Jireh Rotix User manual

ROTIX
Reduced Width Chain Scanner
CE0203 Rev 00

PAGE i of iv CE0203 Rev 00
SAFETY WARNINGS / PRECAUTIONS
CAUTION! The ROTIX is designed for a specic use. Using the
ROTIX outside of its intended use could cause damage to the product. Read
and understand this manual before using.
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF
THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
(see Disposal on page 42 for additional details).
WARNING! DO NOT DISASSEMBLE. No user-serviceable parts.
Disassembling any of the components in this product, beyond the
instructions in this user manual, could void the regulatory certications and/
or effect the safety of the product.

PAGE ii of iv
Chapter1 Identification 1
1.1. Product Information 1
1.2. Manufacturer 1
Chapter2 Product Specifications 2
2.1. Intended use 2
2.1.1. Operating Limits 2
2.1.2. Operating environment 2
2.2. Dimensions and Weight 2
2.3. Environmental Sealing 4
2.4. Performance Specifications 4
Chapter3 Definitions 5
3.1. Definition of symbols 5
3.2. Definitions of Terms 5
Chapter4 System Components 6
4.1. Base System Components 6
4.1.1. Reduced Width ROTIX Link 6
4.1.2. Frame Bar 6
4.1.3. Vertical Probe Holder 6
4.1.4. QuickLink Components 7
4.1.4.1 QuickLink 7
4.1.4.2 Dovetail QuickLink 7
4.1.4.3 QuickLink Buckle 7
4.1.4.4 QuickLink Mounting Bracket 8
4.1.5. Irrigation Kit 8
4.1.6. Tools 8
4.1.7. Case 8
4.2. Compatible Components 9
4.2.1. Frame Bar 9
TABLE OF CONTENTS

PAGE iii of iv CE0203 Rev 00
4.2.2. Encoder Adapter 9
4.2.3. Preamp Bracket 9
4.3. Tools 10
4.3.1. Included tools 10
4.3.2. Optional tools 10
Chapter5 Preparation For Use 11
5.1. Configurations 11
5.1.1. Single Probe Scanning 11
5.1.2. Two Probe Scanning 11
5.2. Reduced Width Link Setup And Adjustment 12
5.2.1. Attach a Frame Bar 12
5.2.2. Wheel Removal/Installation 13
5.2.3. QuickLink Tail 13
5.3. Connecting QuickLinks & Dovetail Links 14
5.3.1. Connecting QuickLinks 14
5.3.2. Disconnecting QuickLinks 14
5.3.3. Disconnecting the Dovetail QuickLink 15
5.4. Vertical Probe Holder 16
5.4.1. Probe Holder Setup 16
5.4.2. Probe Holder Vertical Adjustment 17
5.4.3. Probe Holder Transverse Adjustment 18
5.4.4. Probe Holder Longitudinal Adjustment 19
5.4.5. Probe Holder Left/Right Conversion 20
5.5. Pivot Buttons 22
5.6. Cable Management System 22
5.6.1. Cable Management Dovetail Mount 23
5.6.2. Cable Management Setup 23
5.6.3. Clamp Setup 24
5.7. Magnetic Wheel Kit 25
5.8. Preamp Bracket 26
5.8.1. Mounting Preamp Bracket 26
5.8.2. Attaching Preamp with Screws 26
5.8.3. Attaching Preamp with Velcro Straps 27
Chapter6 Operation 28
6.1. Setup of ROTIX on a Scanning Surface 28
Chapter7 Maintenance 32

PAGE iv of iv
Chapter8 Troubleshooting 33
8.1. Technical Support 33
Chapter9 Service and Repair 34
Chapter10 Spare Parts 35
10.1. Kit Components 35
10.1.1. Encoder Connector Type 36
10.2. Accessories 37
10.2.1. Cable Management 37
10.2.1.1 Cable Management Sleeving 37
10.2.2. Preamp Bracket 37
10.2.3. Magnetic Wheel Kit 38
10.3. Vertical Probe Holder Parts 39
10.4. Probe Holder Components 40
10.4.1. Arm Style 40
10.4.2. Yoke Style 40
10.4.3. Pivot Button Style 40
10.5. Variable Components 40
10.5.1. Frame Bars 40
10.6. Case 41
Chapter11 Disposal 42
Chapter12 Limited Warranty 43
Chapter13 Appendix 45
13.1. Reduced Width Chain Configuration Setup Chart 45

PAGE 1 of 45 CE0203 Rev 00
Chapter 1
IDENTIFICATION
1.1. Product Information
The manually operated ROTIX reduced width chain scanner provides encoded probe
positions of one or two probes while requiring a minimal footprint.
1.2. Manufacturer
Distributor:
Jireh Industries Ltd.
53158 Range Road 224
Ardrossan, Alberta, Canada
T8E 2K4
780.922.4534
jireh.com
Manufacturer:

PAGE 2 of 45
Chapter 2
PRODUCT SPECIFICATIONS
2.1. Intended use
The scanner’s primary purpose is to move an inspection tool over a cylindrical surface
for the inspection of pipes and vessels.
2.1.1. Operating Limits
Category Parameter Specification
Inspection Surface Minimum OD, external
circumferential pipe/tube range
10.2 cm (4 in)
Maximum OD, external
circumferential pipe/tube range
96.5 cm (38 in)
Scanner Radial Clearance 9 cm (3.5 in)
2.1.2. Operating environment
The ROTIX chain scanner is designed for use in an industrial environment that is
between -20° C (-4° F) and 50° C (122° F).
2.2. Dimensions and Weight
A
C
A
B
Fig. 1 - Single probe dimensions

PAGE 3 of 45 CE0203 Rev 00
A: Link width 10 cm (3.9 in)
B: Link depth 24.1 cm (9.5 in)
C: Link height 12 cm (4.7 in)
D: Link width 25 cm (9.8 in)
Link Weight* 0.64 kg (1.4 lb)
Encoder Cable Length** 5 m (16.4 ft)
* Link weight does not include cabling, frame bar or probe holder(s).
** Custom encoder lengths available.
A
C
D
B
Fig. 2 - Two probe dimensions

PAGE 4 of 45
2.3. Environmental Sealing
Watertight (submersible) (contact Jireh Industries Ltd. on page 1 for additional details).
2.4. Performance Specifications
Category Specification
X-Axis encoder resolution 16.3 counts/mm (414.5 counts/inch)

PAGE 5 of 45 CE0203 Rev 00
Chapter 3
DEFINITIONS
3.1. Definition of symbols
Instructions to ‘look here’ or to ‘see this part.’
Denotes movement. Instructing the user to carry out an
action in a specified direction.
Indicates alignment axis, can also indicate insertion or
movement of parts.
Alerts user that the view has changed to a reverse angle.
3.2. Definitions of Terms
Circumferential Direction of scan travel is around the circumference of the
pipe/tube (Fig. 3).
Fig. 3 - Circumferential scanning