Jireh Rotix User manual

ROTIX
Reduced Width Chain Scanner
CE0203 Rev 00

PAGE i of iv CE0203 Rev 00
SAFETY WARNINGS / PRECAUTIONS
CAUTION! The ROTIX is designed for a specic use. Using the
ROTIX outside of its intended use could cause damage to the product. Read
and understand this manual before using.
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF
THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
(see Disposal on page 42 for additional details).
WARNING! DO NOT DISASSEMBLE. No user-serviceable parts.
Disassembling any of the components in this product, beyond the
instructions in this user manual, could void the regulatory certications and/
or effect the safety of the product.

PAGE ii of iv
Chapter1 Identification 1
1.1. Product Information 1
1.2. Manufacturer 1
Chapter2 Product Specifications 2
2.1. Intended use 2
2.1.1. Operating Limits 2
2.1.2. Operating environment 2
2.2. Dimensions and Weight 2
2.3. Environmental Sealing 4
2.4. Performance Specifications 4
Chapter3 Definitions 5
3.1. Definition of symbols 5
3.2. Definitions of Terms 5
Chapter4 System Components 6
4.1. Base System Components 6
4.1.1. Reduced Width ROTIX Link 6
4.1.2. Frame Bar 6
4.1.3. Vertical Probe Holder 6
4.1.4. QuickLink Components 7
4.1.4.1 QuickLink 7
4.1.4.2 Dovetail QuickLink 7
4.1.4.3 QuickLink Buckle 7
4.1.4.4 QuickLink Mounting Bracket 8
4.1.5. Irrigation Kit 8
4.1.6. Tools 8
4.1.7. Case 8
4.2. Compatible Components 9
4.2.1. Frame Bar 9
TABLE OF CONTENTS

PAGE iii of iv CE0203 Rev 00
4.2.2. Encoder Adapter 9
4.2.3. Preamp Bracket 9
4.3. Tools 10
4.3.1. Included tools 10
4.3.2. Optional tools 10
Chapter5 Preparation For Use 11
5.1. Configurations 11
5.1.1. Single Probe Scanning 11
5.1.2. Two Probe Scanning 11
5.2. Reduced Width Link Setup And Adjustment 12
5.2.1. Attach a Frame Bar 12
5.2.2. Wheel Removal/Installation 13
5.2.3. QuickLink Tail 13
5.3. Connecting QuickLinks & Dovetail Links 14
5.3.1. Connecting QuickLinks 14
5.3.2. Disconnecting QuickLinks 14
5.3.3. Disconnecting the Dovetail QuickLink 15
5.4. Vertical Probe Holder 16
5.4.1. Probe Holder Setup 16
5.4.2. Probe Holder Vertical Adjustment 17
5.4.3. Probe Holder Transverse Adjustment 18
5.4.4. Probe Holder Longitudinal Adjustment 19
5.4.5. Probe Holder Left/Right Conversion 20
5.5. Pivot Buttons 22
5.6. Cable Management System 22
5.6.1. Cable Management Dovetail Mount 23
5.6.2. Cable Management Setup 23
5.6.3. Clamp Setup 24
5.7. Magnetic Wheel Kit 25
5.8. Preamp Bracket 26
5.8.1. Mounting Preamp Bracket 26
5.8.2. Attaching Preamp with Screws 26
5.8.3. Attaching Preamp with Velcro Straps 27
Chapter6 Operation 28
6.1. Setup of ROTIX on a Scanning Surface 28
Chapter7 Maintenance 32

PAGE iv of iv
Chapter8 Troubleshooting 33
8.1. Technical Support 33
Chapter9 Service and Repair 34
Chapter10 Spare Parts 35
10.1. Kit Components 35
10.1.1. Encoder Connector Type 36
10.2. Accessories 37
10.2.1. Cable Management 37
10.2.1.1 Cable Management Sleeving 37
10.2.2. Preamp Bracket 37
10.2.3. Magnetic Wheel Kit 38
10.3. Vertical Probe Holder Parts 39
10.4. Probe Holder Components 40
10.4.1. Arm Style 40
10.4.2. Yoke Style 40
10.4.3. Pivot Button Style 40
10.5. Variable Components 40
10.5.1. Frame Bars 40
10.6. Case 41
Chapter11 Disposal 42
Chapter12 Limited Warranty 43
Chapter13 Appendix 45
13.1. Reduced Width Chain Configuration Setup Chart 45

PAGE 1 of 45 CE0203 Rev 00
Chapter 1
IDENTIFICATION
1.1. Product Information
The manually operated ROTIX reduced width chain scanner provides encoded probe
positions of one or two probes while requiring a minimal footprint.
1.2. Manufacturer
Distributor:
Jireh Industries Ltd.
53158 Range Road 224
Ardrossan, Alberta, Canada
T8E 2K4
780.922.4534
jireh.com
Manufacturer:

PAGE 2 of 45
Chapter 2
PRODUCT SPECIFICATIONS
2.1. Intended use
The scanner’s primary purpose is to move an inspection tool over a cylindrical surface
for the inspection of pipes and vessels.
2.1.1. Operating Limits
Category Parameter Specification
Inspection Surface Minimum OD, external
circumferential pipe/tube range
10.2 cm (4 in)
Maximum OD, external
circumferential pipe/tube range
96.5 cm (38 in)
Scanner Radial Clearance 9 cm (3.5 in)
2.1.2. Operating environment
The ROTIX chain scanner is designed for use in an industrial environment that is
between -20° C (-4° F) and 50° C (122° F).
2.2. Dimensions and Weight
A
C
A
B
Fig. 1 - Single probe dimensions

PAGE 3 of 45 CE0203 Rev 00
A: Link width 10 cm (3.9 in)
B: Link depth 24.1 cm (9.5 in)
C: Link height 12 cm (4.7 in)
D: Link width 25 cm (9.8 in)
Link Weight* 0.64 kg (1.4 lb)
Encoder Cable Length** 5 m (16.4 ft)
* Link weight does not include cabling, frame bar or probe holder(s).
** Custom encoder lengths available.
A
C
D
B
Fig. 2 - Two probe dimensions

PAGE 4 of 45
2.3. Environmental Sealing
Watertight (submersible) (contact Jireh Industries Ltd. on page 1 for additional details).
2.4. Performance Specifications
Category Specification
X-Axis encoder resolution 16.3 counts/mm (414.5 counts/inch)

PAGE 5 of 45 CE0203 Rev 00
Chapter 3
DEFINITIONS
3.1. Definition of symbols
Instructions to ‘look here’ or to ‘see this part.’
Denotes movement. Instructing the user to carry out an
action in a specified direction.
Indicates alignment axis, can also indicate insertion or
movement of parts.
Alerts user that the view has changed to a reverse angle.
3.2. Definitions of Terms
Circumferential Direction of scan travel is around the circumference of the
pipe/tube (Fig. 3).
Fig. 3 - Circumferential scanning

PAGE 6 of 45
Chapter 4
SYSTEM COMPONENTS
4.1. Base System Components
4.1.1. Reduced Width ROTIX Link
CES104-
This link reduces the scanner
footprint requiring less insulation
or coating to be removed from the
pipe. Mount one or two probes
and track positional information
with the built-in encoder (Fig. 4).
4.1.2. Frame Bar
BG0038-
Frame bars provide a mount probe
holders, probe positioning systems
and other accessories.
Frame bars are available in a
variety of lengths (Fig. 5).
4.1.3. Vertical Probe Holder
PHA015-
The vertical probe holder is
designed to carry many dierent
types of probes and wedges.
Available with various types of
yokes, arms and pivot buttons.
The vertical probe holder features
dierent adjustment options for
each unique probe/wedge setup
(Fig. 6).
Fig. 4 - Reduced width ROTIX link
Fig. 5 - Frame bar
Fig. 6 - Vertical probe holder

PAGE 7 of 45 CE0203 Rev 00
4.1.4. QuickLink Components
The QuickLink components fasten a ROTIX system circumferentially around a
pipe or tube.
4.1.4.1 QuickLink
ESS004
QuickLinks connect to
assemble the required length
to mount the system on a pipe
(Fig. 7).
4.1.4.2 Dovetail QuickLink
ESS005
The Dovetail QuickLink
connects to QuickLinks,
providing a mounting point
for accessories such as cable
management (Fig. 8).
4.1.4.3 QuickLink Buckle
ESS014
The QuickLink Buckle enables
adjustment of the chain tension
and provides the connection
point of the QuickLinks
assembly (Fig. 9).
Fig. 7 - QuickLink
Fig. 8 - Dovetail QuickLink
Fig. 9 - QuickLink Buckle

PAGE 8 of 45
4.1.4.4 QuickLink Mounting Bracket
CES096
The QuickLink Mounting
Bracket attaches to a frame
bar and provides a connection
point for QuickLinks (Fig. 10).
4.1.5. Irrigation Kit
CMG007
The irrigation kit provides a variety
of hoses, fittings, connectors, and
splitters commonly used during
non-destructive inspection (Fig. 11).
4.1.6. Tools
Several tools are included for various scanner and accessory adjustments. (see
Tools on page 8)
4.1.7. Case
The system is provided with a rugged carrying case.
Fig. 10 - QuickLink Mounting Bracket
Fig. 11 - Irrigation kit

PAGE 9 of 45 CE0203 Rev 00
4.2. Compatible Components
4.2.1. Frame Bar
BG0038-
Frame bars are used to mount
probe holders, probe positioning
systems and other accessories.
Frame bars are available in a
variety of lengths (Fig. 12).
4.2.2. Encoder Adapter
UMA010-
Adapt a scanner’s existing encoder
connector to a dierent encoder
style (Fig. 13).
4.2.3. Preamp Bracket
CES029-
A bracket that mounts to a scanner
to hold various preamps (Fig. 14).
Fig. 12 - Frame bar
Fig. 13 - Encoder adapter
Fig. 14 - Preamp bracket

PAGE 10 of 45
4.3. Tools
4.3.1. Included tools
The 3 mm hex driver (Fig. 15) is sucient for all typical operations and adjustments
of the ROTIX. The 3/8 in wrench (Fig. 16) removes and installs pivot buttons on the
probe holders.
4.3.2. Optional tools
Some specialized adjustments require tools that are not included in this kit.
Fig. 15 - 3 mm hex driver Fig. 16 - 3/8 in wrench
Fig. 17 - 1.5 mm hex
wrench

PAGE 11 of 45 CE0203 Rev 00
Chapter 5
PREPARATION FOR USE
5.1. Configurations
5.1.1. Single Probe Scanning
5.1.2. Two Probe Scanning
Fig. 18 - Single probe scanning
Fig. 19 - Two probe scanning

PAGE 12 of 45
5.2. Reduced Width Link Setup And Adjustment
5.2.1. Attach a Frame Bar
To attach a frame bar to the reduced width link, follow these steps:
1. Loosen the black wing knobs
counterclockwise (Fig. 20).
2. Align the dovetail groove of the
frame bar with the dovetail nuts of
the link. Slide the frame bar onto
the link (Fig. 21).
Fig. 20 - Loosen wing knobs and attach a frame bar
Fig. 21 - Tighten wing knobs

PAGE 13 of 45 CE0203 Rev 00
3. Position the frame bar where
required and tighten the
black wing knobs (Fig. 22).
5.2.2. Wheel Removal/Installation
By hand, tightly grip the wheel to
be removed. Using the supplied
3 mm hex driver (Fig. 15), loosen
the wheel from the axle (Fig. 23).
Reverse these steps to install
wheels on the link.
5.2.3. QuickLink Tail
Located at both ends of the
reduced width link. A QuickLink
Tail provides a connection point
for QuickLinks (Fig. 24).
Use the supplied 3 mm hex
driver to install or remove the tail.
Fig. 22 - Tighten wing knobs
Fig. 23 - Tighten wing knobs
Fig. 24 - QuickLink Tail

PAGE 14 of 45
5.3. Connecting QuickLinks & Dovetail Links
5.3.1. Connecting QuickLinks
To connect QuickLinks, see the following steps:
1. Lift the hook of the QuickLink over the axle of the QuickLink that is to be
connected (Fig. 25).
2. Pull the QuickLink until you hear a click that ensures the latch has been set
(Fig. 26).
5.3.2. Disconnecting QuickLinks
To disconnect QuickLinks, see the following steps:
1. Press the button on the top of the QuickLink (Fig. 27).
2. While pressing the button, slide the QuickLink forward and up, clearing the
hook of the QuickLink from the 2nd QuickLink’s axle (Fig. 28).
Fig. 25 - Lift the hook over the axle of the QuickLink Fig. 26 - Pull the link backwards to secure catch
Fig. 27 - Press button Fig. 28 - Slide QuickLink forward and lift

PAGE 15 of 45 CE0203 Rev 00
5.3.3. Disconnecting the Dovetail QuickLink
To disconnect Dovetail QuickLinks, see the following steps:
1. Press the button on the side of the Dovetail QuickLink (Fig. 29).
2. While pressing the red button, slide the Dovetail QuickLink forward and up,
clearing the hook of the Dovetail QuickLink from the 2nd QuickLink’s axle
(Fig. 30).
Fig. 29 - Press red button Fig. 30 - Slide Dovetail QuickLink forward and lift