Jireh STIX User manual

BG0088 Rev 03.4
Manual Magnetic TOFD Scanner

PAGE i of iv BG0088 Rev 03.4
SAFETY WARNINGS / PRECAUTIONS
DANGER! The STIX is designed for a specic use. Using the STIX
outside of its intended use could cause damage to the product. Read and
understand this manual before using.
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE STIX AND MUST BE RETAINED FOR THE LIFE OF THE
PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
WARNING! Do NOT operate scanner in an explosive environment.
Do NOT operate scanner in the presence of volatile substances.
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
(see “Disposal” on page 15)
Jireh Industries Ltd.
53158 Range Road 224
Ardrossan, Alberta, Canada
T8E 2K4
Phone: [phone]
Fax: [phone]
jireh-industries.com
DISTRIBUTOR: MANUFACTURER:
WARNING! Can be harmful to pacemaker and ICD wearers. Stay
at least 25 cm (10 in) away.

PAGE ii of iv
Chapter
1
Introduction 1
1.1. Product information 1
1.1.1. Intended use 1
1.1.2. Performance specifications 1
1.1.3. Operating environment 1
1.1.4. Environmental Sealing 1
1.2. Definition of symbols 1
1.3. Hardware 2
1.3.1. Included tools 2
1.3.2. Optional tools 2
1.3.3. Maintenance 2
Chapter
2
Configurations 3
2.1. Two Probe TOFD 3
2.2. Two Probe TOFD Cantilever 3
Chapter
3
Operation 4
3.1. STIX setup on a scan surface 4
Chapter
4
Component Overview 7
4.1. Handle 7
4.2. Wheel Block 8
4.2.1. Wheel Installation 8
4.2.2. Wheel Removal 8
4.2.3. Ratchet Lever 9
4.3. Frame Bar 9
4.4. Trailing Encoder 10
4.5. Pivot Buttons 10
4.6. Spring Loaded Probe Holder 11
4.6.1. Probe Holder Setup 11
4.7. Magnetic Wheel Kit 13
4.8. Pre-Amp Bracket 14
TABLE OF CONTENTS

PAGE iii of iv BG0088 Rev 03.4
Chapter
5
Service and Support 15
5.1. Troubleshooting 15
5.2. Technical Support 15
5.3. Disposal 15
Chapter
6
Spare Parts 16
6.1. Scanner 16
6.2. Kit Components 17
6.2.1. Encoder Connector Type 18
6.3. Accessories 18
6.3.1. Magnetic Wheel Kit 18
6.3.2. Pre-Amp Bracket 18
6.3.3. Cable Management 19
6.4. Probe Holders 20
6.4.1. Slip Joint Probe Holder Parts 20
6.4.2. Vertical Probe Holder Parts 21
6.5. Probe Holder Components 22
6.5.1. Spring Loaded Arm Style 22
6.5.2. Slip Joint and Vertical Probe Holder Arm Style 22
6.5.3. Slip Joint and Vertical Probe Holder Yoke Style 22
6.5.4. Swing Arm Style 22
6.5.5. Pivot Button Style 23
6.6. Variable Components 23
6.6.1. Frame Bars 23
Chapter
7
Limited Warranty 24

PAGE iv of iv

PAGE 1 of 25 BG0088 Rev 03.4
CHAPTER 1
INTRODUCTION
1.1. Product information
1.1.1. Intended use
The STIX is a manual magnetic scanner with trailing encoder and magnetic
wheels. It is designed to translate two TOFD probes around ferrous piping and
vessels.
1.1.2. Performance specications
Minimum Maximum
Pipe/Tube Range Outer Diameter 10.2 cm (4 in) Flat
Pipe/Tube Range Inner Diameter Flat 152.4 cm (60 in)
Umbilical Length (Standard Kit) 5 m (16.4 in)
X Axis Encoder Resolution 9.05 counts/mm (230.0 counts/inch)
1.1.3. Operating environment
The STIX is designed for use in industrial environments that are between
-20°C (-4°F) and 50°C (122°F).
1.1.4. Environmental Sealing
Dust tight, water tight (not submersible).
1.2. Denition of symbols
Instructions to ‘look here’ or to ‘see this part’
Denotes movement. Instructing user to carry out
action in a specied direction.
Indicates alignment axis, can also indicate
insertion or movement of parts.
Alerts user that view has changed to a reverse
angle.

PAGE 2 of 25
1.3. Hardware
1.3.1. Included tools
The 3 mm hex driver (Fig. 1) is sufcient for all typical operations and
adjustments of the STIX. The 3/8 in wrench (Fig. 2) is used to remove and
install buttons on the probe holders.
1.3.2. Optional tools
Some specialized adjustments require tools that are not included with this kit.
1.3.3. Maintenance
General cleaning of components is important to keep your system working
well. All components that have no wiring or cables are completely waterproof.
Components can be washed with warm water, dish soap and a medium bristle
brush.
Before using the scanner, ensure all connectors are free of water and
moisture.
NOTE: All components with wiring, cables or electrical connections are splash
proof. However, these components are NOT submersible.
NOTE: Never use strong solvents or abrasive materials to clean your scanner
components.
Fig. 1 - 3 mm hex driver Fig. 2 - 3/8 in wrench
Fig. 3 - 1.5 mm hex
wrench
Fig. 4 - 2 mm
hex wrench
Fig. 5 - 2.5 mm
hex wrench
Fig. 6 - 3 mm
hex wrench

PAGE 3 of 25 BG0088 Rev 03.4
CHAPTER 2
CONFIGURATIONS
2.1. Two Probe TOFD
2.2. Two Probe TOFD Cantilever
Fig. 7 - Two probe TOFD conguration
Fig. 8 - Two probe TOFD cantilever conguration

PAGE 4 of 25
CHAPTER 3
OPERATION
3.1. STIX setup on a scan surface
1. Mount TOFD wedges to the probe
holders (see Spring Loaded Probe
Holder on page 11).
TIP: Mounting the wedges to the
spring loaded probe holders
can be easier when the probe
holders are separate from the
STIX frame bar.
2. Assemble the appropriate conguration (Fig. 10). Attach the spring loaded
probe holders to the frame bar where appropriate.
3. Ensure the brakes are locked on the wheel blocks
(see Ratchet Lever on page 9).
Fig. 9 - Mount wedges to probe holders
Fig. 10 - Attach spring loaded probe holders to appropriate conguration

PAGE 5 of 25 BG0088 Rev 03.4
4. Route cables and hoses through the handle (Fig. 11).
5. Place the congured STIX on the scan surface (Fig. 12).
TIP: Use caution when placing equipment on the scan surface. The magnetized
wheels can cause the assembly to lurch towards the metal suddenly.
Fig. 11 - Use handle for cable management
Fig. 12 - Place on scan surface