JCM Technologies INTEGRA User manual

User Manual
INTEGRA

Table of contents
Maintenance 3
Important safety instructions for installation 3
Important safety instructions for use 3
Equipmetn use 3
Description 4
Technical characteristics 4
Installation 5
Fitting the casing 5
Important considerations for start-up 5
Operating 6
*Anti-intrusion function 7
Option switch 7
Input switch 8
Buttons 8
Times 8
Light indicators 8
Input light indicators 9
Parameter configuration from programmer 9
Programming 9
Programming with ends of run and automatic close 9
Optional cards 10
Receiver card 10
Traffic light card 10
This has three different functions (with switch* to OFF) 10
Traffic control (with switch* to ON) 11
Signal card 11
RADIOBAND/RCS card 11
Magnetic detector card 11
Regulatory Data 12
EU Declaration of conformity 12
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Maintenance
Important safety instructions for installation
Disconnect the power supply whenever you proceed to the installation or repair
of the control panel.
•Before installing the panel, remove all unnecessary ropes or chains and disable any equipment such as locks that is not neces-
sary for the automatic operation.
•Before installing the panel, check that the door is in good mechanical condition, correctly balanced and that it opens and
closes correctly.
•Install the manual unlocking device at a height lower than 1.8m.
•Install any permanent control next to the door away from any moving part and at a minimum height of 1.5m.
•An easily accessible disconnection device must be fitted to the wiring for permanently connected equipment. This device must
ensure the single-pole cut-off of power. It is wise for this to be an emergency switch/isolator.
•Where the panel is supplied without an emergency stop button, this must be incorporated on installation, connected to the
STOP terminal.
•For correct use of the security edge, this must never be activated when the door is fully closed. It is wise to install the ends of run
before activating the edge.
•This equipment can only be handled by a specialist fitter, by maintenance staff or by a suitably trained operator.
•To connect the power supply and motor wiring, 2.5 mm2 section terminals must be used.
•Fuses must only be handled when the appliance is disconnected from the mains.
•The instructions for using this equipment must remain in the possession of the user.
•European door normative EN 12453 and EN 12445 specify the following minimum protection and door safety levels:
- for single-family homes, prevent the door being able to come into contact with any object or limit the contact force (e.g. secur-
ity edge) and, in the event of automatic closure, a presence detector (e.g. photocell) must be added.
- for communal and public installations, prevent the door being able to come into contact with any object or limit the contact
force (e.g. security edge) and detect presence (e.g. photocell).
Important safety instructions for use
•Do not allow children to play with the door controls.
•Keep the remote controls out of the reach of children.
•Watch the door movement and keep people away until the door is fully open or closed.
•Precaution when operating the manual unlocking device, as the door may suddenly fall due to the bad condition of the springs
or door unbalance. Details on how to use the manual unlocking device must be provided by the manufacturer or the device
installer.
•Examine the installation frequently, especially the cables, springs and supports, to detect signs of wear, damage or unbalance.
Do not use the door if repair work or adjustments are required, as this may cause damage.
Equipmetn use
Designed for the automation of garage doors as per the general description. Not guaranteed for other uses.
The manufacturer reserves the right to modify equipment specifications without prior notice.
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Description
Control panel for the control of three-phase motors to 3CV at 400V and single-phase motors to 1.5CV at 230V for industrial
doors. Allows for dead-man open and close operations, automatic dead-man close operations, semi-automatic operations and
automatic operations. Connection to portable programmer.
Technical characteristics
INTEGRA-ECO
(standard box model)
INTEGRA
(Industrial box model)
Panel supply 400V ac 3N / 230V ac
Power 3CV / 1.5CV
Optional cards Receiver card, Radioband/RCS, signal, magnetic detector
24Vac output 24V ac / 0.5A (shared with photocell test output)
Photocell autotest output 24V ac / 0.5A (shared with security device output)
Auxiliary contact outlet Electro-brake / Electro-lock / Garage light
230V ac outlet Limited to (0.05A, 11W) powered at 400V
Limited to (3A, 600W) powered at 230 Vac
Operating temperature -20ºC to +85ºC
Sizes 225x195x85 mm 305x225x126 mm
Airtightness IP54 IP56
Equipment category Class II
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1Test for security parts 14 Common securities 27 R(N) Power supply connection
230V/400V or neutral
2Common for security part test
and 24Vac outlet
15 Security Close contact (NC) 28 S Power supply connection
400V
324Vac outlet 16 Security Open contact (NC) 29 T(L) Power supply connection
230V/400V
4Common ends of run and stop 17 Security Close edge (resistive
contact 8k2)
30 U triple phase motor con-
nection/ single phase
5End of run Close (NC) 18 Security Close edge (resistive
contact 8k2)
31 V triple phase motor con-
nection/ single phase
6End of run Open (NC) 19 Sensor hall power (+) 12Vd-
c/+5Vdc depending on switch
32 W(C) triple phase motor con-
nection/ common single phase
7Stop button (NC) 20 “Sensor hall” HA signal inlet. 33 Auxiliary contact outlet
8Common temperature contact 21 "Sensor hall power" (-) 12Vd-
c/5Vdc depending on switch
34 Auxiliary contact outlet
9Temperature contact (NC) 22 “Sensor hall” HB signal inlet
10 Common buttons 23 230V ac outlet
11 Alternative button (NO) 24 230V ac outlet
12 Close button (NO) 25 Earthing terminal
13 Start button (NO) 26 Earthing terminal
Warning: Where working with 230V connection, turn the switch to 230Vac, and
where working with 400V three-phase connection, turn the switch to 400Vac.
Installation
Any handling of the panel for installation must be carried out with the power sup-
ply disconnected.
Fitting the casing
•Parts: front casing and container box.
•Unscrew the securing points. Insert the cables through the lower holes.
Important considerations for start-up
Check that the Open button opens and the Close button closes. Where this is not the case, invert motor cables U and V.
Any optional cards must be connected to the panel with the power supply disconnected.
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Operating
Open
(OPEN)
Contact normally open to open. If pressed during the closing operation it stops and
opens (until the end of the limit switch). Acts as “Dead-Man” if kept pressed down with
Option 3 of the options switch triggered.
Close
(CLOSE)
Contact normally open to close. If it is pressed while the door is opening, it stops. Acts as
“Dead-Man” if kept pressed down with Option 2 of the options switch triggered.
Start
(START)
Contact normally open to open and close. The first press opens, the second press
stops (until the limit switch) and the third closes. If pressed during the closing operation
it stops and inverts (until the end of the limit switch). The Start contact only acts as an
open button when using a traffic light card with traffic control enabled.
Temperature
(TEMP)
Contact normally closed for connection to a temperature sensor for the motor. When it
indicates that the motor has exceeded the security limit, the operation will stop until it
has cooled. Where not used, turn option 4 (TEMP) on the input switch to ON.
Stop
(STOP)
Contact normally closed. This detains the operation on standby for a new order. Where
not used, turn option 3 (STOP) on the input switch to ON.
Ends of run
(FC.CL / FC.OP)
Contacts normally closed to mechanically indicate the open and closed end of run.
Where not used, turn option 1 (FC.CL) and 2 (FC.OP) on the input switch to ON.
Security contact
(SEC.CL / SEC.OP)
Contact normally closed, photocell or magnetic detector type. This acts by causing stop-
page and partial inversion during opening and stoppage and total inversion during clos-
ure. Where not used, turn option 5 (SEC.CL) and 6 (SEC.OP) on the input switch to
ON. The security close contact also acts as a close button when the vehicle has passed
if Option 10 on the options switch is enabled.
Security edge
(SEC.EDGE)
Resistive contact for resistive security edge. This acts on closing, causing stoppage and
inversion. Where not used, turn option 7 (SEC.EDGE) on the input switch to ON.
24 Vac output To power any equipment at a voltage of 24 Vac with a maximum consumption of 0,5A
(shared with photocell test output).
Auto-test output
(TEST. SEC)
24 Vac output for auto-test of security parts with a maximum consumption of 0,5A
(shared with 24Vac output).
Auxiliary Contact
(Aux. Contact)
Normally open contact that has three different functions depending on the position of
Option switches 7 and 8.
Auxiliary Contact Function Option switch 7 Option switch 8
Electro-brake: Enables electro-brake to unblock
motor during operations. ON OFF
Anti-intrusion function * ON ON
Electro-lock: Enables electro-lock 3 seconds before
the start of the opening operation. OFF OFF
Garage light: Enables garage light during the door
operating time plus 2 minutes. OFF ON
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*Anti-intrusion function
Activates the auxiliary contact on the following cases:
•If during the opening or closing movements, or with the door opened, it detects the passage of more than one vehicle by the
close safety contact (SEC.CL). If this occurs durning the opening movement, the door will finish opening. If this occurs during
the closing, the door will invest up until being completely open. The door remains opened, without making auto-colosing even if
it is activated.
•If the control panel has not given the order to open and closing end of course (FC.CL) is deactivated. For example, if someone
tries to open the door by force.
Deactivation of the alarm (auxiliary contact)
•The alarm will be disabled in any case using the buttons START, OPEN or CLOSE, or by a transmitter programmed. The STOP
button stops the alarm when the door is wide open.
Operation
counter
An operation counter and operation limit number is fitted. On reaching the limit number
of operations, the panel switches to dead man operations and the POWER light flashes
(only INTEGRA model)
Option switch
Option
No. Lower position – OFF (default option) Upper position – ON
1 Does not close automatically Automatic closure
2 Operating normally close “Dead man” close*
3 Operating normally open “Dead man” open*
4 Operating without Pre-signal Pre-signal before handling
5 Operating without C. security close test C. security close test
6 Operating with C. security open test C. security open test
7 See table Auxiliary Contact Function
8 See table Auxiliary Contact Function
9 Allows for radio reverse on opening Does not allow for radio reverse on opening
10 The security close contact works are normal The security close contact also acts as the close
button when the vehicle has passed
* The “dead man” close and open moves the door while the button is pressed down.
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Input switch
Nº Opción Lower position - OFF Upper position – ON (default option)
1 (FC.CL) End of run close connected End of run close not connected
2 (FC.OP) End of run open connected End of run open not connected
3 (STOP) Stop button connected Stop button not connected
4 (TEMP) Temperature contact connected Temperature contact non connected
5 (SEC.CL) Security Close contact connected Security Close contact not connected
6 (SEC.OP) Security Open contact connected Security Open contact not connected
7 (SEC.EDGE) Security Close edge connected Security Close edge not connected
Buttons
START Start/stop button
PROG Programming button
RES POS Position reset button. *
* This button performs the position reset when the panel operates using sensor hall. To do so, the
door must be totally closed and the button kept pressed down until the programming led flashes.
Times
Controlling Minimum Maximum
Motor operating 1s 180s
Wait for automatic close 1s 180s
Light indicators
POWER Indicates power
PROG Indicates programming
STOP/SAFETY
Number of flashes Error Code
1 flash Security edge autotest
error 1
2 flashes Security close contact
autotest 2
3 flashes Security close contact
autotest 3
4 flashes Security edge error 4
5 flashes RADIOBAND/RCS card
autotest error 5
6 flashes Sensor Hall error 6
LAMP ( in INTEGRA
model) Blinks indicating security activated
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Input light indicators
Function Indicates Default status
OPEN Open function Normally off
CLOSE Close function Normally off
START Open/close function Normally off
TEMP Temperature sensor Normally on
STOP Stop button Normally on
FC.OP End of run Open Normally on
FC.CL End of run Close Normally on
SEC.OP Security Open contact Normally on
SEC.CL Security Close contact Normally on
Parameter configuration from programmer
There are different parameters that can be configured by portable programmer. Below is a description of the most basic. Refer
to the programmer instruction manual for further information.
•Operation by Time: Indicates / selects if the panel is programmed to operate by time.
•Operation by Pulses: Indicates / selects if the panel is programmed to operate by pulses.
•Oper. counter limit: Indicates / selects the limit number of operations for the panel.
•Operation counter: Indicates the number of operations made to date.
•Oper.Count.Limit Active: Indicates / selects if there is a limited number of operations or not.
•Autoclosing time: Indicates / selects the seconds of automatic standby time.
•Equip.: Shows an equipment identifier.
Programming
•During programming, the control panel does not take all possible securities into account.
•Before starting any type of time programming, it is wise to have the corresponding options correctly selected and ensure the
cards to be used are inserted.
•Where RADIOBAND/RCS cards are used, the panel must be programmed with the card inserted.
•Operations can be programmed indifferently using the “Test” / “Start” button or through a transmitter recorded on a pluggable
radio card for control panels.
•Where a sensor hall is used, its pulse type is memorised in the panel during programming.
Programming with ends of run and automatic close
Close the door with the limit switches (where applicable) duly connected.
Press the TIMER PROG button to enter programming. The red PROG led with light up. The first time TEST is pressed, the
door opens to the end of run open and the automatic standby timer begins. The second time TEST is pressed, the automatic
standby timer stops and the door closes to the end of run close.
Press the TIMER PROG button again to exit programming (the red PROG led will switch off).
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Optional cards
Receiver card
This acts on the panel with transmitters, proximity keys or smart cards in the same way as the start button.
If working with a receiver card for dead-man (only available in 868MHz) and options 2 and 3 of the options switch are ON, chan-
nel 1 opens and channel 2 closes.
In any other case, channel 2 is not operative.
Traffic light card
This has three different functions (with switch* to OFF)
Output 1 Signal.
Output 2 Light contact – acts for the entire time that the door is operating, plus 10
seconds
Output 3 and 4
Traffic lights. Outlet 3 activates the red traffic light that works during door
movement. Outlet 4 activates the green traffic light that is only lit when the
door is fully open
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Traffic control (with switch* to ON)
When this option is activated, the traffic light interprets the Alternative contact as an outdoor open button and the Open con-
tact as the indoor open button.
While the door remains closed, no signals are given. When the open order is received, the indoor and outdoor red light contact
gives a warning flash for 3 seconds before carrying out the operation.
As the door is opening, the two red lights will switch on (indoor and outdoor).
Once the door is open, the corresponding lights will come on, depending on the activation point:
Pushbutton Activation Red signal Green signal
OPEN Interior open button Exterior lamp Interior lamp
START Exterior open button Interior lamp Exterior lamp
Before beginning the close manoeuvre, the interior or exterior green light contact (depending on the case) will give an inter-
mittent pre-warning of 3 seconds. While the door is closing, the two red lamps will light (interior/exterior).
* Warning: this switch must be enabled and disabled using when the power
supply to the panel is disconnected.
Signal card
Through the contact of a relay intermittently activated, this gives a warning 3 seconds before the opening and closing move-
ments are started and while they are underway.
RADIOBAND/RCS card
Optional radio-communications card for security edges.
Magnetic detector card
This allows for the same function as an outside magnetic detector although without the need for an external power supply. It
can be used as an open button and/or security contact. It also includes the frequency changer selection and delay application
for presence deactivation.
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Regulatory Data
EU Declaration of conformity
The manufacturer JCM TECHNOLOGIES, S.A. declares that the product INTEGRA cumple con los requisitos esenciales de
la Directiva RED 2014/53/UE y de la Directiva RoHS 2011/65/UE.
See website www.jcm-tech.com/declarations/
JCM TECHNOLOGIES, SA
C/COSTA D'EN PARATGE, 6B
08500 VIC (BARCELONA)
SPAIN
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UM_3201266_Integra_EN_Rev01