Jireh Rotix User manual

ROTIX
3-Axis Nozzle Scanner
CE0209 Rev 00

PAGE i of iv Rev. CE0209 Rev 00
SAFETY WARNINGS / PRECAUTIONS
CAUTION! The ROTIX is designed for a specic use. Using the
ROTIX outside of its intended use could cause damage to the product. Read
and understand this manual before using.
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF
THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
(see Disposal on page 54)
WARNING! HOT SURFACE. The High Temperature ROTIX may
reach temperatures that may cause burns if contacted with bare skin. Wear
heat resistant safety gloves when handling.
WARNING! DO NOT DISASSEMBLE. No user-serviceable parts.
Disassembling any of the components in this product, beyond the
instructions in this user manual, could void the regulatory certications and/
or effect the safety of the product.

PAGE ii of iv
Chapter1 Identification 1
1.1. Product Brand 1
1.2. Manufacturer 1
Chapter2 Product Specifications 2
2.1. Base ROTIX Specifications 2
2.1.1. Intended Use 2
2.1.2. Dimensions and Weight 2
2.2.1. Environmental Sealing 4
2.2.2. Performance Specifications 4
Chapter3 Definitions 5
3.1. Definitions of Symbols 5
3.2. Definitions of Terms 5
Chapter4 System Components 6
4.1. Base System Components 6
4.1.1. Low Profile Link 6
4.1.2. Encoded Skew Vertical Probe Holder 6
4.1.3. Frame Bar with Ruler 7
4.1.4. Slider PPS Encoder 7
4.1.5. Slider Probe Positioning System 7
4.1.6. QuickLink Components 8
4.1.7. J400 Encoder Cable 9
4.1.8. Cable Management, Dovetail Mount 9
4.1.9. Irrigation Kit 9
4.1.10. Tools 10
4.1.11. Case 10
4.2. Base High Temperature Components 11
4.2.1. High Temperature Low Profile Link 11
4.2.2. Encoded Skew Vertical Probe Holder 11
TABLE OF CONTENTS

PAGE iii of iv Rev. CE0209 Rev 00
4.2.3. Frame Bar with Ruler 12
4.2.4. Slider PPS Encoder 12
4.2.5. Slider Probe Positioning System 12
4.2.6. QuickLink Components 13
4.2.7. J400 Encoder Cable 14
4.2.8. High Temperature Cable Management 14
4.2.9. Irrigation Kit 14
4.2.10. Tools 15
4.2.11. Case 15
4.3. Tools 15
4.3.1. Included tools 15
Chapter5 Preparation For Use 16
5.1. Configurations 16
5.1.1. Nozzle Scanner 16
5.1.2. High Temperature Nozzle Scanner 17
5.2. Low Profile Link Adjustment and Setup 18
5.2.1. Brake 18
5.2.2. Frame Bar Attachment 19
5.2.3. Encoder Connections 20
5.2.4. Cable Clip 20
5.3. Encoded Skew Vertical Probe Holder 21
5.3.1. Probe Holder Setup 22
5.3.2. Encoded Skew Vertical Probe Holder Adjustment 24
5.3.3. Skew Angle Adjustment 26
5.3.4. Pivot Buttons 27
5.4. Slider PPS 28
5.4.1. Slider PPS Encoder 30
5.5. Connecting QuickLinks & Dovetail Links 31
5.5.1. Connecting QuickLinks 31
5.5.2. Disconnecting QuickLinks 31
5.5.3. Disconnecting the Dovetail QuickLink 32
5.6. Cable Management System 33
5.6.1. Cable Management Dovetail Mount 33
5.6.2. Cable Management Setup 34
5.6.3. Clamp Setup 35
5.7. Cable Clip 36
Chapter6 Operation 37
6.1. Setup of ROTIX on Scanning Surface 37

PAGE iv of iv
6.2. Using a Slider Probe Positioning System 41
Chapter7 Maintenance 42
Chapter8 Troubleshooting 43
8.1. Technical Support 43
Chapter9 Service and Repair 44
Chapter10 Spare Parts 45
10.1. Low Profile Link 45
10.2. Kit Components 46
10.3. High Temperature Low Profile Link 47
10.4. High Temperature Kit Components 48
10.4.1. Encoder Connector Type 49
10.4.2. ROTIX Case 49
10.5. Probe Positioning 50
10.5.1. Slider Probe Positioning System (Slider PPS) 50
10.5.2. Slider PPS Encoded Leadscrew 50
10.6. Encoded Skew Vertical Probe Holder 51
10.7. Probe Holder Components 52
10.7.1. Pivot Button Style 52
10.8. Variable Components 52
10.8.1. Frame Bar with Ruler 52
10.9. Accessories 53
10.9.1. Cable Management 53
10.9.2. High Temperature Cable Management, Dovetail Mount 53
Chapter11 Disposal 54
Chapter12 Limited Warranty 55
Chapter13 Appendix 56
13.1. Chain Configuration Setup Chart 57

PAGE 1 of 57 Rev. CE0209 Rev 00
Chapter 1
IDENTIFICATION
1.1. Product Brand
This user manual describes the proper safety precautions, setup and use of the ROTIX
-Nozzle Scanner.
1.2. Manufacturer
Distributor:
Jireh Industries Ltd.
53158 Range Road 224
Ardrossan, Alberta, Canada
T8E 2K4
Phone: [phone]
jireh.com
Manufacturer:

PAGE 2 of 57
Chapter 2
PRODUCT SPECIFICATIONS
2.1. Base ROTIX Specifications
This section outlines the product specifications of the Base ROTIX System.
2.1.1. Intended Use
The ROTIX nozzle scanner is a manually operated chain scanning system. Its
primary purpose is to move an ultrasonic probe circumferentially around pipe
nozzles and to provide encoded positional information, encoded probe positional
information and encoded skew information.
2.1.1.1 Operating Limits
Category Parameter Specification
Inspection Surface Minimum nozzle range 10.2 cm (4 in)
Maximum nozzle range 60 cm (24 in)
2.1.1.2 Operating Environment
The ROTIX chain scanner is designed for use in an industrial environment that
is between -20° C and 50° C (-4° F and 122° F).
The High Temperature ROTIX is required for surface temperatures between
50°C and 350°C (122°F and 662°F).
2.1.2. Dimensions and Weight
1Low profile link width 8 cm (3.2 in)
2Low profile link depth 25 cm (9.8 in)
3Low profile link height 6.1 cm (2.4 in)
Low profile link weight 0.55 kg (1.12 lb)
4Encoded skew vertical probe holder width 11.6 cm (4.6 in)
5Encoded skew vertical probe holder depth 13.2 - 14.2 cm (5.2 - 5.6 in)
6Encoded skew vertical probe holder height 32.2 cm (12.7 in)
Encoded skew vertical probe holder weight 0.75 kg (1.7 lb)

PAGE 3 of 57 Rev. CE0209 Rev 00
1
3
2
Fig. 1 - Low profile link dimensions
4
6
5
Fig. 2 - Encoded skew vertical probe holder dimensions

PAGE 4 of 57
2.2.1. Environmental Sealing
Dust-tight, watertight (not submersible).
2.2.2. Performance Specifications
X-Axis encoder resolution 16.3 counts/mm (414.5 counts/inch)
Y-Axis encoder resolution (slider PPS) 161.3 counts/mm (4096.0 counts/inch)
Skew encoder resolution 2.84 counts/deg

PAGE 5 of 57 Rev. CE0209 Rev 00
Chapter 3
DEFINITIONS
3.1. Definitions of Symbols
Instructions to ‘look here’ or to ‘see this part.’
Denotes movement. Instructing users to carry out an
action in a specified direction.
Indicates alignment axis.
Alerts user that the view has changed to a reverse angle.
3.2. Definitions of Terms
Nozzle Direction of scan travel around the circumference of the pipe/
tube nozzle (Fig. 3).
Skew Angle The probe’s direction can be adjusted independently (Fig. 4).
Fig. 3 - Nozzle scanning Fig. 4 - Skew

PAGE 6 of 57
Chapter 4
SYSTEM COMPONENTS
4.1. Base System Components
4.1.1. Low Profile Link
CEA024
The low profile link contains the
main positional encoder and a
mounting point for a frame bar.
Two encoder inputs are located
at the rear of the link, along with
the output to the user’s instrument
(Fig. 5).
4.1.2. Encoded Skew Vertical Probe Holder
PHA024-
A probe holder oers 12.2 cm
(4.8 in) of vertical travel and an
encoded skew measurement
(Fig. 6).
Fig. 5 - Low profile link
Fig. 6 - Encoded skew vertical probe holder

PAGE 7 of 57 Rev. CE0209 Rev 00
4.1.3. Frame Bar with Ruler
BG0090-
The frame bar with ruler (Fig. 7)
is used to mount probe holders,
probe positioning systems
and other accessories. Metric
measurements are included on
the frame bar.
Frame bars are available in a
variety of lengths.
4.1.4. Slider PPS Encoder
CJS017-
Measure probe distance from
the weld. The slider PPS (probe
positioning system) encoder
mounts to the frame bar of a
slider probe positioning system.
The Slider PPS Encoder engages
with the encoded lead screw
to provide lateral positional
feedback of the probe(s) (Fig. 8).
4.1.5. Slider Probe Positioning
System
CJA002-
The Slider Probe Positioning
System uses a slide and
leadscrew system to position 1
or 2 probes for weld inspection.
Set the probe center spacing
and center the two probes over
the weld without removing the
scanner (Fig. 9).
1
mm
Fig. 7 - Frame bar with ruler
Fig. 8 - Slider PPS encoder
Fig. 9 - Slider probe positing system

PAGE 8 of 57
4.1.6. QuickLink Components
The QuickLink components fasten a ROTIX system circumferentially around a
pipe or tube.
4.1.6.1 QuickLink
EES004
QuickLinks connect to
assemble the required length
to mount the system on a pipe
(Fig. 10).
4.1.6.2 Dovetail QuickLink
EES005
The Dovetail QuickLink
connects to QuickLinks,
providing a mounting point
for accessories such as cable
management (Fig. 11).
4.1.6.3 QuickLink Buckle
EES014
The QuickLink Buckle enables
adjustment of the chain tension
and provides the connection
point of the QuickLinks
assembly (Fig. 12).
Fig. 10 - QuickLink
Fig. 11 - Dovetail QuickLink
Fig. 12 - QuickLink Buckle

PAGE 9 of 57 Rev. CE0209 Rev 00
4.1.7. J400 Encoder Cable
UMA036-
The encoder cable connects
the ROTIX system to the user’s
instrument. (Fig. 13).
Various encoder cable styles are
available for various instruments.
NOTE: Inspect the cable and
connectors for damage
before use. When
damage is evident, the
cable must NOT be
used.
4.1.8. Cable Management, Dovetail Mount
CES044-
Cable management provides
a means of protecting and
organizing cables, tubes and
hoses (Fig. 14).
4.1.9. Irrigation Kit
CMG007
The irrigation kit provides a variety
of hoses, fittings, connectors, and
splitters commonly used during
non-destructive inspection (Fig. 15).
Fig. 13 - J400 Encoder cable
Fig. 14 - Cable Management, Dovetail Mount
Fig. 15 - Irrigation Kit

PAGE 10 of 57
4.1.10. Tools
Several tools are included for various scanner and accessory adjustments.
4.1.11. Case
The system is provided with a rugged carrying case.

PAGE 11 of 57 Rev. CE0209 Rev 00
4.2. Base High Temperature Components
4.2.1. High Temperature Low Profile Link
CEA047
The low profile link contains the
main positional encoder and a
mounting point for a frame bar.
Two encoder inputs are located
at the rear of the link, along with
the output to the user’s instrument
(Fig. 16).
4.2.2. Encoded Skew Vertical Probe Holder
PHA024-
A probe holder oers 12.2 cm
(4.8 in) of vertical travel and an
encoded skew measurement
(Fig. 17).
Fig. 16 - High temperature low profile link
Fig. 17 - Encoded skew vertical probe holder

PAGE 12 of 57
4.2.3. Frame Bar with Ruler
BG0090-
The frame bar with ruler (Fig. 18)
is used to mount probe holders,
probe positioning systems
and other accessories. Metric
measurements are included on
the frame bar.
Frame bars are available in a
variety of lengths.
4.2.4. Slider PPS Encoder
CJS017-
Measure probe distance from
the weld. The slider PPS (probe
positioning system) encoder
mounts to the frame bar of a
slider probe positioning system.
The Slider PPS Encoder engages
with the encoded lead screw
to provide lateral positional
feedback of the probe(s) (Fig. 19).
4.2.5. Slider Probe Positioning
System
CJA002-
The Slider Probe Positioning
System uses a slide and
leadscrew system to position 1
or 2 probes for weld inspection.
Set the probe center spacing
and center the two probes over
the weld without removing the
scanner (Fig. 20).
1
mm
Fig. 18 - Frame bar with ruler
Fig. 19 - Slider PPS encoder
Fig. 20 - Slider probe positing system

PAGE 13 of 57 Rev. CE0209 Rev 00
4.2.6. QuickLink Components
The QuickLink components fasten a ROTIX system circumferentially around a
pipe or tube.
4.2.6.1 High Temperature Dovetail QuickLink
CES109
Similar to a standard ROTIX -
Short Link but with the addition
of a dovetail for mounting
optional accessories (Fig. 21).
4.2.6.2 High Temperature QuickLink Buckle
CES108
The buckle oers adjustment
of the chain system tension
and provides the connection
point of the chain assembly
(Fig. 22).
Fig. 21 - High temperature dovetail QuickLink
Fig. 22 - High temperature QuickLink buckle

PAGE 14 of 57
4.2.7. J400 Encoder Cable
UMA036-
The encoder cable connects
the ROTIX system to the user’s
instrument. (Fig. 23).
Various encoder cable styles are
available for various instruments.
NOTE: Inspect the cable and
connectors for damage
before use. When
damage is evident, the
cable must NOT be
used.
4.2.8. High Temperature Cable Management
CES089-
High temperature cable
management protects and
organizes cables, tubes and hoses
(Fig. 24).
4.2.9. Irrigation Kit
CMG007
The irrigation kit provides a variety
of hoses, fittings, connectors, and
splitters commonly used during
non-destructive inspection (Fig. 25).
Fig. 23 - J400 Encoder cable
Fig. 24 - High temperature cable management
Fig. 25 - Irrigation Kit

PAGE 15 of 57 Rev. CE0209 Rev 00
4.2.10. Tools
Several tools are included for various scanner and accessory adjustments.
4.2.11. Case
The system is provided with a rugged carrying case.
4.3. Tools
4.3.1. Included tools
The 3 mm hex driver (Fig. 26) is sucient for all typical operations and adjustments
of the ROTIX.
The 3/8 in wrench (Fig. 27) is used to remove and install pivot buttons on the
probe holders.
Fig. 26 - 3 mm hex driver Fig. 27 - 3/8 in wrench