Joerns Hoyer HPL700 Guide

Service - Parts Manual
Hoyer®HPL700

2
Hoyer®
HPL700
NO PART NUMBER DESCRIPTION
1 39001076 Rear Caster
239001077WH WHITE Straight-line Caster Guide
39001077AL BEIGE Straight-line Caster Guide
3 39001078 Front Caster
439001079WH WHITE Mast Assembly
39001079AL BEIGE Mast Assembly
539001080WH WHITE Boom Assembly
39001080AL BEIGE Boom Assembly
639001081WH WHITE Push Handle Assembly
39001081AL BEIGE Push Handle Assembly
7 39001100 Leg Pivot Component
839001083WH WHITE Right Leg Assembly
39001083AL BEIGE Right Leg Assembly
939001084WH WHITE Left Leg Assembly
39001084AL BEIGE Left Leg Assembly
10 39001086-S2 Calibrated Control Box - Smart Monitor (White Lift)
39001086 Control Box - Standard (Beige Lift)
11 11012180 Battery
12 11015532 User Hand Control - Smart Monitor (White Lift)
11013611 User Hand Control - Standard Control Box (Beige Lift)
13 11012182 Mains Cable
14 39001440 Lifting Actuator (White Lift)
39001092 Lifting Actuator (Beige Lift)
15 400-3007 Bracket
16 39001094 Leg Actuator
17 11016037 Replacement Label Set (White Lift)
39001095 Replacement Label Set (Beige Lift)
18 39001096WH WHITE Complete Base Assembly
39001096AL BEIGE Complete Base Assembly
19 39001443 Charger and Stand
20 39001675 Quick Release Pin
21 39001097WH WHITE Front Cover
39001097AL BEIGE Front Cover
22 39001098WH WHITE Rear Cover
39001098AL BEIGE Rear Cover
23 39001099WH Cradle W/Scale (White Lift)
39001099AL Cradle W/Scale (Beige Lift)
24 39001082WH WHITE 6-Point Bari Loop Spreader Bar
39001082AL BEIGE 6-Point Bari Loop Spreader Bar
25 39001101WH WHITE Tie Rods and Center Pivot Components
39001101AL BEIGE Tie Rods and Center Pivot Components
26 39001587 6-Point Loop Spreader Bar
27 39001588 6-Point Loop Spreader Bar with Scale
28 39001457 Actuator Power Lead Cable

Hoyer®
HPL700
3
10
11 15
6
17
23
5
20
17
14
4
17
12 24
7
18
21
16
7
22
2
1
1
9
3
25
8
3
13
12
26
27
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4
Hoyer®
HPL700
Service and Maintenance
Required Tools: Needle Nose Pliers,Standard and Phillips Screw Drivers, Standard and Metric Hex Key
Sets (Allen wrenches), T20 and T27 Torx Drivers,19mm Wrench, 9/16” Wrench 9/16” Socket, 15/16”
Wrench, 15/16” Socket, Medium Strength Loctite 248 (Blue stick type)
In the event that an inspection of the following components results in the need to replace hardware or
assemblies, see the individual service kits listed in the previous section of this service manual. Remove
lift from service until required repairs are complete.
Note: Joerns Healthcare recommends that nyloc nuts be replaced once removed.
Spreader Bar
1. The spreader bar assembly is attached to the boom using a security pin that is housed in a steel outer
sleeve. Remove the inner security pin by depressing the security tab on one end and pulling the pin
out in the opposite direction.
2. Examine the pin for signs of wear and for any damage that may have occurred to the security tab.
3. Be sure to support the spreader bar before removing the outer sleeve as this is the attachment point.
Pull the outer sleeve bushing from the boom pivot. Inspect the outer sleeve for wear.
4. With the outer sleeve removed examine the attachment point of the boom for wear. If the pivot hole is
out of round the boom and security pin assembly should be replaced.
5. With the spreader bar detached from the boom examine the attachment point for wear. This applies to
both scale and non-scale versions of the HPL700 patient lift.
6. Disassembling the kingpin or scale from the spreader bar is not recommended, and may result in
injury or death if tampered with.
7. Check the spreader bar sling hooks for wear or damage. Ensure that the hooks are not bent.
After performing all actions and checks in the previous section reassemble the spreader bar as follows:
Instructions apply to both the scale and non-scale versions.
1. Lubricate the main pivot components (security pin, outer sleeve, and boom pivot attachment holes)
with any light food grade spray lubricant. Ensure that the there is ample lubricant applied to the
contacting surfaces of the security pin and sleeve. Also apply lubricant to the boom pivot attachment
holes.
2. Align the spreader bar attachment point to the boom pivot attachment holes. Insert the outer sleeve of
the security pin through the boom attachment holes. Scale versions will have additional spacers that
will need to be assembled to each side of the scale housing before the outer sleeve can be inserted in
the boom attachment holes.
3. Insert the security pin through the outer sleeve ensuring that the security tab is visible on the opposite
side of the outer sleeve when it is assembled.
Note: It is critical that the spreader bar assembly is inspected after reassembly prior to returning the lift to
service.

Hoyer®
HPL700
5
Boom / Mast
1. Examine the shoulder bolt and nut that attaches the boom to the mast pivot. Ensure that both are fully
tightened.
2. Inspect the pivot attachment area of the mast and boom. The bushings located at the pivot point in the
boom will need to be replaced if cracked or showing signs of excessive wearing.
3. Check that there is no excessive movement allowed in the mounting area both vertically and
horizontally. This will be a good indication of wear and a full inspection of the pivot and mounting area
is required. To fully inspect the bushings and pivot area follow these instructions:
a. Remove the spreader bar per previous instructions.
b. Lower the boom to its lowest point.
c. Loosen the shoulder bolt and nut using a ¼” hex key and 9/16” wrench.
d. Remove the fasteners and lift the boom from the mast pivot.
e. Inspect the black bushings located on the boom for cracks and any signs of signicant wear.
f. Inspect the attachment point on the Mast for signs of wear.
g. If no action is required upon inspection of the pivot area, reassemble, applying any light food grade
lubricant to the interior diameter of the bushings and mast pivot area. Insert the shoulder bolt and
replace the nyloc nut with a new one.
h. Fully tighten the shoulder bolt and nut.
4. Inspect the attachment point of the actuator at the boom. Without disassembling the actuator from
the attachment point look for signs of wear at the pivot. Check that there is no excessive movement
allowed in the mounting area both vertically and horizontally. This will be a good indication of wear and
a full inspection of the pivot pin and mounting area is required. To disassemble the actuator and pivot
follow these instructions:
a. Remove the kick-out ring from the pivot pin, and remove the pin. Lower the actuator to the ground
while holding the boom up. Inspect the pin for wear and deformation. Replace the pin and kick-out
ring if necessary.
b. Inspect the actuator mounting bracket on the boom for excessive wear of the holes on both sides
of the bracket.
c. If no action is required upon inspection of the pivot area, reassemble, applying any light food grade
lubricant to the interior diameter of the pivot holes. Lift the actuator and align with the mounting
bracket. Insert the pivot pin and insert the kick-out ring.
5. Inspect the attachment point of the actuator at the mast. Without disassembling the actuator from
the attachment point look for signs of wear at the pivot. Check that there is no excessive movement
allowed in the mounting area both vertically and horizontally. This will be a good indication of wear and
a full inspection of the pivot pin and mounting area is required. To disassemble the actuator and pivot
follow these instructions:
a. Remove the kick-out ring from the pivot pin, and remove the pin. Lower the actuator and boom.
Inspect the pin for wear and deformation. Replace the pin and kick-out ring if necessary.
b. Inspect the actuator mounting bracket on the boom for excessive wear of the holes on both sides
of the bracket.
c. If no action is required upon inspection of the pivot area, reassemble, applying any light mineral-
based grease, or silicone spray to the interior diameter of the pivot holes. Lift the actuator and
align with the mounting bracket. Insert the pivot pin and insert the kick-out ring.

6
Hoyer®
HPL700
Mast/Handle
1. Inspect the handle fasteners at the mast. Ensure that all fasteners are secure and in place.
2. Tighten any fasteners that are loose with a T27 Torx driver.
Battery Pack and Control Box
1. Remove the battery pack and control box from the bracket. The control box is held in place by one (1)
screw mounted to the metal bracket.
2. Inspect the bracket for damage and ensure that the three (3) screws are secure and in place.
3. Reattach the control box.
4. Check the engagement of the battery pack with the mounting. The battery pack should snap in place
and be held rmly by the latch at the top of the battery pack.
5. Inspect the hand control and cables for obvious signs of damage. Damage to the hand control and
particularly the cable can cause intermittent failures. The hand control should be replaced if damage is
evident to the control or cables.
6. Check the operation of the hand control. Press the up and down buttons and conrm that the boom
moves in the correct direction.
7. Press the leg open and close buttons conrming that the legs move in the proper direction.
8. Check the operation of the emergency stop switch. Push the red button on the control box. It should
remain depressed and operation of the lift should not be possible.
9. Power can be restored by twisting the red button clockwise and releasing.
Mast/ Base
1. Examine the attachment points of the mast to the base. There are two connections that will need to
be inspected. The rst is located at the top of the base, and consists of a 5/8” bolt and nut. Ensure
that the nut is tight using a 15/16” wrench in combination with a 15/16” socket and torque wrench.
The second connection is located on the interior of the base. This connection can be checked for
looseness by grasping the lift’s handle, placing a foot on the back of the base, and rmly pushing and
pulling the mast. If there is any excessive movement front to back, additional inspection is required. To
inspect the attachment point follow these instructions:
a. With assistance, tip the lift to one side and lay it on the oor.
b. The attachment that will cause the mast to feel loose is located inside the mast tube and is a nyloc
nut and washer.
c. If the nut is loose be sure to tighten using a 9/16” socket and torque wrench.
d. With assistance, tip the lift to the upright position and perform the mast check again.
e. If the fasteners are missing remove lift from service until the required hardware is replaced.
Base/ Legs
1. For stability and safety take note that when the legs are in the closed position they should measure
approximately 27” from the outsides of the caster brackets both front and back. They should also be
at a 90 degree angle to the base. If these measurements are not correct upon inspection of the lift
additional maintenance may be required.

Hoyer®
HPL700
7
2. Inspect the pivot points of the legs at the base. Ensure that there is not excessive wear of the holes or
pins at the top of the base.
3. With assistance tip the lift to one side laying it on the ground. Inspect the cotter pin connections for
security. Also, inspect the holes in the base and pivot pins for excessive wear.
4. In the event that a cotter pin is damaged or missing remove the lift from service until the required
hardware is replaced.
5. With the lift on its side inspect the connections inside the base at the central pivot. Ensure that all
fasteners are secure and in place.
6. Inspect the tie-rods and the tie-rod ends for signs of excessive wear. In addition, inspect the steel pivot
attached to the tie-rods for signs of excessive wear.
7. To inspect the actuator and its attachment points, remove the three (3) screws holding the rear cover
in place with a T20 Torx driver.
8. Without disassembling the actuator inspect the attachment points of the actuator to the base and
central pivot for excessive wear. Check that there is no excessive movement allowed in the mounting
area. This will be a good indication of wear and a full inspection of the pivot pin and mounting area is
required. To disassemble the actuator from the pivots follow these instructions:
a. Support the leg that is highest to remove pressure from the actuator mounting. Remove the bowtie
clip from the pivot pin, and remove the pin. Lower the leg as needed. Inspect the pin for wear and
deformation.
b. Inspect the actuator mounting plate for excessive wear of the hole.
c. While supporting the actuator remove the bowtie clip and pin from the central pivot plate. Inspect
the pin for wear and deformation. At this point the actuator will be free from the base. Place it in a
safe area until reassembly.
d. Inspect the central pivot for wear at the hole.
e. If no action is required upon inspection of the pivot area, reassemble, applying any light food grade
lubricant to the interior diameter of the pivot holes.
9. Ensure that the bowtie clips are assembled to the pivot pins and that they are secure.
10. Reassemble the rear cover and screws.
11. With assistance, return the lift to the upright position.
Casters/ Straight-Line Caster Guide
1. Inspection of the front and rear casters for damage. Ensure that the fasteners are securely attached to
the mounting brackets.
2. Make sure the casters swivel and the wheels rotate freely. Remove any build up of threads, hair, or
dust that may clog bearings and prevent free rotation.
3. Inspect the rear caster’s braking mechanism. A foot-operated pedal activates the brakes. Ensure the
brake pedals lock in place and that the lift does not move when the brakes are activated.
4. Lubricate if needed with a light food grade lubricant.
5. Examine the straight-line caster guide located on a rear caster. Check for damage and ensure that the
fasteners are secure.
6. Engage that caster guide and push the lift forward. The guide should only allow for straight line
movement.

8
Hoyer®
HPL700
Warranty
This Warranty covers HPL700 Lifts only. Lifts not covered under this warranty include, but are not
limited to: Advance-H, HML400, HPL402, C-HLA, all HoyerPro (and variations).
HPL700 Lifts are guaranteed for a period of two (2) years from the date of delivery against defects in
materials and workmanship under normal use and service. This warranty includes all mechanical and
electrical components (excluding Batteries and casters).
Steel structural components and mechanical components on lifts are covered under warranty for a
period of five (5) years from the date of delivery.
Damage caused by use in unsuitable environmental conditions or failure to maintain the product in
accordance with user and service instructions is not covered. Any alteration, modification, or repair
unless performed by or authorized in writing by Joerns Healthcare will void this warranty.
Parts
An HPL700 Lift contains various parts that wear from normal use. These parts, such as batteries and
casters are not covered under the two-year warranty but are covered for 90 days after date of delivery.
Joerns Healthcare’s obligation under this warranty is limited to supplying replacement parts, servicing,
or replacing, at its option, any product which is found by Joerns Healthcare to be defective.
Warranty replacement parts are covered by the terms of this warranty until the product’s original
warranty period expires.
When requested by Joerns Healthcare, parts must be returned for inspection at the customer’s
expense. Credit will be issued only after inspection.
Service
Most service requests can be handled by the facility Maintenance Department with assistance from the
Joerns Healthcare Product Service Department.
Most parts requested can be shipped next day air at the customer’s expense.
Should a technician be required, one will be provided by Joerns Healthcare, at our discretion. Only the
Joerns Healthcare Product Service Department can dispatch authorized technicians.
This warranty is extended to the original purchaser of the equipment.

Hoyer®
HPL700
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Hoyer®
HPL700

Hoyer®
HPL700
11

Joerns Healthcare Inc.
2100 Design Road
Arlington, TX 76014
(T) 800-826-0270 • (F) 800-457-8827
www.joerns.com • email: [email protected]
6120049 Rev E • DCO19-2506
© 2020, Joerns Healthcare. All rights reserved.