JCM Technologies F30 User manual

F30
User Manual

Table of contents
Important safety instructions 3
Important safety instructions for installation 3
Important safety instructions for use 4
Use of the system 4
Introduction 5
General description 5
Detailed description 5
Installation 8
Fixations of the control panel 8
Connections 9
Configuration / Starting up 13
Option 1 selector 13
Option 2 selector 13
Connect the power supply 13
Initialization of inverter parameters 14
Speed ramps adjustment 15
Checking motor direction 16
Programming 16
Manoeuvre programming with digital end limit switch (ENCODER) 16
PROGRAMMING FOR OPENING 16
PROGRAMMING FOR CLOSING 17
Fine adjustment (for programming with absolute encoder) 17
MODIFYING THE “DOOR OPENED” POSITION 17
MODIFYING THE “DOOR CLOSED” POSITION 17
Manoeuvre programming with limit switches 18
PROGRAMMING FOR OPENING 18
PROGRAMMING FOR CLOSING 18
Partial manoeuvre programming 18
Verification 18
Verify that the control panel works correctly 18
Safety edge 18
Photocell 18
Communication’s quality (in case of RSEC3 connected) 18
Maintenance 19
Fuse replacement 19
Set parameters to default values 19
Warning of maintenance 19
Troubleshooting 20
F30 20
Indicator light for possible faults, LED ERROR 21
Technical Data 22
Electrical Parameter 22
Notes 23
Regulatory Data 24
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EU Declaration of conformity 24
Important safety instructions
Important safety instructions for installation
Disconnect the power supply whenever you proceed to the installation, main-
tenance or repair of the equipment.
•Before installing the panel, remove all unnecessary ropes or chains and disable any equipment such as locks that is not
necessary for the automatic operation.
•Before installing the panel, check that the door is in good mechanical condition, correctly balanced and that it opens and
closes correctly.
•Install the manual unlocking device at a height lower than 1.8m.
•Install any permanent control next to the door away from any moving part and at a minimum height of 1.5m.
•For permanently connected equipment, an easily accessible power disconnection device must be incorporated into the wiring. It
is recommended that this be of the emergency switch type.
•If the control panel is supplied without emergency stop button, this will be incorporated in the installation, connecting it to the
STOP terminal.
•For correct use of the security edge, this must never be activated when the door is fully closed. It is wise to install the ends of run
before activating the edge.
•This equipment can only be handled by a specialist fitter, by maintenance staff or by a suitably trained operator.
•To connect the power supply and motor wiring, 2.5 mm2 section terminals must be used.
•Use protective goggles when handling the equipment.
•Fuses must only be handled when the appliance is disconnected from the mains.
•The instructions for using this equipment must remain in the possession of the user.
•European door normative EN 12453 and EN 12445 specify the following minimum protection and door safety levels:
- for single-family dwellings, prevent the door from making contact with any object or limit the force of contact (e.g. safety
band), and in the case of automatic closing, it is necessary to complement this with a presence detector (e.g. photocell).
- for communal and public installations, prevent the door from making contact with any object or limit the force of contact (e.g.
safety band), and complement this with a presence detector (e.g. Photocell).
F30 control panel switches automatically to dead man mode when safety devices are active or
defective. Therefore, all controls work as “hold-to-run” controls.
WARNING: IN ACCORDANCE WITH THE EN 13241-1 AND EN 12453-1 STANDARD
CONCERNING PRESSURE MAINTAINED CONTROL DEVICES:
“The person operating the door must have a direct view of the doorway, must be near the door (5 meters maximum) during
movement of the door and should not find itself in a dangerous position”. Any adjustment of the radio range out of these
recommendations, undertakes the installer in terms of responsibility for injury or damage.
“Releasing of the pressure maintained control device should stop the door movement before it scrolls 5cml”.
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Important safety instructions for use
•Do not allow children to play with the door controls.
•Keep the remote controls out of the reach of children.
•Watch the door movement and keep people away until the door is fully open or closed.
•Precaution when operating the manual unlocking device, as the door may suddenly fall due to the bad
condition of the springs or door unbalance. Details on how to use the manual unlocking device must be
provided by the manufacturer or the device installer.
•Examine the installation frequently, especially the cables, springs and supports, to detect signs of wear,
damage or unbalance. Do not use the door if repair work or adjustments are required, as this may cause
damage.
Use of the system
Designed for automation of garage doors, in accordance with the general description. Not guaranteed for other uses. The
manufacturer reserves the right to alter equipment specifications without prior notification.
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Introduction
General description
Control panel with frequency inverter 0.75KW and control by absolute encoder JCM, Elektromaten or Kostal, designed for fast
doors.
Is composed by:
•Motor brake outputs and flashes at 230Vac, and voltage-free contact outputs to indicate the status of door open and door
closed.
•One 24Vac output and two 24Vdc outputs for the connection of photocells with self-test or other accessories such as radars.
These outputs provide a maximum of 700mA shared between the three.
•Partial or total and closing opening pushbutton inputs.
•Inputs for safety contacts, a safety edge and a stop.
•External card connectors: Motion STICK receiver, RSEC3 radioband3G receiver, TL-CARD-V traffic light card and MTC1
magnetic detector card.
In case of activation of a safety input, if any control input is kept active, the movement of the door becomes by maintained
pressure (Dead man), and the LED on the cover indicates this by flashing.
This control panel complies with the current electrical safety regulations EN 60335-1: 2012.
Detailed description
1- FUSE 14- MOTOR
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1A/250V Connection for motor U (Open) V (Close) W (Common)
2- AUTOCLOSE TIME 15- POWER SUPPLY
Min=3s - Max=60s
Maximum position=No auto-close
Power supply input connection
3- RECEIVER 16- PROTECTION EARTH (MANDATORY)
Motion STICK / DCS RACK receiver connector Connection for earth
4- MTC 17- SAFETY EDGES INPUT/ STOP
Connector for magnetic detector card MTC Connection for 8k2 band / Stop pushbutton
5- REMOTE CONNECTOR 18- PUSHBUTTONS INPUTS
Connection for VERSUS-PROG programmer Connection for external buttons (Partial opening, Opening and
Closing)
6- EXPANSION CARDS 19- END LIMIT SWITCHES
RSEC3 Radioband receiver connector
TL-CARD-V Connector
Open and close end limit switches
7- PROGRAMMING PUSHBUTTONS 20- OPENED
Open and close manoeuvre programming Voltage-free contact (indicates door opened)
8- OPTION SELECTORS 21- CLOSED
Voltage-free contact (indicates door closed)
9- 24VDC OUTPUT 22- FLASH LAMP
Fixed output 700mA, shared with all 24v outputs Connection for 230Vac flash lamp
10- 24VDC / TEST OUTPUT 23- MOTOR BRAKE
Output for photocell tests, 700mA shared with all 24v outputs Connection for 230Vac motor brake
11- PROTECTION EARTH (MANDATORY) 24- ENCODER INHIBITION
Connection for earth Remove the jumper for connecting the encoder
12- SAFETY CONTACT INPUTS
Connection for photocells 1 (Open) and photocells 2 (Close)
13- 24VDC / TEST OUTPUT
Output for photocell tests, 700mA shared with all 24v outputs
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Installation
Fixations of the control panel
Install the control panel vertically on the wall at a height of 1.5m and following the assembly instructions.
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Connections
To avoid electric shock, the equipment must be disconnected from the power supply and all
electrical connections
POWER SUPPLY AND MOTOR CONNECTION
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OUTPUTS
PUSHBUTTONS LIMIT SWITCHES
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OPTO SAFETY EDGE INPUT / 8K2 SAFETY EDGE INPUT (AUTOEDGE)
PHOTOCELLS INPUTS
Normally, by default, PhotoCell1 is configured for opening safety and
PhotoCell2 2 for closing safety.
Check the configuration of the control panel parameters to be sure.
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NPN PHOTOCELLS INPUTS NPN PHOTOCELL BARRIERS INPUTS
FSS PHOTOCELL BARRIERS INPUTS
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Configuration / Starting up
Option 1 selector
By default all selectors leave the factory set to OFF.
SELECTOR OPTIONS 0FF 0N
1- AUTOCLOSE Do not closes automatically Closes automatically
2- DM OPEN Functioning without dead man on
opening
Activates the dead man on opening
manoeuvre
3- DM CLOSE Functioning without dead man on
closing
Activates the dead man on closing
manoeuvre
4- NO PREFLASH / PREFLASH Without pre-flash Activates the pre-flash function
5- BREAK / NO BREAK Activates motor brake function Deactivates motor brake function
6- NO STOP ON OPENING Start button performs an stop at
opening
Start button opens until total open-
ing
7- CLOSE BY SEC.CL. Deactivates closing by security con-
tact Activates closing by security contact
8- TEST OP Does not perform auto-test of the
opening security contact
Activates the opening security con-
tact auto-test.
9- TEST CL Does not perform auto-test of the
closing security contact
Activates the closing security con-
tact auto-test.
Option 2 selector
SELECTOR OPTIONS 0FF 0N
1- FINE ADJ Deactivates the fine adjustment
function
Activates the fine adjustment func-
tion (only functioning with
digital end limit switches)
2- ENCODER ABS/ LIMIT
SWITCH
Activates functioning by digital end
limit switches connector
(ENCODER connector)
Activates functioning by mechanical
limit switches input
Connect the power supply
Before powering up the panel, leave the door in half way.
Power up the control panel and first of all initialize the inverter parameters and adjust the speed ramps.
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Initialization of inverter parameters
To initialize the inverter parameters, press the or
key for 2s to enter PROGRAMMING, select the
PARAM CONFIG menu with the or key and
validate with the Enter key.
Once inside, select the FREQ.CONVERTER menu with
the or key and validate with Enter key.
The message PLEASE WAIT DATA LOADING will
appear on the display
Select the desired parameter to modify with the or
key and validate with Enter key. The mes-
sage PLEASE WAIT DATA LOADING will appear on the
display. Press key to move the pointer and press
to increase the number. Press Enter key to
validate.
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The parameters that must be entered and found in the motor plate are the following:
•FC Motor Freq: motor frequency
•FC Motor Power: engine power
•FC MotorCurrent: motor current
•FC Motor RPM: motor revolutions per minute
Speed ramps adjustment
Once the "open door" and "closed door" points have been programmed, the programming of the door will be calculated auto-
matically from the VERSUS parameters indicated below.
Follow the initialization sequence of the drive parameters on page 14 to access them.
The door speed profiles will be calculated according to the following pattern:
*Once the sequence has been programmed, the mentioned parameters can be changed with the
appropriate display or programmer and the speed profiles will be recalculated.
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•FC PosRamp Time: acceleration ramp (seconds from 0% to 100% of the speed)
•FC HighSpeedOpen: opening speed (%)
•FC NegRampTime: deceleration ramp (seconds from 100% to 0% of the speed)
•FC Creep Speed: approach speed (%)
•Creep Puls Open: approach pulse / time (seconds when operating with limit switches)
•FC HighSpeedClose: closing speed (%)
•Creep Puls Close: approach pulse / time (seconds when operating with limit switches)
•FC QuickStopTime: braking ramp (seconds from 100% to 0% of the speed) when operating with limit switches
Other parameters:
•FC DCBrake Speed: indicates the speed from where DC Brake is activated
•FC Brake Speed: indicates the speed from where Brake is activated
Checking motor direction
1. Turn the Options 2 selector to the ON position
2. Press the Open button on the cover and check that the door opens.
3. If it fails to open, disconnect the power supply and swap over the wires to the motor. Or change the parameter P38 (Motor
Out Invert) to ON, with the VERSUS-PROG programmer.
Programming
Once configured all the parameters and performed the start-up, proceed to program it.
When programming, it is preferable to make medium and/or long runs to short ones (in order to improve hysteresis and inertia).
The manoeuvre programming will be done in creep speed.
Manoeuvre programming with digital end limit switch (ENCODER)
Turn the option 2 of the Options 2 selector to the OFF position.
Only the buttons on the board can be used, and these will function in dead man mode.
PROGRAMMING FOR OPENING
1. Press the PROG button for 3 seconds, the indicator light will come on.
2. Position the door in the door open point using the buttons . It is advisable to make long runs in order to ensure a
correct adjustment.
3. Once the door is in the desired “door opened” position, press the PROG button to validate the “door opened” position.
The indicator light will flash a number of times and then go out.
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PROGRAMMING FOR CLOSING
1. Press the PROG button for 3 seconds, the indicator light will come on.
2. Position the door in the door closed point using the buttons . It is advisable to make long runs in order to ensure
a correct adjustment.
3. Once the door is in the desired “door closed” position, press the PROG button to validate the “door closed” position.
The indicator light will flash a number of times and then go out.
The STOP button aborts the programming
If you connect an RSEC3 to use external safety elements, you must
reprogram the maneuver.
Fine adjustment (for programming with absolute encoder)
Once the manoeuvre has been programmed, a fine adjustment of the programmed “door open” and “door closed” position can
be made.
Situate option 1 of the Options 2 selector in the ON position. The indicator lights will flash continually. Door is not moved with
this selector in ON position.
In this mode, door does not moved.
MODIFYING THE “DOOR OPENED” POSITION
1. Press the PROG button. The indicator light will come on.
2. Press the or button to increase or decrease the “door open” position. Each press will be approximately equivalent
to 1 cm (this value depends on the absolute encoder resolution).
3. Once the “door opened” position has been adjusted, press the PROG button to validate the “door opened” position".
The indicator light will flash a number of times and then go out.
MODIFYING THE “DOOR CLOSED” POSITION
1. Press the PROG button. The indicator light will come on.
2. Press the or button to increase or decrease the “door closed” position. Each press will be approximately equi-
valent to 1 cm (this value depends on the absolute encoder resolution).
3. Once the “door closed” position has been adjusted, press the PROG button to validate the “door closed” position".
The indicator light will flash a number of times and then go out.
Situate option 1 of the Options 2 selector in the OFF position. The indicator lights will turn off.
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Manoeuvre programming with limit switches
Turn the options 2 of the Options 2 selector to the ON position.
Jumper on the encoder connector must be plugged.
The limit switches need to be adjusted before programming, and the door positioned in the “door closed” position.
PROGRAMMING FOR OPENING
1. Press the PROG button for 3 seconds. The indicator light will come on.
2. Press the Open button . The door will open automatically until it founds the opening limit switch.
PROGRAMMING FOR CLOSING
3. Press the PROG button for 3 seconds. The indicator light will come on.
4. Press the Close button . The door will close automatically until it founds the closing limit switch
5. End of programming, the indicator light will flash a number of times and then go out.
Partial manoeuvre programming
Bridge the Partial opening input IN7 and proceeds to programme according to encoder or limit switches, as desired.
In this case, the “door opened” position will be located at the half way point of the run.
Verification
Verify that the control panel works correctly
Once the control panel is properly wired and programmed, check that the entire system (accessories included) is working cor-
rectly.
Safety edge
Check that the LED is at OFF.
If it is activated when the door's moving, the LED will pass at ON, indicating the activation of the safety edge.
Photocell
Check that the LED is at OFF.
If it is activated when the door's moving, the LED will pass at ON, indicating the activation of the photocell.
Communication’s quality (in case of RSEC3 connected)
To ensure that the radio communication is good enough, check that the LED is at OFF. If is permanently activated,
please check RadioBand3.
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Maintenance
Fuse replacement
When connecting the equipment to the power supply, if the front panel does not light up, open the front cover and replace the
fuse with another of the same characteristics.
Set parameters to default values
If you desire to set the parameters to the default values, you must enter into the frequency converter parameters menu as
explained below, and select the RESTORE DEFAULT option.
To initialize the inverter parameters, press the or
key for 2s to enter PROGRAMMING, select the
PARAM CONFIG menu with the or key and
validate with the Enter key.
Once inside, select the RESTORE DEFAULT menu with
the or key and validate with Enter key.
Then select RESTORE ALL, and the message
CONTINUE? will appear on the display. Press
Enter key to validate.
Warning of maintenance
The limit of maneuvers has been overflown. You must reset the PC0 parameter (Maintenance counter) to 0, with the display
menu or with the VERSUS-PROG programmer.
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Troubleshooting
F30
INDICATOR ON SOLUTION
Emergency stop input activated
Low battery detection Verify the batteries of the safety transmitter
Radio communication error
Verify the radio signal. Check the batteries,
reprogram again or change equipments loc-
ation.
ON: Installer mode
Flashing: Maintenance warning See Maintenance chapter
ON: Closing photocell activation error
Flashing: Indicates the reversed movement
after a safety detection
ON: RS3 / Safety edge activation
Flashing: Indicates the reversed movement
after a safety detection
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