Johnson Controls M4-CVM03050 User manual

M4-CVM03050 VAV Controllers Installation
Guide
Application
The CVM03050 equipment controllers are designed
for variable air volume (VAV) box applications.
CVM03050 controllers operate on an RS-485
BACnet® MS/TP bus as BACnet Advanced
Application Controllers (B-AACs) and integrate into
Johnson Controls® and third-party BACnet systems.
CVM03050 controllers feature an integral damper
actuator, a digital Differential Pressure Transmitter
(DPT) sensor, and a 32-bit microprocessor. These
controllers also include an integral real-time clock,
which enables the controllers to monitor and control
schedules, calendars, and trends, and operate for
extended periods of time as stand-alone controllers
when offline from the Metasys® system network.
These controllers connect easily to the wired and
wireless network sensors for zone and discharge
air temperature sensing. Their small package size
facilitates quick field installation and efficient use of
space without compromising control performance.
Communications protocols
The CVM03050 controllers can communicate using
BACnet MS/TP, N2, or wireless Zigbee®. By default,
the CVM controllers communicate using the BACnet
MS/TP protocol. The BACnet protocol is a standard
for ANSI, ASHRAE, and the International Standards
Organization (ISO) for building controls.
The CVM controllers can be used as functional
replacements for legacy N2 controllers. The N2-
capable MS/TP equipment controller models
provide a cost-effective upgrade and modernization
path for customers with existing N2 controllers.
For installation and commissioning support,
and tips for efficient and safe replacement,
refer to the Modernization Guide for Legacy N2
Controllers (LIT-12012005) and the controller-
specific documentation. For information about
mapping N2 Objects in controllers with switchable
communications protocols, refer to the N2
Compatibility Options chapter of the Controller Tool
Help (LIT-12011147).
To configure CVM controllers to communicate using
the N2 communications protocol, see Configuring
N2 communications.
The CVM controller can also be installed in a
wireless application using a ZFR/ZFR ProWireless
Field Bus Router. To configure these controllers to
communicate using the wireless communications
protocol, see Configuring wireless communications.
North American Emissions
Compliance
United States
This equipment has been tested and found to
comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference when this equipment
is operated in a commercial environment. This
equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area
may cause harmful interference, in which case the
users will be required to correct the interference at
their own expense.
Canada
This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-
Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte
toutes les exigences du Règlement sur le matériel
brouilleur du Canada.
Installation
Observe the following guidelines when installing a
CVM controller:
• To minimize vibration and shock damage to the
controller, transport the controller in the original
container.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical
shock.
*241014301590B*
Part No. 24-10143-01590 Rev. B
2019-10-18
(barcode for factory use only)
M4-CVM03050

Parts included
• One CVM03050 controller with removable terminal
blocks (Input/Output, Power, FC, and SA bus are
removable)
• One installation instructions sheet
• One self-drilling No. 10 x 25 mm (1 in.) screw
Materials and special tools needed
• Small, straight-blade screwdriver for securing
wires in the terminal blocks
• 8 mm (5/16 in.) wrench or 10 mm (3/8 in.) 12-point
socket to tighten the square coupler bolt
• Several shims or washers to mount the CVM
• Power screwdriver, 100 mm (4 in.) extension
socket, punch, drill, and 3.5 mm (9/64 in.) drill bits
to mount the CVM
• Pliers to open and close the damper
• Required length of 3.97 mm (5/32 in.) ID
pneumatic tubing and barbed fittings
CVM03050 physical features
The following figure displays the physical features of CVM03050, and the accompanying table provides a
description of the physical features and a reference to further information where required.
Figure 1: CVM03050 physical features
Table 1: CVM03050 physical features
Physical features: description and references
1Supply Power Terminal Block: Gray terminal; 24 VAC,
Class 2 (see Supply power terminal block)
2Device Address Rotary Switches (see Setting the device
address)
Table 1: CVM03050 physical features
Physical features: description and references
3Binary Output (BO) Terminal Block: Black terminals; 24
VAC Triacs (see Table 5)
4
Configurable Outputs (CO) Terminal Block: Black
terminals; can be defined as Voltage Analog Output (0–
10 VDC) or Binary Output (24 VAC Triac) (see Table 5)
5 Dual Port Fitting
M4-CVM03050 VAV Controllers Installation Guide2

Table 1: CVM03050 physical features
Physical features: description and references
6 Manual Override Button (see Mounting)
7 Coupler Bolt
8 Controller Coupler (see Mounting)
9Universal Serial Bus (USB) 2.0 Host Type A Port
Note: The USB feature is not currently supported.
10
Universal Inputs (UI) Terminal Block: White terminal;
can be defined as one of the following (see Table 5):
Voltage Analog Input (0–10 VDC)
Resistive Analog Inputs (0–600k ohm): 0–2k
Potentiometer (see Table 5)
RTD: 1k Nickel, 1k Platinum, or A99B SI
NTC: 10K Type L (10K Johnson Controls Type II is
equivalent to Type L) or 2.252K Type II
Dry Contact Binary Input
11 Sensor Actuator (SA) Bus Terminal Block: Orange
terminal (see SA bus terminal block)
12
Field Controller (FC) Bus Terminal Block: Blue terminal;
may also be used for N2 connections, see FC bus
terminal block (or N2 protocol as required)
13 EOL (End-of-Line) Switch (see Setting the End-of-Line
(EOL) switch)
14 SA Bus Port: RJ-12 6-Pin Modular Jack (see Modular
ports)
15 FC Bus Port: RJ-12 6-Pin Modular Jack (see Modular
ports)
16 Captive Spacer and Screw
17 LED Status Indicators (see LED Table)
Mounting
Observe the following guidelines when mounting a
CVM controller:
• Ensure that the mounting surface can support the
CVM and any user-supplied enclosure.
• Mount the CVM on a hard, even surface whenever
possible.
• Use shims or washers to mount the CVM securely
and evenly on the mounting surface.
• Mount the CVM in an area free of corrosive
vapors that matches the ambient conditions
specified in the Technical specifications section.
• Provide sufficient space around the CVM for cable
and wire connections and adequate ventilation
through the controller (at least 50 mm [2 in.]
on the top, bottom, sides, and front of the
controllers).
• Do not mount the CVM in areas where
electromagnetic emissions from other
devices or wiring can interfere with controller
communication.
• Avoid mounting the CVM on surfaces with
excessive vibration.
Important: When the air supply to the VAV
box is below 10°C (50°F), make sure that any
condensation on the VAV box, particularly
on the damper shaft, does not enter the
CVM electronics. Mount the CVM vertically
above the damper shaft to allow any shaft
condensation to fall away from the controller.
Additional measures may be required in some
installations.
On panel or enclosure mount applications, observe
these additional guidelines:
• Do not install the CVM in an airtight enclosure.
• Mount the CVM so that the enclosure walls do not
obstruct cover removal or ventilation through the
controller.
• Mount the CVM so that the power transformer
and other devices do not radiate excessive heat to
the controller.
Figure 2: Controller mounting positions
To mount the CVM controllers, complete the
following steps:
1. Set all the switches on the equipment controller
to their known settings.
2. Place the CVM controller in the proper
mounting position on the damper shaft so that
the wiring connections are easily accessible.
Make sure the controller base is parallel to the
VAV box (perpendicular to the damper shaft).
If needed, use a spacer to offset tipping of the
controller caused by the shaft bushings.
M4-CVM03050 VAV Controllers Installation Guide 3

Note: Use the alignment marks to center
the captive spacer to ensure sufficient CVM
movement in either direction.
3. Secure the self-drilling No.10 screw through
the captive spacer (see Figure 1) with a power
screwdriver and 100mm (4in.) extension socket.
Otherwise, use a punch to mark the position of
the shoulder washer, and then drill a hole into
the VAV box using a 3.5mm (9/64in.) drill bit.
Insert the mounting screw and tighten against
the spacer.
Important: Do not overtighten the screw,
or the threads may strip. If mounting to
the VAV box, make sure the screws do not
interfere with damper blade movement.
4. Locate the damper position using the typical
marking on the end of the damper shaft as
shown in the figure below.
Figure 3: Typical damper end shaft icons
5. Note the direction, clockwise (CW) or
counterclockwise (CCW), required to close the
damper. Grasp the damper shaft firmly with
pliers, and either manually close the damper for
90° boxes or manually open the damper for 45°
or 60° boxes.
6. Push down and hold the Manual Override
button (see Figure 1) and turn the CVM
controller coupler until it contacts the
mechanical end-stop at either the full-closed
(90° boxes) or full-open (45° and 60° boxes)
position.
7. If the damper for a 90° box closes CCW, rotate
the coupler to the CCW mechanical limit. If the
damper for a 90° box closes CW, rotate the
coupler to the CW mechanical limit. The open
end-stop is automatically set for 90° boxes.
For 45° and 60° boxes, you must provide hard
stops at both full-closed and full-open damper
positions. If you install the CVM controller at
the full-open position, the controller provides
the open stop for 45° and 60° boxes. The closed
damper seal provides the full-closed stop.
Note: The integrated actuator has a
stroke time of 60 seconds for 90° of travel.
The stroke time is the amount of time
(in seconds) that it takes the actuator
to move from the fully closed to fully
opened position or from fully open to fully
closed position. For proper operation, the
actuator stroke time must be configured
in the CCT application based on the actual
time it takes the actuator to drive the
damper. The default setting is 60 seconds
(for 90° VAV boxes). For 45° and 60° VAV
boxes, the actuator stroke time must be
adjusted. Refer to Controller Tool Help
(LIT-12011147) for instructions on setting
the actuator stroke time in the application.
8. All models are compact in size and are easily
installed on VAV boxes. The models have either
a round shaft up to 13 mm in diameter or
a 10 mm square shaft. Tighten the square
coupler bolt to the shaft using an 8 mm (5/16
in.) wrench or 10 mm (3/8 in.) 12-point socket.
Tighten to 10.5 to 11.5 N·m (95 to 105 lb·in).
9. Loop the pneumatic tubing (supplied by field
personnel) to include a trap for condensation.
Attach the needed length of tubing (supplied
and installed by field personnel) to the dual
port fitting on the CVM controller and the other
ends of the tubing to the pressure transducer in
the VAV box application (see Figure 1).
Note: The CVM uses a digital pressure
sensor with bidirectional flow operation,
which allows you to connect the high- and
low-pressure DP tubes to either barbed
fitting on the CVM controller. You do not
need to make a specific high- or low-side
connection when you attach the tubing to
the barbed fittings on the CVM.
M4-CVM03050 VAV Controllers Installation Guide4

10. Push the Manual Override button, and turn
the actuator coupling manually to ensure that
the actuator can rotate from full-closed to full-
open positions without binding.
11. Complete the mounting by rotating the damper
to the full-open position.
CAUTION
Risk of Property Damage.
Rotate the damper to the full-open position before
starting the air handler. Failure to rotate the damper to
the full-open position may result in damage to the VAV
box or ductwork when the air handler is started.
ATTENTION
Risque de dégâts matériels.
Faire pivoter le registre pour le placer en position
d'ouverture complète avant de démarrer l'unité de
traitement d'air. Le non-respect de cette directive
risque d'endommager le caisson de l'unité à volume
d'air variable (VAV) ou le réseau de conduites au dé-
marrage de l'unité de traitement d'air.
Wiring
Observe the following guidelines when wiring a
CVM controller:
CAUTION
Risk of Electric Shock.
Disconnect the power supply before making electrical
connections to avoid electric shock.
ATTENTION
Risque de décharge électrique.
Débrancher l'alimentation avant de réaliser tout rac-
cordement électrique afin d'éviter tout risque de
décharge électrique.
Important: Do not connect supply power
to the controller before finishing wiring and
checking all wiring connections. Short circuits
or improperly connected wires can result
in damage to the controller and void any
warranty.
Important: Do not exceed the controller
electrical ratings. Exceeding controller electrical
ratings can result in permanent damage to the
controller and void any warranty.
Important: Use copper conductors only. Make
all wiring in accordance with local, national, and
regional regulations.
Important: Electrostatic discharge can
damage controller components. Use proper
electrostatic discharge precautions during
installation, setup, and servicing to avoid
damaging the controller.
For detailed information about configuring
and wiring an MS/TP Bus, FC Bus, or SA Bus,
refer to the MS/TP Communications Bus Technical
Bulletin (LIT-12011034). For detailed information
about wiring an N2 network, refer to the N2
Communications Bus Technical Bulletin (LIT-636018).
Terminal blocks and bus ports
See CVM03050 physical features for input and
output terminal and bus port locations on the
CVM03050 controllers. Observe the following
guidelines when wiring a CVM controller.
Input and Output terminal blocks
On the CVM controller models, the input and output
terminal blocks are removable. The input terminals
are located on the side of the CVM near the FC and
SA terminal blocks. The output terminal blocks are
located on the side of the controller near the power
supply. For more information about I/O terminal
functions, requirements, and ratings, see Table 5.
FC bus terminal block (or N2 protocol as
required)
The FC Bus terminal block is a blue, removable, 4-
terminal plug that fits into a board-mounted pin
header.
Use a 3-wire twisted, shielded cable, as shown in
Figure 4, to wire the removable FC Bus terminal
block plugs on the CVM and other controllers in a
daisy-chain configuration. For more information
about FC Bus terminal functions, requirements, and
ratings, see Table 7.
M4-CVM03050 VAV Controllers Installation Guide 5

Figure 4: FC bus terminal block wiring
Table 2: FC bus configuration
Description
1 Wiring for a terminating device on the FC bus
2 FC bus terminal block plugs
3 Wiring for a daisy-chained device on an FC bus segment
4 Connects to the next device on the FC bus
5 Isolated Shield connection terminal
Note: The Shield terminal (SHLD) on the FC
Bus terminal block is isolated and can be used
to connect the cable shields on the bus (Figure
4).
SA bus terminal block
The SA Bus terminal block is an orange, removable,
4-terminal plug with +15 VDC that fits into a board-
mounted jack.
Use a 4-wire twisted, shielded cable, as shown in
Figure 5, to wire the removable SA Bus terminal
block plugs on the CVM and other SA Bus devices in
a daisy-chain configuration. For more information
about SA Bus terminal functions, requirements, and
ratings, see Table 7.
Figure 5: SA bus terminal block wiring
Note: Stranded, 4-wire (2 twisted pair) shielded
cable. One twisted pair is the + and - leads. The
second pair pair is COM and POWER.
Note: Do not use the modular SA Bus port and
the terminal block SA Bus simultaneously. Only
use one of these connections at a time.
Note: The CVM controller is the EOL for the SA
Bus.
Table 3: SA bus configuration
Description
1 Wiring for a terminating device on SA bus
2 SA bus terminal block plugs
3 Wiring for a daisy chained device on SA bus
4
Cable shield connection
Note: Connect the shields to ensure they are
continuous the entire length with only one ground
location.
5 Connects to the next device on the SA bus
Modular ports
The modular SA and FC bus ports on the face of the
CVM (Figure 6) are RJ-12 (6-position) modular jacks
as shown in Figure 6.
The modular SA Bus port provides a connection
for the Mobile Access Portal (MAP) Gateway, VAV
Balancing Tool, DIS1710 Local Controller Display,
WRZ78xx Series One-to-One Wireless Transmitter,
and NS Series sensors.
Note: The MAP Gateway serves as a
replacement for the BTCVT, which is no longer
available for purchase, but continues to be
supported.
M4-CVM03050 VAV Controllers Installation Guide6

The modular FC Bus port provides a connection for
MAP Gateway, BTCVT, and the ZFR/ZFR Pro Wireless
Router.
Figure 6: Pin number assignments for FC bus and
SA ports on equipment controllers
Note: Do not use the modular SA Bus port and
the terminal block SA Bus simultaneously. Only
use one of these connections at a time.
Supply power terminal block
The 24 VAC supply power terminal block is a gray,
removable, 2-terminal plug that fits into a board-
mounted jack on the upper left of the CVM03050
controller.
Wire the 24 VAC supply power wires from the
transformer to the HOT and COM terminals on
the terminal plug as shown in Figure 7. For more
information about Supply Power terminal functions,
requirements, and ratings, see Table 7.
Figure 7: 24 VAC supply power terminal block
wiring
Table 4: Supply power terminal block wiring
Description
1 Supply power terminal block
2 Supply power terminal header
3Wires from Johnson Controls 24 VAC, class 2 power
transformer
4 24 VAC (Orange wire)
Table 4: Supply power terminal block wiring
Description
5 COM (Brown wire)
Note: The HOT and COM labels are shown
based on the order when looking from the
front of the controller.
Note: The supply power wire colors may
be different on transformers from other
manufacturers. Refer to the transformer
manufacturer’s instructions and the project
installation drawings for wiring details.
Important: Connect 24 VAC supply power to
the CVM and all other network devices so that
transformer phasing is uniform across the
network devices. Powering network devices
with uniform 24 VAC supply power phasing
reduces noise, interference, and ground loop
problems. The CVM does not require an earth
ground connection. However, when grounding
the secondary of the 24 VAC transformer is
required, only one connection to ground must
be made near the transformer. See Figure 8.
Figure 8: Transformer grounding
CAUTION
Risk of Property Damage:
Do not apply power to the system before checking all
wiring connections. Improper wiring of this terminal
may cause a short circuit across the 24 VAC power
supply. A short circuit may result in a tripped circuit
breaker or blown fuse. If using a transformer with a
built-in fuse, the transformer may need to be replaced.
M4-CVM03050 VAV Controllers Installation Guide 7

ATTENTION
Risque de dommages matériels:
Ne mettez pas l’appareil sous tension avant d’avoir
vérifié toutes les connexions du câblage. Le câblage
inadéquat de cette borne peut causer un court-circuit
sur l’alimentation électrique de 24 V c. Un court-cir-
cuit peut causer le déclenchement du disjoncteur ou
le grillage d’un fusible. Si vous utilisez un transforma-
teur avec un fusible intégré, vous pourriez devoir rem-
placer le transformateur.
To wire the CVM03050 controller, complete the
following steps:
1. Terminate wiring according to the appropriate
figure in Termination diagrams.
2. Wire network sensors and other devices to the
SA Bus.
3. Wire the FC Bus in a daisy chain.
4. Ensure that the CVM03050 is assigned a device
address. Set the device address using the rotary
switches at the top of the controller. See Setting
the device address.
5. Connect the CVM controller to 24 VAC, Class 2
power.
Note: If you are using the CVM03050 controller
with the Wireless Field Bus System, refer
to the WNC1800/ZFR182x Pro Series Wireless
Field Bus System Bulletin (LIT-12012320) or the
ZFR1800 Series Wireless Field Bus System Bulletin
(LIT-12011336).
Terminal wiring guidelines,
functions, ratings, and requirements
This section provides further guidelines on input
and output wiring, maximum cable length versus
load current, and SA Bus and supply power wiring.
For information about removing a terminal block
from the controller, see Removing a terminal block.
Input and Output wiring guidelines
Table 5 provides information and guidelines about
the functions, ratings, and requirements for the
controller input and output terminals, and Table 5
also references guidelines for determining proper
wire sizes and cable lengths.
In addition to the wiring guidelines in Table 5,
observe the following guidelines when wiring CVM
inputs and outputs:
• Run all low-voltage wiring and cables separate
from high-voltage wiring.
• All input and output cables, regardless of wire
size or number of wires, must consist of twisted,
insulated, and stranded copper wires.
• Shielded cable is not required for input or output
cables but is recommended for input and output
cables that are exposed to high electromagnetic
or radio frequency noise.
• Cable runs of less than 30 m (100 ft) often do not
require an offset in the input/output software
setup.
• Cable runs over 30 m (100 ft) often require an
offset in the input/output software setup.
M4-CVM03050 VAV Controllers Installation Guide8

I/O terminal blocks, ratings and
requirements
Table 5: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal Block label Terminal labels Function, ratings, and requirements To determine wire size and
maximum cable length
+15 V
15 VDC Power Source for active (3-wire) input
devices connected to the Universal INn terminals.
Provides 35 mA total current.
Same as (Universal) INn.
Note: Use 3-wire cable for
devices that source power
from the +15 V terminal.
Analog Input - Voltage Mode (0–10 VDC)
10 VDC maximum input voltage
Internal 75k ohm Pulldown
See Guideline A in Table 6.
Analog Input - Resistive Mode (0–600k ohm)
Internal 12 V, 15k ohm pull up
Qualified Sensors: 0–2k potentiometer
RTD (1k Nickel [Johnson Controls sensor]
1k Platinum, and A99B Silicon Temperature Sensor)
Negative Temperature Coefficient (NTC) Sensor
10K Type L (10K Johnson Controls Type II is
equivalent to Type L) or 2.252K Type II
See Guideline A in Table 6.INn
Binary Input - Dry Contact Maintained Mode
1 second minimum pulse width
Internal 12 V, 15k ohm pull up
See Guideline A in Table 6.
UNIVERSAL
(Inputs)
ICOMn
Universal Input Common for all Universal IN
terminals
Note: All Universal ICOMn terminals are
isolated from all other commons.
Same as (Universal) INn.
Analog Output - Voltage Mode (0–10 VDC)
10 VDC maximum output voltage
10 mA maximum output current
External 1k to 50k ohm load required
See Guideline A in Table 6.
OUTn
Binary Output 24 VAC Triac
Connects OUT to OCOM when activated.
External Power Source:
30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
See Guideline C in Table 6.
Analog Output Signal Common: All Configurable
Outputs defined as Analog Outputs share a
common, which is isolated from all other commons
except the Binary Input common.
CONFIGURABLE
(Outputs)
OCOMnBinary Output Signal Common: All Configurable
Outputs defined as Binary Outputs are isolated
from all other commons, including other
Configurable Output commons.
Same as (Configurable) OUTn.
M4-CVM03050 VAV Controllers Installation Guide 9

Table 5: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal Block label Terminal labels Function, ratings, and requirements To determine wire size and
maximum cable length
OUTnBinary Output - 24 VAC Triac (Internal Power)
Sources internal 24 VAC power (24~ HOT) See Guideline C in Table 6.
BINARY
(Outputs) OCOMn
Binary Output - 24 VAC Triac (Internal Power)
Connects OCOMn to 24~ COM when activated.
Internal Power Source:
30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
See Guideline C in Table 6.
Cable and wire length guidelines
Table 6 defines cable length guidelines for the various wire sizes that may be used for wiring low-voltage
(<30 V) input and outputs.
Note: The required wire sizes and lengths
for high-voltage (>30 V) Relay Outputs are
determined by the load connected to the relay,
and local, national or regional electrical codes.
Table 6: Cable length guidelines for recommended wire sizes
Guideline Wire size/gauge and type Maximum cable length and
type Assumptions
1.0 mm (18 AWG) stranded copper 457 m (1,500 ft) twisted wire
0.8 mm (20 AWG) stranded copper
297 m (975 ft) twisted wire 297 m (975 ft) twisted wire
0.6 mm (22 AWG) stranded copper
183 m (600 ft) twisted wire 183 m (600 ft) twisted wire
A
0.5mm (24 AWG) stranded copper
107 m (350 ft) twisted wire 107 m (350 ft) twisted wire
100 mV maximum voltage drop
Depending on the cable length
and the connected input or
output device, you may have
to define an offset in the setup
software for the input or output
point.
1.0 mm (18 AWG) stranded copper 229 m (750 ft) twisted wire
0.8 mm (20 AWG) stranded copper
297 m (975 ft) twisted wire 137 m (450 ft) twisted wire
0.6 mm (22 AWG) stranded copper
183 m (600 ft) twisted wire 91 m (300 ft) twisted wire
B
0.5 mm (24 AWG) stranded copper
107 m (350 ft) twisted wire 61 m (200 ft) twisted wire
100 mV maximum voltage drop
Depending on the cable length
and the connected input or
output device, you may have
to define an offset in the setup
software for the input or output
point.
C
See Figure 9 to select wire size/
gauge.
Use stranded copper wire.
See Figure 9 to determine cable
length.
Use twisted wire cable.
N/A
M4-CVM03050 VAV Controllers Installation Guide10