30520-3XXX 10.5 lb (4,8 kg)
Approx.
VARIATIONS AVAILABLE
MODEL NO. DESCRIPTION
30520-5001 Standard Pressure, Neoprene
30520-3001 Impeller, Carbon Seal
30520-5003 Standard Pressure, Nitrile
30520-3003 Impeller, Carbon Seal
30520-5004 Standard Pressure, Viton Impeller,
30520-3004 Carbon Seal
30520-5101 Standard Pressure, Neoprene
30520-3101 Impeller, Tungsten Carbide Seal
30520-5103 Standard Pressure, Nitrile
30520-3103 Impeller, Tungsten Carbide Seal
30520-5104 Standard Pressure, Viton
30520-3104 Impeller, Tungsten Carbide Seal
APPLICATIONS
INDUSTRIAL: Circulating and transferring corrosive
liquids. Returning spilled liquids to process. Transferring
foaming solutions with entrained air, such as soaps and
detergents. Sampling and pilot plant installations.
Handles pure solutions, acids, alkalies, photo chemi-
Models 30520-5XXX, 30520-3XXX
cals, dyes, detergents, waxes, gels, solutions with
suspended solids and emulsions.
METAL PLATING: Filtration of plating solutions. Filling
and emptying vats. Adding chemicals for Ph balance.
PHARMACEUTICAL: Processing lab solutions, medicines,
lotions and preparations. Filtering pharmaceutical solu-
tions.
AGRICULTURAL: Transferring liquid fertilizers, herbi-
cides and pesticides.
OPERATING INSTRUCTIONS
1. INSTALLATION – Pump may be mounted in any
position. The rotation of the pump shaft determines
the location of the pump’s intake and discharge
ports (Refer to dimensional drawing). Pump is
normally assembled at factory for clockwise rota-
tion (looking at end cover). If counter clockwise rota-
tion is desired, follow steps 1 and 2 of disassembly
and step 7 of assembly instructions to change direc-
tion of impeller blade deflection under cam.
2. MOTOR SELECTION – Pump head is designed to fit
a 145 TC Frame NEMA C-face motor. Motor should
be rated 1-1/2 horsepower at 1750 RPM with a ser-
vice factor of one. Due to high bearing loads, motor
should be ball bearing equipped with the front bear-
ing locked against axial movement. Motor should be
capacitor start and foot mounted.
3. SPEEDS – 100 RPM to the maximum shown in the
performance curves. For longer pump life, operate
* Viton is a trademark of E.I. Du Pont de Nemours and Company.
Explosion hazard. Do not pump gasoline,
solvents, thinners or other flammable liquids.
To do so can cause an explosion resulting in
injury or death.
WARNING
!
MODEL 30520-5XXX
30520-3XXX

at lowest possible speeds. Lower speeds are required
for viscous liquids. Consult the factory for proper
speeds and horsepower requirements.
OPERATING INSTRUCTIONS (Cont.)
4. SELF-PRIMING — Primes at low or high speeds. For
vertical dry suction lift of 10 feet, a minimum of 860
RPM is required. Pump will produce suction lift up to
22 feet when wet. BE SURE SUCTION LINES ARE
AIRTIGHT OR PUMP WILL NOT SELF-PRIME.
5. DISCHARGE – When transferring liquids further than
25 feet, use one size larger discharge line than
discharge port size.
6. RUNNING DRY – Unit depends on liquid pumped for
lubrication. DO NOT RUN DRY for more than 30
seconds. Lack of liquid will damage the impeller and
seal.
7. CHEMICAL COMPATIBILITY – Consult the Chemical
Resistance Guide in the JABSCO Industrial Pump
Catalog (available upon request from ITT Jabsco) or
factory for proper body materials and impeller com-
pounds. If corrosive fluids are handled, pump life will
be prolonged if pump is flushed with a neutralizing
solution after each use or after each work day. A
Tungsten Carbide Seal variation is available for pumping
liquids that contain abrasives or are highly corrosive.
8. PRESSURES – Consult Performance Curves for
maximum recommended pressures for pumps in
continuous operation. If pressures exceed those
shown, consult the factory.
9. TEMPERATURES – The operating temperature limits
of the pump depend on the impeller compound. The
following ranges apply: Neoprene - 45° to 180° F (7°
to 82° C), Nitrile - 50° to 180° F (10° to 82° C), Viton -
60° to 180°F (15° to 82°C), EPDM - 45° to 185°F (7° to
85°C).
10. IMPELLER TORQUE – The torque required to initiate
rotation of a new impeller in a dry pump body is:
Standard Pressure Impeller:
Forward = 4.8 pounds force – feet
Reverse = 11.2 pounds force – feet
These values may vary slightly due to impeller
compounding, blade set, and body material of
construction. Consult factory for more information.
11. SPARE PARTS – To avoid costly shutdowns, keep a
spare JABSCO impeller, seal and O-ring set on hand.
SERVICE INSTRUCTIONS
DISASSEMBLY
1. Remove the four end cover screws. Remove end
cover and O-ring.
2. Remove the four screws holding the body to the
adapter flange. Slide body, complete with impeller
and wearplate, from adapter and shaft.
3. Remove mechanical seal by inserting two screwdriv-
ers behind seal collar, and gently lever collar and seal
assembly forward on shaft. Use extreme care not to
mar shaft surface. Remove seal seat and rubber cup.
4. Remove the four screws holding the adpater to the
motor and remove the adapter.
5. The stub shaft is held in place with set screws and
Loctite* RC/680 retaining ring compound. Extreme
care must be taken not to damage the motor shaft
and bearings when removing the stub shaft. Heat
shaft joint area to facilitate disassembly of set screws
and stub shaft from motor shaft. DO NOT EXCEED
300°F when heating joint area. Once joint area has
been heated, remove set screws and slide stub shaft
from motor shaft.
ASSEMBLY
1. Liberally apply Loctite RC/680 retaining compound to
the motor shaft and slide the stub shaft on, position-
ing the base of the stub shaft 0.37" from the bolt
mounting surface of the motor. For clarification refer
to Figure 1 below. Apply Loctite to the four set screws
and torque to 85 - 90 in. lbs. Wipe off excess Loctite.
2. Replace the adapter on the motor and tighten the four
mounting screws to 20 ft. lbs.
3. Replace mechanical seal by sliding spacer onto shaft
up to locating shoulder, then smear shaft with light
lubricating oil. Push on seal gently until it engages
with spacer. Fit rubber cup and seal seat into rear of
pump body.
4. Insert impeller in pump body, fit O-ring in each end of
the pump body.
5. Slide body assembly over shaft. Fit body to adapter
screws. Torque screws to 30 in. lbs.
NOTE: DO NOT overtighten screws. Cracking of
body may occur.
6. Fit end cover and end cover screws. Torque screws to
30 in. lbs.
7. Changing Pump Rotation (looking at end cover):
Clockwise Rotation: Insert impeller into pump body
with blades bending counterclockwise.
Counterclockwise Rotation: Insert impeller into pump
body with blades bending clockwise.
*Loctite is a trademark of the Loctite Corporation.
MOTOR 0.37"
STUB SHAFT
BASE OF
STUB SHAFT
BOLT MOUNTING
SURFACE
FIGURE 1

11 35
10 10 89 7
11
11 11 4 61
2
EXPLODED VIEW
Key Description Qty. Req. 30520-5XXX Qty. Req. 30520-3XXX
Part Number Part Number
PARTS LIST
1 Adaptor 1 18753-0216 1 18753-0216
2 Body 1 18753-0190 1 18753-0190
3 End Cover 1 18753-0196 1 18753-0196
4 Shaft 1 18753-0212 1 18753-0212
5 Impeller: 1 1
Standard Pressure – Neoprene 14282-0001 14282-0001
Standard Pressure – Nitrile 14282-0003 14282-0003
Standard Pressure – Viton 14282-0004 14282-0004
Standard Pressure – EPDM 8981-0002 8981-0002
6 Motor, 1-1/2 HP, 115/230 Vac, 1Ph, 1 18753-0339
60Hz, TEFC, C-Face, H145 TC Frame
7 Spacer 1 18753-0227 1 18753-0227
8 Seal Seat: Nitrile 1 18753-0235 1 18753-0235
Ceramic Viton 18753-0236 18753-0236
9 Seal Mech.: Carbon – Nitrile 1 18753-0245 1 18753-0245
Carbon – Viton 18753-0246 18753-0246
Tungsten Carbide – Nitrile 18753-0247 18753-0247
Tungsten Carbide – Viton 18753-0248 18753-0248
10 O-Ring: Nitrile 2 18753-0263 2 18753-0263
Viton 18753-0264 18753-0264
11 Screw Kit: 1 18753-0284 1 18753-0284
consists of
Screws, Hex Hd. 3/8 -16 x 1" (4)
Screws, Hex Hd M5 x 16mm (4)
Screws, Hex Hd M5 x 160mm (4)
Set Screw, Cup Pt. 1/4-20 x 3/8 (2)
Set Screw, Dog Pt. 1/4-20 x 3/8 (2)
Washers, Flat 3/8 (4)
Washers, Flat M5 (4)

17-1/16
REF
(433)
9-3/8
(238)
5-1/4
(133)
3
(76)
7-3/16
(183)
3-1/2
(89)
9-1/8
(232)
4-7/8
(124)
5-1/4
REF
(133) 8-7/8
REF
(225)
5/16 DIA.
HOLE
4 PLC'S
(8)
7-13/16
(198)
1" NPT (EXTERNAL)
2 PORTS
(25)
4-7/8
(124)
6-5/8
DIA
(168)
4-1/16
(104)
9/16
(15)
R
O
T
A
T
I
O
N
R
O
T
A
T
I
O
N
DISCHARGE
DISCHARGE
DIMENSIONAL DRAWING
Inches (Millimetres)
246810 12 14 16 18 20 220
DISCHARGE PRESSURE
FLOW IN GPM
.5
1.0
1.5
00
1023
2046
3069
4092
FEET OF WATER
PSI
1750 RPM
1160 RPM
860 RPM
HEAD - FLOW
HORSEPOWER
BRAKE HORSEPOWER
PERFORMANCE
CURVES
NOTE: Curves show approximate head-flow for new pumps with neoprene impeller pumping water.
Capacities should be reduced approximately 10% with nitrile, viton and EPDM impellers.
Consult factory for specific performance information.
THE PRODUCTS DESCRIBED HEREIN ARE
SUBJECT TO THE JABSCO ONE YEAR LIMITED
WARRANTY, WHICH IS AVAILABLE FOR YOUR
INSPECTION UPON REQUEST.
Flojet is a trademark of Xylem Inc. or one of its subsidiaries.
© 2012 Xylem, Inc. 43000-0523 Rev. C 10/2012
www.xylemflowcontrol.com