Jireh NAVIC 2 User manual

NAVIC 2
Automated Steerable Scanner
CX0344 Rev 05.3

PAGE i of x CX0344 Rev 05.3
SAFETY WARNINGS / PRECAUTIONS
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE NAVIC SYSTEM AND MUST BE RETAINED FOR THE
LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.
WARNING! The NAVIC is designed for a specic use. Using the
NAVIC outside of its intended use is dangerous. Failure to comply with the
warnings, instructions, and specications in this manual could result in
SEVERE INJURY or DEATH. Read and understand this manual before
using.
WARNING! FALLING OBJECT HAZARD. The area below a
crawler must be kept clear at all times. A clearly marked NO ENTRY ZONE
must be cordoned off directly below the area of crawler operation.
(see“Preparation for Safe Use”on page 39 for additional details)
WARNING! Do NOT operate or place crawler on a surface higher
than 2 m (6 ft) without a proper tether held taut at all times.
(see“Tether Requirements and Attachment”on page 40 for additional details)
WARNING! ELECTRICAL CORDS CAN BE HAZARDOUS.
Misuse can result in FIRE or DEATH by ELECTRICAL SHOCK. Inspect
thoroughly before each use. Do NOT use if damaged. Do NOT use when
wet. Keep away from water. Do NOT drive, drag or place objects over cord.
WARNING! Do NOT operate scanner in an explosive environment.
Do NOT operate scanner in the presence of volatile substances.

PAGE ii of x
WARNING! LASER RADIATION. The battery powered optical
guide contains a Class 1M laser. Do not view directly with optical
instruments.
WARNING! MAGNETIC MATERIAL. The wheels of the crawler
produce an extremely strong magnetic eld which may cause failure or
permanent damage to items such as watches, memory devices, CRT
monitors, medical devices or other electronics.
Tools, magnets and metal objects can cut, pinch or entrap hands and
ngers. HANDLE WITH CARE.
People with pacemakers or ICD’s must stay at least 75 cm (30 in) away.
WARNING! MAGNETIC MATERIAL. When the carrying case
contains the crawler, a magnetic eld exists outside the case which may
cause failure or permanent damage to items such as watches, memory
devices, CRT monitors, medical devices or other electronics.
People with pacemakers or ICD’s must stay at least 10 cm (4 in) away from
the carrying case when it contains the crawler.
WARNING! MAGNETIC MATERIAL. The installation/removal mat
(see“Scanner Installation/Removal Mat Use”on page 130)contains magnetic
material.
People with pacemakers or ICD’s must stay at least 10 cm (4 in) away.
CAUTION! Pinch points exist with this product. Keep ngers and
hands clear of pinch points.
WARNING! If this product is to be used with any Child Products
listed in (Chaper 2.3), be sure to read and comply with the warnings,
instructions, and specications in the Child Product’s User Manual(s).

PAGE iii of x CX0344 Rev 05.3
CAUTION! DO NOT DISCONNECT UNDER LOAD. Shut off power
before connecting or disconnecting. Permanent damage to electronics could
occur.
CAUTION! Do NOT operate the NAVIC crawler on an inspection
surface which is electrically connected to a component that is being welded.
The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately.
(see“Disposal”on page 175 for additional details)
EMERGENCY STOP. This symbol indicates emergency stop button.

PAGE iv of x
Chapter1 Identification 2
1.1. Product Brand 2
1.2. Manufacturer 2
1.3. Compliance Declarations 2
1.3.1. ISED Emissions Compliance (Canada) 2
1.3.2. FCC Suppliers Declaration of Conformity (United States) 2
1.3.3. European Union CE Declarations 3
Chapter2 Product Specifications 4
2.1. Base NAVIC System 4
2.1.1. Intended Use 4
2.1.1.1 Operating Limits 5
2.1.1.2 Operating Environment 6
2.1.1.3 User 6
2.1.2. Unintended Use 6
2.1.3. Dimensions and Weight 7
2.1.4. Power Requirements 8
2.1.5. Environmental Sealing 8
2.1.6. Performance Specifications 9
2.1.7. Encoder Interface Specifications 9
2.2. Compatible Components 10
2.2.1. Low Profile Probe Holder Frame 10
2.2.1.1 Intended Use 10
2.2.1.2 Operating Limits 10
2.2.2. Vertical Probe Holder Frame 10
2.2.2.1 Intended Use 10
2.2.3. Pivoting Probe Holder Frame 11
2.2.3.1 Operating Limits 11
2.2.4. Frame Bar 11
2.2.4.1 Intended Use 11
2.2.5. Slip Joint Probe Holder 11
2.2.6. Vertical Probe Holder 12
2.2.7. Heavy Duty Vertical Probe Holder 12
2.2.8. Corrosion Thickness Probe Holder 12
2.2.9. HydroFORM Cart with Wheels 12
2.2.10. Preamp Bracket 13
2.2.10.1 Intended Use 13
2.2.10.2 Operating Limits 13
TABLE OF CONTENTS

PAGE v of x CX0344 Rev 05.3
2.2.11. NAVIC Backpack 13
2.2.11.1 Intended Use 13
2.2.11.2 Operating Limits 13
2.2.12. NAVIC Camera Mount 14
2.2.12.1 Intended Use 14
2.2.12.2 Operating Limits 14
2.2.13. Battery Powered Optical Guide 14
2.2.13.1 Intended Use 14
2.2.13.2 Operating Environment 14
2.2.13.3 Power Requirements 14
2.2.13.4 Environmental Sealing 14
2.2.14. Medium Temperature Add-On Kit 15
2.2.14.1 Intended Use 15
2.2.14.2 Operating Limits 15
2.2.15. Encoder Adapter 15
2.2.15.1 Intended Use 15
2.2.16. 3-Axis Nozzle Scanner Add-On Kit 15
2.3. Child Products 16
2.3.1. Motorized Couplant Pump 16
2.3.2. Motorized Raster Arm 16
2.3.3. Actuated Probe Lift 16
2.3.4. Optical Guide 16
2.3.5. Tracker 16
2.3.6. Preamp 17
Chapter3 Definitions 18
3.1. Definition of Symbols 18
3.2. Definitions of Terms 18
3.3. Safety Symbols 19
3.4. Safety Signal Words 19
Chapter4 System Components 20
4.1. Component Identification 20
4.1.1. Base System 20
4.1.2. Compatible Components 22
4.1.3. Child Products 23
4.2. Tools 24
4.2.1. Included Tools 24
4.2.2. Optional Tools 24
4.3. Base System Components 25
4.3.1. Crawler 25
4.3.1.1 Right Drive Module 25

PAGE vi of x
4.3.1.1.1 Encoder 25
4.3.1.2 Left Drive Module 26
4.3.2. Power Controller 27
4.3.2.1 Power Connection 28
4.3.3. Umbilical 29
4.3.3.1 Umbilical Connections 29
4.3.3.2 Emergency Stop Button 30
4.3.3.3 Encoder Signal Isolation 31
4.3.4. Handheld Controller 31
4.3.5. Auxiliary Cable 32
4.3.6. Encoder Cable 32
4.3.7. Installation/Removal Mat 32
4.3.8. Lifting Sling 33
4.3.9. Irrigation Kit 33
4.3.10. Cable Management 33
4.3.11. Cap (x2) 33
4.3.12. Tools 33
4.3.13. Cases 33
4.4. Compatible Components 34
4.4.1. Low Profile Probe Holder Frame 34
4.4.2. Vertical Probe Holder Frame 34
4.4.3. Pivoting Probe Holder Frame 34
4.4.4. Frame Bar 34
4.4.5. Slip Joint Probe Holder 34
4.4.6. Vertical Probe Holder 35
4.4.7. Heavy Duty Vertical Probe Holder 35
4.4.8. Corrosion Thickness Probe Holder 35
4.4.9. HydroFORM Cart 35
4.4.10. Preamp Bracket 35
4.4.11. NAVIC Backpack 36
4.4.12. NAVIC Camera Mount 36
4.4.13. Battery Powered Optical Guide 36
4.4.14. Automated Crawler Medium Temperature Add-On Kit 36
4.4.15. Encoder Adapter 36
4.4.16. 3-Axis Nozzle Scanner Add-On Kit 37
4.5. Child Products 37
4.5.1. Motorized Couplant Pump 37
4.5.2. Motorized Raster Arm 37
4.5.3. Actuated Probe Lift 37
4.5.4. Optical Guide 37
4.5.5. Tracker 38
4.5.6. Preamp 38

PAGE vii of x CX0344 Rev 05.3
Chapter5 Preparation for Use 39
5.1. Preparation for Transportation 39
5.2. Preparation for Safe Use 39
5.2.1. No Entry Fall Zone 39
5.2.2. Tether Requirements and Attachment 40
5.2.3. Lifting Sling Setup 41
5.2.4. Lifting Sling Low Profile Setup 43
5.3. Preparation of Inspection Surface 43
5.4. System Connectivity 44
5.5. Configurations 46
5.5.1. Single Drive Module with Frame Bar 46
5.5.2. Crawler with Actuated Probe Lift 48
5.5.3. Crawler with Multiple Probe Holders 50
5.5.3.1 Probe Holder Frame 50
5.5.3.2 Low Profile Probe Holder Frame 52
5.5.3.3 Pivoting Probe Holder Frame 54
5.5.3.4 Flange 56
5.5.4. 3-Axis Nozzle Scanning 58
5.6. Right Drive Module 60
5.6.1. Swivel Mount 60
5.6.2. Umbilical 61
5.6.3. Handle 63
5.6.4. Dovetail Accessory Mount 64
5.7. Left Drive Module 65
5.7.1. Swivel Mount 65
5.7.2. Umbilical Connection 66
5.7.3. Handle 66
5.7.4. Dove-tail Accessory Mount 66
5.7.5. Connecting/Disconnecting Left and Right Modules 67
5.7.6. Probe Holders 69
5.7.7. Vertical Probe Holder 69
5.7.7.1 Probe Holder Setup 69
5.7.7.2 Probe Holder Vertical Adjustment 70
5.7.7.3 Probe Holder Transverse Adjustment 71
5.7.7.4 Probe Holder Longitudinal Adjustment 72
5.7.7.5 Probe Holder Left/Right Conversion 73
5.7.8. Slip Joint Probe Holder 75
5.7.8.1 Probe Holder Setup 75
5.7.8.2 Probe Holder Adjustment 77
5.7.8.3 Probe Holder Force Adjustment 78
5.7.8.4 Slip Joint Probe Holder Left/Right Conversion 80
5.7.9. Heavy Duty Vertical Probe Holder 82

PAGE viii of x
5.7.9.1 Probe Holder Setup 82
5.7.9.2 Probe Holder Vertical Adjustment 84
5.7.9.3 Probe Holder Left/Right Conversion 84
5.7.9.4 Probe Holder 90° Adjustment 86
5.8. 3-Axis Nozzle Scanning 87
5.8.1. Scanner Preparation 87
5.8.2. 3-Axis Nozzle Operation 92
5.8.3. Encoded Skew Vertical Probe Holder 96
5.8.4. Probe Holder Setup 96
5.8.5. Skew Encoder Cable 98
5.8.6. Encoded Skew Vertical Probe Holder Adjustment 98
5.8.6.1 Latch Pin 99
5.8.7. Skew Angle Adjustment 100
5.8.7.1 Ratchet Lever 101
5.8.8. Pivot Buttons 101
5.8.9. Cable Clips 102
5.9. Slider PPS 103
5.9.1. Slider PPS Encoder 105
5.10. Probe Holder Frames 106
5.10.1. Vertical Probe Holder Frame - Flat or Circumferential Only 106
5.10.2. Low Profile Probe Holder Frame - Flat or Circumferential Only 110
5.10.3. Pivoting Probe Holder Frame 114
5.10.3.1 Mounting a Pivoting Probe Holder Frame 115
5.10.3.2 Pivoting Probe Holder Frame Setup - Longitudinal Scanning 116
5.10.3.3 Pivoting Probe Holder Frame - Circumferential Scanning 117
5.10.3.4 Pivoting Probe Holder Frame - Flange Scanning 118
5.10.3.5 Optical Guide Pivot Mount 120
5.11. Accessories 121
5.11.1. Battery Powered Optical Guide 121
5.11.2. Cable Management 122
5.11.2.1 Mounting Cable Management 122
5.11.2.2 Cable Management Setup 122
5.11.2.3 Clamp Setup 123
5.11.3. NAVIC Backpack 124
5.11.4. Preamp Bracket 125
5.11.4.1 Mounting Preamp Bracket 125
5.11.4.2 Attaching Preamp with Screws 125
5.11.4.3 Attaching Preamp with Velcro Straps 126
Chapter6 Operation 127
6.1. System Startup 127
6.2. Placement of Crawler on Inspection Surface 129

PAGE ix of x CX0344 Rev 05.3
6.2.1. Scanner Installation/Removal Mat Use 130
6.2.2. Handheld Controller Layout 132
6.2.2.1 Touchscreen 133
6.2.2.2 Click Wheel 133
6.2.3. Mode Select Screen 133
6.2.4. Jog Mode 134
6.2.4.1 Joysticks 134
6.2.5. Latched Jog Mode 136
6.2.6. System Utilities Screen 137
6.2.6.1 User Settings Screen 137
6.2.6.2 Diagnostics Screens 138
6.2.6.2.1 Detected Modules 139
6.2.6.2.2 System 1 140
6.2.6.2.3 System 2 140
6.2.6.2.4 System 3 141
6.2.6.2.5 LeftDrv, Right Drv, 141
6.2.6.3 Touch Calibration Screen 143
6.2.6.4 Joystick Calibration Screen 144
6.2.6.5 Draw 145
6.2.7. High Internal Temperature Screen 145
Chapter7 Maintenance 146
7.1. Safety Precautions Before Maintenance 146
7.2. Cleaning 146
7.3. Maintenance Schedule 147
Chapter8 Troubleshooting 148
8.1. Startup Issues 148
8.1.1. Joystick O Center 148
8.1.2. Checking Network 148
8.2. Startup Override 149
8.2.1. Scan Devices 150
8.2.2. Reset Parameters 151
8.2.3. System Parameters 151
8.2.4. Device Address 151
8.3. Encoder Failure 152
8.4. Umbilical Troubleshooting 153
8.5. Additional Issues 153
8.6. Retrieval of a Stranded Crawler 154
Chapter9 Service and Repair 155