Jireh NAVIC User manual

Automated Steerable Scanner
CX0098 Rev 07.5

PAGE i of viii CX0098 Rev 07.5
SAFETY WARNINGS / PRECAUTIONS
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE NAVIC SYSTEM AND MUST BE RETAINED FOR THE
LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
DANGER! The NAVIC is designed for a specic use. Using the
NAVIC outside of its intended use is dangerous. Failure to comply with
the warnings, instructions, and specications in this manual could result
in SEVERE INJURY or DEATH. Read and understand this manual before
using.
DANGER! FALLING OBJECT HAZARD. The area below a
crawler must be kept clear at all times. A clearly marked NO ENTRY
ZONE must be cordoned off directly below the area of crawler operation.
(see No Entry Fall Zone on page 9 for additional details)
DANGER! Do NOT operate or place crawler on a surface higher
than 2 m (6 ft) without a proper tether held taut at all times.
(see Tether Requirements and Attachment on page 10 for additional details)
DANGER! ELECTRICAL CORDS CAN BE HAZARDOUS. Misuse
can result in FIRE or DEATH by ELECTRICAL SHOCK. Inspect
thoroughly before each use. Do NOT use if damaged. Do NOT use when
wet. Keep away from water. Do NOT drive, drag or place objects over
cord.
WARNING! Do NOT operate scanner in an explosive environment.
Do NOT operate scanner in the presence of volatile substances.

PAGE ii of viii
WARNING! LIFTING HAZARD. The NAVIC case can be heavy.
Single person lift could cause injury. Two person lift recommended.
WARNING! LASER RADIATION. Do not view directly with
optical instruments. Class 1M laser product.
WARNING! MAGNETIC MATERIAL. The wheels of the crawler
produce an extremely strong magnetic eld which may cause failure or
permanent damage to items such as watches, memory devices, CRT
monitors, medical devices or other electronics.
Tools, magnets and metal objects can cut, pinch or entrap hands and
ngers. HANDLE WITH CARE.
People with pacemakers or ICD’s must stay at least 25 cm (10 in) away.
The magnetic base of the raster arm cable tray contains magnetic
material. People with pacemakers or ICD’s must stay at least 10 cm (4 in)
away.
WARNING! MAGNETIC MATERIAL. The installation/removal
mat (Fig. 28 on page 14) contains magnetic material. People with
pacemakers or ICD’s must stay at least 10 cm (4 in) away.
CAUTION! Pinch points exist with this product. Keep ngers and
hands clear of pinch points.
CAUTION! DO NOT operate the NAVIC crawler on an inspection
surface which is electrically connected to a component that is being welded.

PAGE iii of viii CX0098 Rev 07.5
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
(see Disposal on page 111 for additional details).
CAUTION! Do not disconnect under load. Shut off power before
connection or disconnecting. Permanent damage to electronics could occur.
Emergency Stop. This symbol indicates emergency stop button.

PAGE iv of viii
Chapter
1
Introduction 2
1.1. Product information 2
1.1.1. Intended use 2
1.1.2. Unintended Use 3
1.2. Regulations 4
1.2.1. FCC 4
1.2.2. Industry Canada 4
1.3. Intended User 4
1.4. Dimensions and Weight 5
1.5. Scanner Operation Specifications 5
1.6. Performance specifications 6
1.7. Maintenance 6
1.8. Power Requirements 6
1.9. Operating Environment 7
1.10. Definition of symbols 7
1.11. Included Tools 8
1.11.1. Optional tools 8
Chapter
2
Preparation for Use 9
2.1. Transportation 9
2.2. No Entry Fall Zone 9
2.3. Tether Requirements and Attachment 10
2.3.1. Lifting Sling Setup 11
2.3.2. Lifting Sling Low Profile Setup 13
2.4. Preparation of Inspection Surface 13
2.5. Scanner Component Identification 14
Chapter
3
Configurations 16
3.1. Single Drive Module with Frame Bar 16
3.2. Dual Drive Module with Probe Holder Frame 18
3.3. Dual Drive Module with Raster Arm Module 20
Chapter
4
Operation 22
4.1. System Startup 22
4.2. Placement of Crawler on Inspection Surface 24
TABLE OF CONTENTS

PAGE v of viii CX0098 Rev 07.5
4.3. Operation 26
4.3.1. Controller Layout 26
4.3.1.1 Touchscreen 27
4.3.1.2 Click Wheel 27
4.3.1.3 Joysticks 27
4.3.2. Main Mode Selection Screen 27
4.3.3. Jog Mode 28
4.3.4. Latched Jog Mode 30
4.3.5. Two Axis Scan Mode 30
4.3.5.1 Two Axis Scan Setup Screen 31
4.3.5.2 Scan Speeds Screen 32
4.3.5.3 Two Axis Scan Screen 33
4.3.6. System Utilities Screen 35
4.3.6.1 User Settings Screen 35
4.3.6.2 Diagnostics Screens 37
4.3.6.2.1. Detected Modules 37
4.3.6.2.2. System 1 38
4.3.6.2.3. System 2 38
4.3.6.2.4. System 3 39
4.3.6.2.5. LeftDrv, Right Drv, Raster 39
4.3.6.3 Touch Calibration Screen 40
4.3.6.4 Joystick Calibration Screen 41
4.3.6.5 Draw 42
Chapter
5
System Components 43
5.1. Controller 43
5.2. Right Drive Module 44
5.2.1. Swivel Mount 44
5.2.2. Umbilical 45
5.2.3. Encoder 46
5.2.4. Handle 47
5.3. Left Drive Module 48
5.3.1. Swivel Mount 48
5.3.2. Encoder 49
5.3.3. Handle 49
5.3.4. Connecting/Disconnecting Left and Right Modules 50
5.4. Raster Arm Module 51
5.4.1. Mounting a Raster Arm 52
5.4.2. Attaching a Cable Tray 53
5.4.3. Using the Cable Tray 54
5.4.4. Raster Arm Cable Setup 56
5.4.5. Mounting Probe Holders 57
5.5. Probe Holder Attachments 58

PAGE vi of viii
5.5.1. HydroFORM™ Probe Holder 58
5.5.2. Heavy Duty Vertical Probe Holder 58
5.5.2.1 Probe Holder Setup 59
5.5.2.2 Probe Holder Vertical Adjustment 60
5.5.2.3 Probe Holder Left/Right Conversion 61
5.5.2.4 Probe Holder 90° Adjustment 62
5.5.3. Corrosion Thickness Probe Holder 63
5.5.4. Two Probe Raster Arm 64
5.5.5. Pivoting the Raster Arm 65
5.5.6. Pivot Nose 65
5.5.7. Raster Arm Cable 66
5.6. Battery Powered Optical Guide 67
5.7. Power Supply 68
5.8. Power Supply Cable 69
5.9. Umbilical 70
5.10. Controller Cable 73
5.11. Encoder Cable 73
5.12. Vertical Probe Holder 74
5.12.1. Probe Holder Setup 74
5.12.2. Probe Holder Vertical Adjustment 75
5.12.3. Probe Holder Transverse Adjustment 76
5.12.4. Probe Holder Longitudinal Adjustment 77
5.12.5. Probe Holder Left/Right Conversion 78
5.13. Slip Joint Probe Holder 80
5.13.1. Probe Holder Setup 80
5.13.2. Probe Holder Adjustment 82
5.13.3. Probe Holder Force Adjustment 82
5.13.4. Slip Joint Probe Holder Left/Right Conversion 84
5.14. Low Profile Probe Holder Frame 86
5.14.1. Low Profile Probe Holder Frame Setup 86
5.15. Probe Holder Frame 89
5.15.1. Probe Holder Frame Setup 89
5.16. Pivoting Probe Holder Frame 92
5.16.1. Mounting a Pivoting Probe Holder Frame 93
5.16.2. Pivoting Probe Holder Frame Setup 94
5.16.2.1 Longitudinal Scanning 94
5.16.2.2 Circumferential Scanning 95
5.16.2.3 Flange Scanning 95
5.16.3. Optical Guide Pivot Mount 98
5.17. Cable Management 99
5.17.1. Mounting a Zipper Tube 99

PAGE vii of viii CX0098 Rev 07.5
5.17.2. Zipper Tube Setup 99
5.17.3. Clamp Setup 100
5.18. Backpack 101
5.19. Preamp Bracket 102
Chapter
6
Maintenance 103
6.1. Safety Precautions Before Maintenance 103
6.2. Maintenance Schedule 103
Chapter
7
Troubleshooting 105
7.1. Startup Issues 105
7.1.1. Joystick Off Center 105
7.1.2. Checking Network 105
7.2. Startup Override 106
7.2.1. Scan Devices 107
7.2.2. Reset Parameters 108
7.2.3. System Parameters 108
7.3. Additional Issues 109
7.4. Retrieval of a Stranded Crawler 110
Chapter
8
Service and Repair 111
8.1. Technical Support 111
8.2. Disposal 111
Chapter
9
Spare Parts 112
9.1. Crawler 112
9.2. Kit Components 113
9.3. Raster Arm Module 114
9.3.1. Mounting Rail 114
9.3.2. Base Raster Arm 115
9.3.3. Cable Tray 115
9.3.3.1 Cable Tray Parts 116
9.3.3.2 Cable carrier 116
9.4. Corrosion Thickness Probe Holder 117
9.5. HydroFORM™ Probe Holder 118
9.6. Probe Holder Frame 119
9.7. Low Profile Probe Holder Frame 120
9.8. Pivoting Probe Holder Frame 121
9.9. Slip Joint Probe Holder Parts 122

PAGE viii of viii
9.10. Vertical Probe Holder Parts 123
9.11. Heavy Duty Vertical Probe Holder 124
9.12. Probe Holder Components 125
9.12.1. Arm Style 125
9.12.2. Yoke Style 125
9.12.3. Heavy Duty Yoke Style 125
9.12.4. Pivot Button Style 125
9.13. Variable Components 126
9.13.1. Frame Bar 126
9.13.2. Cable Management 126
9.13.2.1 Cable Management Sleeving 126
9.14. Encoder Connector Type 127
9.15. Accessories 127
9.15.1. Battery Powered Optical Guide 127
9.15.2. Preamp Bracket 128
9.15.3. NAVIC Backpack 128
Chapter
10
Limited Warranty 129

PAGE 1 of 131 CX0098 Rev 07.5