Jireh STIX User manual

STIX
Magnetic Long Seam Scanner
BG0104 Rev 03.3

PAGE i of iv BG0104 Rev 03.3
SAFETY WARNINGS \ PRECAUTIONS
DANGER! The STIX is designed for a specic use. Using the STIX
outside of its intended use could cause damage to the product. Read and
understand this manual before using.
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE STIX AND MUST BE RETAINED FOR THE LIFE OF
THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
WARNING! MAGNETIC MATERIAL. The wheels of this device
produce a magnetic eld which may cause failure or permanent damage to
items such as watches, memory devices, CRT monitors, medical devices or
other electronics.
People with pacemakers or ICD’s must stay at least 25 cm (10 in) away at all
times.
WARNING! Do NOT operate scanner in an explosive environment.
Do NOT operate scanner in the presence of volatile substances.
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
(see also“Disposal”on page 45).

PAGE ii of iv
TABLE OF CONTENTS
Chapter1 Identification 1
1.1. Product Brand 1
1.1.1. Manufacturer 1
Chapter2 Product Specifications 2
2.1. Intended Use 2
2.1.1. Operating Limits 2
2.1.2. Operating environment 2
2.2. Dimensions and Weight 2
2.3. Environmental Sealing 2
2.4. Performance Specifications 2
Chapter3 Definitions 3
3.1. Definitions of Symbols 3
3.2. Definition of Terms 3
Chapter4 System Components 4
4.1. Component Identification 4
4.2. Tools 5
4.3. Dual Pivot Frame Bar 6
4.4. Wheel Block with Handle 7
4.4.1. Wheel Block with Handle Orientation 7
4.4.2. Wheel Block with Handle Mounting 9
4.4.3. Wheel Block with Handle Positioning 9
4.4.4. Wheel Block with Handle Cable Management 10
4.4.5. Wheel Installation 11
4.4.6. Brakes 12
4.4.7. Ratchet Lever 12
4.5. Spring-Loaded Encoder 13
4.5.1. Longitudinal Setup 13
4.5.2. Circumferential Setup 13
4.6. Vertical Probe Holder 14
4.6.1. Probe Holder Setup 14
4.6.2. Probe Holder Vertical Adjustment 15

PAGE iii of iv BG0104 Rev 03.3
4.6.3. Probe Holder Transverse Adjustment 16
4.6.4. Probe Holder Longitudinal Adjustment 17
4.6.5. Probe Holder Left/Right Conversion 18
4.7. Pivot Buttons 20
4.8. Cable Management 20
4.8.1. Cable Management Dovetail Mount 21
4.8.2. Cable Management Setup 21
4.8.3. Clamp Setup 22
4.9. Battery Powered Optical Guide 23
4.10. Pre-Amp Bracket 25
Chapter5 Preparation For Use 26
5.1. Configurations 26
5.1.1. Circumferential, Two Probe Phased Array 26
5.1.2. Circumferential, Four Probe 27
5.1.3. Longitudinal, Two Probe Phased Array 28
5.1.4. Longitudinal, Four Probe 29
Chapter6 Operation 30
6.1. Setup of a STIX on a Circumferential Scan Surface 30
6.2. Setup of a STIX on a Longitudinal Scan Surface 32
6.3. Additional Set-up Information 35
6.3.1. Longitudinal probe holder adjustment 35
6.3.2. Dual pivot frame bar height adjustment 36
Chapter7 Maintenance 37
Chapter8 Troubleshooting 38
8.1. Technical Support 38
Chapter9 Spare Parts 39
9.1. Scanner 39
9.2. Kit Components 40
9.2.1. Encoder Connector Type 41
9.3. Accessories 41
9.3.1. Pre-Amp Bracket 41
9.3.2. Cable Management 41
9.3.3. Cable Management Length 42
9.3.4. Battery Powered Optical Guide 42

PAGE iv of iv
9.4. Vertical Probe Holder 43
9.5. Probe Holder Components 44
9.5.1. Arm Style 44
9.5.2. Yoke Style 44
9.5.3. Pivot Button Style 44
Chapter10 Disposal 45
Chapter11 Limited Warranty 46

PAGE 1 of 47 BG0104 Rev 03.3
Chapter 1
IDENTIFICATION
1.1. Product Brand
This user manual describes the proper safety precautions, setup and use of the STIX
manual magnetic scanner.
1.1.1. Manufacturer
Distributor:
Jireh Industries Ltd.
53158 Range Road 224
Ardrossan, Alberta, Canada
T8E 2K4
Phone: [phone]
jireh.com
Manufacturer:

PAGE 2 of 47
Chapter 2
PRODUCT SPECIFICATIONS
2.1. Intended Use
The STIX long seam scanner is a longitudinal and circumferential manual magnetic
scanner.
2.1.1. Operating Limits
Minimum Maximum
Circumferential pipe range 25.4 cm (10 in) Flat
Longitudinal pipe range 15.24 cm (6 in) Flat
2.1.2. Operating environment
The STIX magnetic scanner is designed for use in an industrial environment that
is between -20° C (-4° F) and 50° C (122° F).
2.2. Dimensions and Weight
Encoder cable length (Standard kit) 5 m (16.4 ft)
Frame weight 1.9 kg (4.25 lb)
2.3. Environmental Sealing
Watertight (submersible), (contact Jireh Industries Ltd. on page 1 for details)
2.4. Performance Specifications
Scan encoder resolution 9.05 counts/mm (230.0 counts/inch)

PAGE 3 of 47 BG0104 Rev 03.3
Chapter 3
DEFINITIONS
3.1. Definitions of Symbols
Denotes movement. Instructing user to carry out action in
a specified direction.
Indicates alignment axis.
Indicates user ‘look here’ or ‘see this part’.
3.2. Definition of Terms
Circumferential Direction of scan travel is around the
circumference of the pipe/tube (Fig. 1).
Longitudinal Direction of scan travel is lengthwise of the
pipe/tube (Fig. 2).
Fig. 1 - Circumferential scanning Fig. 2 - Longitudinal scanning

PAGE 4 of 47
Chapter 4
SYSTEM COMPONENTS
4.1. Component Identification
The STIX system may utilize the following components:
Fig. 3 - Long seam Scanner
BGA018
Fig. 4 - Vertical Probe Holder
PHA015-
Fig. 5 - Spring-Loaded Encoder
BGS053-
Fig. 6 - Irrigation Kit
CMG007
Fig. 7 - STIX Case
BGA005
Fig. 8 - Battery Powered Optical Guide
CXS080
Fig. 9 - Cable Management, dovetail mount
CES044-
Fig. 10 - Pre-Amp Bracket
CES029-
Fig. 11 - Magnetic Wheel
BTS031
Fig. 12 - 3/8 Wrench
EA470
Fig. 13 - 3 mm Hex Driver
EA414

PAGE 5 of 47 BG0104 Rev 03.3
4.2. Tools
The 3 mm hex driver (Fig. 14) is sucient for all typical operations and adjustments of
the STIX.
The 3/8 in wrench (Fig. 15) is used to remove and install buttons on the probe holders.
Fig. 14 - 3 mm hex driver Fig. 15 - 3/8 in wrench

PAGE 6 of 47
4.3. Dual Pivot Frame Bar
The dual pivot frame bar provides mounting positions for probe holders as well as
ratchet levers which lock the dual pivot frame bar in place.
To pivot the frame bar, follow these steps:
1. Rotate the dual pivot frame bar ratchet levers (Fig. 16) to allow movement of the
dual pivot frame (see “Ratchet Lever” on page 12).
2. The dual pivot frame will pivot both sides of the frame bar simultaneously (Fig. 17-1).
Position the dual pivot frame at the angle required.
Fig. 16 - Loosen dual pivot frame bar ratchet levers
1
1
2
2
Fig. 17 - Pivot the dual frame bars to required position, lock ratchet levers

PAGE 7 of 47 BG0104 Rev 03.3
3. Tighten the dual pivot frame bar ratchet levers to lock the frame bars at the
required angle (Fig. 17-2).
4. Measurement increments (Fig. 18) on the frame bar are used to align the wheel
block with handles (see “Wheel Block with Handle Positioning” on page 9).
4.4. Wheel Block with Handle
The wheel block with handle oers stability, braking and
mounting points for both cable management and the
spring-loaded encoder.
4.4.1. Wheel Block with Handle Orientation
Orientation and positioning of the wheel blocks with
handles on the dual pivot frame bar, is determined by
the diameter of the scan surface.
Fig. 18 - Measurement increments located at the ends of dual pivot frame bar
Fig. 19 - Wheel block with handle
Fig. 20 - Wheel block with handle, wheels facing outward, handle flush with frame bar

PAGE 8 of 47
The following indicates the STIX configuration for various scan diameters.
Scan Type Diameter Wheel & Handle Position
Circumferential 25.4 cm - flat (10 in - flat) Wheels face outward, Handle flush
with frame bar end (Fig. 20)
(see also “Wheel Block with Handle
Mounting” on page 9)
Longitudinal 15.24 - 30.48 cm (6 -12 in) Wheels inward, (Fig. 21) handle lined
up with inner most measurement
increment (see also “Wheel Block with
Handle Positioning” on page 9)
Longitudinal 30.48 cm - flat (12 in - flat) Wheels outward, handle flush with
frame bar end (Fig. 22)
Fig. 21 - Wheel block with handle, wheels facing inward, positioned to innermost measurement increment
Fig. 22 - Wheel block with handle, wheels facing outward, handle flush with frame bar

PAGE 9 of 47 BG0104 Rev 03.3
4.4.2. Wheel Block with Handle Mounting
To mount a wheel block with handle, follow these steps:
1. Loosen the wheel block with
handle wing knob (Fig. 23)
2. Slide the wheel block with handle
onto the dovetail of the dual pivot
frame bar (Fig. 24).
3. Tighten the wheel block with
handle wing knob (Fig. 25).
4.4.3. Wheel Block with Handle Positioning
Adjustment of the wheel block with
handle position on the dual pivot
frame bar will be necessary on smaller
diameter circumferential scan surfaces.
TIP: Positioning of wheel block with
handle is only required when the
longitudinal scan diameter is less
than 30.5 cm (12 in).
1. Release the dual pivot frame bar
ratchet levers (Fig. 16).
Fig. 23 - Loosen wing knob Fig. 24 - Attach to a frame bar
Fig. 25 - Tighten wing knob
Fig. 26 - Simple wheel block positioning

PAGE 10 of 47
2. Allow the sides of the frame bar to
lower 90° (Fig. 26).
3. Loosen the wheel block with handle
wing knob (Fig. 23).
4. Position the wheel block with handle
to the appropriate location (Fig. 27) on
the dual pivot frame bar.
5. Repeat the previous steps with the
opposite wheel block with handle. Be
certain the positioning of each wheel
block with handle match.
4.4.4. Wheel Block with Handle Cable Management
Four mounting points for cable management are located on the wheel block
with handle (see “Cable Management” on page 20).
Fig. 27 - Simple wheel block positioning
Fig. 28 - Wheel block set to innermost increment Fig. 29 - Wheel block flush we end of frame bar

PAGE 11 of 47 BG0104 Rev 03.3
4.4.5. Wheel Installation
1. Ensure the brake of the wheel
block with handle is NOT
activated (see “Brakes” on page
12).
2. Locate and position the
threaded side of the magnetic
wheel away from the scanner.
3. Screw the magnetic wheel
along the entire length of the
axle.
4. Tightly grip the magnetic
wheel by hand and using the
supplied 3 mm hex driver (Fig.
14), tighten the magnetic wheel
to the axle (Fig. 30).
5. Perform the preceding step
on the remaining three wheel
mounts of the scanner.
6. Locate the threaded side of
the magnetic wheel, orient
the threaded side towards
the scanner. Overcome the
magnetic resistance to screw
the additional wheel to the
axle of the wheel block with handle (Fig. 31).
7. Tightly grip the magnetic wheel by hand and using the 3 mm hex driver,
tighten the magnetic wheel to the axle. Repeat these steps to install
magnetic wheels to remaining three wheel mounts.
TIP: To remove magnetic wheels, reverse these preceding steps.
NOTE: Magnetic wheels may lose their magnetic properties if
heated above 175° F (80° C).
Fig. 30 - Wheel installation
WARNING! MAGNETIC MATERIAL. The
magnetic wheels produce a magnetic eld which may
cause failure or permanent damage to items such as
watches, memory devices, CRT monitors, medical
devices or other electronics. People with pacemakers
or ICD’s must stay at least 25 cm (10 in) away.
Fig. 31 - Additional wheel installation

PAGE 12 of 47
4.4.6. Brakes
Brakes for the system are located on each
wheel block with handle.
Rotate the lever clock-wise to engage
the brakes. Rotate counter clock-wise to
release the brakes.
Adjustment of the ratchet lever is possible
(see “Ratchet Lever” on page 12).
TIP: When the brake is engaged and the
scanner is moved, this may loosen
the wheels from the axle. Grip the
magnetic wheel tightly and re-tighten
to the axle with the 3 mm hex driver.
4.4.7. Ratchet Lever
The ratchet levers lock the brakes and dual pivot frame bar of the STIX system.
Occasionally, movement of the lever’s locking position is required. The lever
placement can be adjusted by following these steps:
1. Pull the ratchet lever away from the base of which it is connected (Fig. 33).
2. Continue to pull while rotating the lever in the appropriate direction (Fig. 34).
3. Release the lever and utilize the new tightening position (Fig. 35).
Fig. 32 - Brakes
Fig. 33 - Pull ratchet handle Fig. 34 - Rotate handle Fig. 35 - Tighten handle

PAGE 13 of 47 BG0104 Rev 03.3
4.5. Spring-Loaded Encoder
The spring-loaded encoder maintains contact with the scan surface.
4.5.1. Longitudinal Setup
To attach the encoder to the wheel block with handle during long seam
scanning, follow these steps:
1. Loosen the dovetail jaw and mount to the wheel block with handle (Fig. 36).
2. Tighten the encoder’s knob (Fig. 37).
3. Spring tension maintains constant encoder contact with the scan surface (Fig. 38).
4.5.2. Circumferential Setup
To attach the encoder to the frame bar during circumferential scanning, follow
these steps:
1. Loosen the encoder’s dovetail jaw and mount to the dual pivot frame bar (Fig. 39).
2. Tighten the encoder’s knob (Fig. 40).
3. Spring tension maintains constant encoder contact with the scan surface (Fig. 41).
Fig. 36 - Attach to wheel block Fig. 37 - Tighten knob Fig. 38 - Place on scan surface
Fig. 39 - Attach to frame bar Fig. 40 - Tighten knob Fig. 41 - Place on scan surface

PAGE 14 of 47
4.6. Vertical Probe Holder
ALatch
BProbe Holder Adjustment Knob
CVertical Adjustment Knob
DPivot Buttons
EProbe Holder Arms
FYo k e
GProbe Holder Arm Adjustment Knob
HTransverse Adjustment Screw
IFrame Bar
4.6.1. Probe Holder Setup
1. The probe holder adjustment knob allows the probe holder to be attached
to a frame bar, as well as horizontal positioning on a frame bar (Fig. 43).
2. The vertical adjustment knob allows the vertical probe holder height
adjustment (Fig. 44).
3. Position the pivot buttons where necessary. When a narrow scanning
footprint is required, use the pivot button holes closet to the yoke (Fig. 45).
TIP: Probe pivoting may be impeded when closer to the yoke.
D
E
H
F
G
B
C
I
A
Fig. 42 - Vertical probe holder
Fig. 43 - Adjust on frame bar Fig. 44 - Vertical adjustment Fig. 45 - Place buttons

PAGE 15 of 47 BG0104 Rev 03.3
4. To mount a UT wedge in the probe holder, follow these steps:
5. Position the wedge on the inner probe holder arm (Fig. 46).
TIP: The probe holder yoke can accommodate many dierent probe and wedge
sizes of varying widths. It is best to centre the wedge with the yoke’s pivot
axis. This can reduce wedge ‘rocking’ when scanning. Position the inner
probe holder arm accordingly (Fig. 46) using the supplied 3 mm hex driver
(Fig. 14).
6. Loosen the probe holder arm adjustment knob (Fig. 47) and slide the probe
holder arm along the yoke pinching the wedge in place.
7. Tighten the probe holder arm adjustment knob (Fig. 48).
4.6.2. Probe Holder Vertical Adjustment
To adjust the probe holder vertically, follow these steps:
Fig. 46 - Adjust inner arm Fig. 47 - Adjust outer arm Fig. 48 - Tighten arm knob
Fig. 49 - Latch probe holder Fig. 50 - Lower toward scan surface
approx.
6mm