Johnson Controls Penn P216 User manual

These controllers are designed for speed variation of single
phase motors, especially for fan speed control on air cooled
condensers. Head pressure control of a refrigeration system,
through speed variation of the fan on an air-cooled condenser,
results in optimum performance throughout the year.
Using a pressure transducer as the input device to the fan
speed controller, gives the most direct and fastest response
to pressure variations in the refrigerant system. The controller
varies the supply voltage to the motor from 45% to at least 95%
over the proportional band using the phase cutting principle.
If the pressure drops below the adjusted setpoint minus the
proportional band, the output to the motor is zero volt or the
adjusted min. speed setting. This provides speed variation of
permanent split capacitor or shaded pole motors which do not
draw more than 12 A (rms) full load current.
The controller used for dual pressure input varies the fan speed
by directly sensing the pressure changes of two separate
refrigerant circuits. The setpoint of each pressure transducer
can be separately adjusted. The controller selects the input with
the greatest cooling demand to control the fan speed.
The transducers can be used in non-corrosive refrigerant
systems.
The motor manufacturer should have approved his product for
this speed control principle. It is recommended to conrm with
the electric motor manufacturer, that the motor can be used
with a controller, using the phase cutting principle for speed
variation.
You can also provide a copy of this P216 product data sheet to
the motor manufacturer/supplier for review.
Features
• The new benchmark in standard FSC
• Easy to Install and Easy to operate
• Output Range: 0,5 to 12 Amp (1 phase)
• Input 0-10 Vdc
• Including 0-50 bar pressure transducer P499VCS-405C
• Heatpump mode
• Reverse operation mode
• Master / Slave mode
• Fixed pressure ranges for direct replacement (P215)
• Setpoint and Min speed potmeters
PB_P216_08 2014
P216
Condenser Fan Speed Controller
Product Bulletin

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Dimensions (mm)
165
178
76
66

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The P216 can be used for single or dual pressure input.
In the case of dual input the controller selects the input
with the greater cooling demand to control the fan speed.
There are four pressure ranges:
• 4 to 10 bar
• 8 to 14 bar
• 14 to 24 bar
• 22 to 42 bar
For proper aircirculation there should be a clearance
around the controller of at least 10 mm. When mounted
inside a cabinet, holes for air circulation should be
provided. If the P216 cannot be mounted vertically,
additional limitations apply.
Avoid mounting in direct sunlight the maximum allowable
current will be 8A instead of 12A or the maximum
allowable ambient temperature is reduced to 40 °C
instead of 55 °C.
If a pumpdown system is used the pressure connection
must be made at the high-pressure side of the system,
(before the solenoid valve).
Installation
≥50 mm
≥50 mm
≥50 mm
≥50 mm P = 8 W max.
55 °C = 8 A max.
IP54
55 °C = 6 A max.
40 °C = 8 A max.
IP54

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Wiring
WARNING: Risk of Electric Shock.
Disconnect or isolate all power supplies before
making electrical connections. More than one
disconnect or isolation may be required to
completely de-energize equipment. Contact with components
carrying hazardous voltage can cause electric shock and may
result in severe personal injury or death.
IMPORTANT: Do not connect supply power to the P216
Series controller before finishing wiring and checking all wiring
connections. Short circuits or improperly connected wires can
result in damage to the P216 Series controller and void any
warranty.
IMPORTANT: Do not exceed the P216 Series Fan Speed
Controller electrical ratings. Exceeding P216 Series controller
electrical ratings can result in permanent damage to the P216
Series controller and void any warranty.
IMPORTANT: Use copper conductors only. Make all wiring in
accordance with local, national, and regional regulations.
IMPORTANT: Electrostatic discharge can damage P216
controller components. Use proper Electrostatic Discharge
(ESD) precautions during installation and servicing to avoid
damaging P216 components.
• Ensure that the wires between the P216 Series
controller and the fan motor do not exceed 15 m (50 ft).
• Wires connected to the line-voltage terminal block must
be 3.31 mm2 (12 AWG) or smaller.
• Low-voltage wires must be less than 30 m (100 ft).
Description
A DIP switch will be used to select one of 4 different
pressure ranges. There is one potentiometer to manually
adjust the setpoint.
• There is one potentiometer to manually adjust the
minimum speed.
• A green LED will indicate that power is applied.
• Two 3 position screw terminal blocks will be used to
connect the 50 bar transducers.
• A 3 position screw terminal block will be used to select
HP or Reverse modes.
Contacts between HP and C will run the fan at full speed.
Contacts between REV and C will increase the fan speed
as pressure decreases.
• Adjustable 4 to 10 bar setpoint, prop band xed at 2.0
bar
• Adjustable 8 to 14 bar setpoint, prop band xed at 2.5
bar
• Adjustable 14 to 24 bar setpoint, prop band xed at 4.0
bar
DIP Switch Block
LED
Setpoint
Min speed
M1 L1 L2/N L2/N
HP C REV
Earth Ground
Connection
V
Power Supply
and Motor Terminal
Heatpump
and Reverse action
Terminal
P2 C
V P1 C
Two Pressure
Transducers Inputs
20% 100%
- +
Figure 1
CAUTION
The P216 is intended to control equipment under
normal operating conditions. Where failure or
malfunction of the P216 could lead to an abnormal
operating condition that could cause personal injury or
damage to the equipment or other property, other devices
(limit or safety controls) or systems (alarm or supervisory
systems) intended to warn of or protect against failure or
malfunction of the P216 must be incorporated into and
maintained as part of the control system.
EMC
The controller does have a built-in suppression lter
and meets all required EC directives. Please note that
when two or more EMC compliant components are built
together the total system may not be compliant. To make
the total system compliant is the responsibility of the
producer.
Note:More motors can be wired in parallel, provided that
the total current will not exceed 12 A rms.
Input Connections
The input can be connected as indicated in Figure 1.
If the distance between the transducer and the controller
exceeds 30 metres, shielded cable has to be used.

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P216 Output Voltage vs Input
In reverse operation, the minimum speed occurs when the pressure is equal to the setpoint and the maximum speed
occurs when the pressure is less than or equal to the setpoint minus the prop. band.
Input (Pressure - Bar)
Output
(VAC)
16 Bar 20 Bar
Setpoint
220 V
Min. Speed 46 V
DIP Switch Block
1 2 3 4
ON OFF OFF ON
Setpoint
60% from “-”
Min speed
20% 20% 100%
- +
Proportional Band
Output vs Input curve
Example:
Minimum Speed potmeter on 20% (= 46 Vac)
Setpoint Range = 4 - 10 bar (Switch 1 and 2 OFF)
Proportional Band = 2 bar
0(2)%
4 bar
50%
7 bar
100 (98%)
10 bar
40% = [(10 - 4) 40%] + 4 = 2,4 + 4 = 6,2 bar
The P216 modulate the output voltage to the Fan motor between 46 Vac and 230 Vac over condenser pressure range
4,2 to 6,2 bar.

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Switches Positions
Dip Switch Block
1 2 3 4
ON
Min Speed Switch
ON
OFF
=
=
Motor never stops, always runs at Min Speed
or greater, depending on conditions.
Motor does not run unless conditions dictate
that it does so.
Voltage Command Modes
Sensor
Vin
Sensor
(BAR)
Setpoint
Range
CCW - CW
(BAR)
SW1 SW2 SW3
OFF OFF ON
OFF
OFF OFF
OFF
OFF
OFF
OFF
ON
ON
ON ON
ON
ON ON
0 - 10 Vdc
0 - 10 Vdc
0 - 10 Vdc
0 - 10 Vdc
0 - 10 Vdc
0 - 10 Vdc
0 - 50
0 - 50
0 - 50
0 - 50
4 - 10
8 - 14
14 - 24
22 - 42
0 - 10 Vdc
0 - 5 Vdc
2.0
2.5
4.0
5.0
Proportional
Band (BAR)
Mode
Slave
Slave
Master
Master
Slave
Slave
ON
TB1
M1 L1 L2/N L2/N
VAC
Fan-Motor
Power Supply
208 - 240 Vac 50/60 Hz
There is a 4 position DIP switch to choose the range.
Switch positions 1, 2, and 3 of the DIP switch determine the range of the setpoint potentiometer. In normal operation, the
maximum speed occurs when the higher of the 2 pressure inputs is greater than or equal to the setpoint and the minimum
speed occurs when the pressure is equal to the setpoint minus the prop. band.
• In the master mode the P216 operate in combination with the P499VCS-405C pressure transmitter as a stand alone
unit.
• In the slave mode the P216 is controlled by an ex ternal 0-10 V or 0-5 V signal.
0-10 V or 0-5 V = 0 - xxx % Fan output depending on the setpoint potmeter.

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P216 Series controllers are designed to reference either
one or two Johnson Controls P499 Electronic Pressure
Transducers to monitor condenser pressure.
On P216 Series controller applications that use two P499
transducers, the P216 Series controller always references
the transducer that is sensing the highest pressure.
IMPORTANT
Operate the P216 only in combination with one or
two P499-VCS-405C Pressure Transmitters.
Only P499 models that have a 0-10 Vdc output signal can
be used with the P216 control.
Wire Connection Terminal
Red V
Black C
White P
P499 Electronic Pressure Transducers

Technical Specication
Product Type P216EEA-1K / P216EEA-100C
Power Supply 208 - 240 VAC, 50/60 Hz
Pressure Range
Adjustable 4 to 10 bar setpoint, prop band fixed at 2.0 bar
Adjustable 8 to 14 bar setpoint, prop band fixed at 2.5 bar
Adjustable 14 to 24 bar setpoint, prop band fixed at 4.0 bar
Adjustable 22 to 42 bar setpoint, prop band fixed at 5.0 bar
Pressure Transducer P499VCS-405C Pressure Transducer included with 0- 50 bar range
Input Signal 0 – 10 Vdc
Control Action Direct or Reverse mode
Maximum Current 12 Amp
Minimum Current 0,5 Amp
Protection Class IP54
Ambient Operating Conditions -40°C to 60°C
Storage Temperature -40°C to 85°C
Dimensions (H x W x D) 159 x 177 x 70 mm
Weight 1 kg
MTTR 20 years
Conformity
Europe:
Johnson Controls, Inc., declares that these products are in compliance with the essential
requirements and other relevant provisions of the EMC Directive 2004/108/EC, Low Voltage
Directive 2006/95/EC.
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications,
consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
PB_P216_08 2014
Building Efciency
Headquarters: Milwaukee, Wisconsin, USA
Branch Officies: Principal Cities World-wide
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