Johnson Controls W43A User manual

Master Catalog 125
Humidity Controls Section W
Product/Technical Bulletin W43A
Issue Date 1095
© 1995 Johnson Controls, Inc. 1
Part No. 24-8466-1, Rev. —
Code No. LIT-125715
W43A Humidistat
The W43A Humidistat controls humidifying and/or
dehumidifying equipment. Typical uses include the
control of humidity by ventilation, air conditioning,
humidifiers, and dehumidifiers in residential,
commercial, and industrial installations.
The W43A has Single-Pole/Double-Throw (SPDT)
snap-acting contacts rated to switch 1/4 hp motors. It
has a wide setpoint range of 0 to 70% Relative
Humidity (RH), as well as “off” dial positions for
humidification and dehumidification. The differential of
the W43A is fixed at approximately 6% RH.
Figure 1: W43A Humidistat with Vertical Faceplate
Features and Benefits
❑Human Hair Sensing Element Provides stable, accurate measurement
❑1/4 hp (6A) Rated Contacts Permits direct operation of many fans in
commercial applications
❑High/Low Adjustable Knob
Range Stops Allows adjustments within a desired range
❑Enclosed Pennswitch Provides dust protection for contacts
❑Mounting Plate Allows easy mounting and wiring without
removing the cover

2 W43A Humidistat Product/Technical Bulletin
I
ntroduction
IMPORTANT: The W43A Humidistat is designed for
use only as an operating control.
Where an operating control failure
would result in personal injury and/or
loss of property, it is the responsibility
of the installer to add devices (safety,
limit controls) or systems (alarm,
supervisory systems) that protect
against, or warn of, control failure.
The W43A Humidistat provides SPDT control for use
on low or line voltage applications. It has a
thermoplastic cover with Allen-head locking screw to
discourage unauthorized tampering. The sensing
element consists of carefully selected and processed
human hair.
An adjusting knob and easy-to-read dial allow quick
selection of the desired setpoint. The humidistat is
supplied with the faceplate installed for vertical
mounting and knob adjustment. However, a horizontal
faceplate is enclosed for horizontal mounting and knob
adjustment if desired.
H
umidity Settings
The humidistat has a setpoint range of 0 to 70% RH,
as well as humidification off (HUM OFF) and
dehumidification off (DEH OFF) positions. At the HUM
OFF position, the C to L terminal circuit is open and
the C to H terminal circuit is closed.
At the DEH OFF position, the C to H terminal circuit is
open and the C to L terminal controls the humidification
equipment.
At any given setpoint, the C to L circuit closes on a
decrease in relative humidity, and the C to H circuit
closes on an increase in relative humidity.
The usual setting in winter is 30 to 40% RH. Lower
settings may be necessary in extremely cold weather
to prevent condensation on windows, doors, etc. The
same setting should be used where reduction of
humidity by means of exhaust fans is provided in well-
constructed homes. Summer settings on air
conditioning or dehumidifying equipment will usually be
near 50% RH.
The suggested indoor humidity at 70°F (21°C) for
residential applications on humidifying or dehumidifying
equipment in winter is shown in Table 1.
Table 1: Humidity Settings
Outside Temperature Suggested Humidity
Setting
-20°F (-29°C) and Below 15% RH
-10°F (-23°C) 20% RH
0°F (-18°C) 25% RH
10°F (-12°C) 30% RH
20°F (-7°C) 35% RH
Above 20°F (-7°C) 40% RH or Higher as Desired
I
nstallation
Supplies Needed
•2 x 4 in. (51 x 102 mm) wall box (field supplied)
•3-wire cable (field supplied)
•screwdriver (slotted standard)
•marking pencil
•wire strippers
Location Considerations
Locate the W43A Humidistat as follows:
•on an inside wall away from ranges, sinks,
bathrooms, or other areas of extreme moisture and
temperature
•where natural air circulation is unrestricted
•where lamps, sunlight, fireplaces, heat registers,
radiators, concealed air ducts or pipes, or room
occupants will not affect its operation

W43A Humidistat Product/Technical Bulletin 3
Dimensions
2.96
75 1.28 33
0.69
18
6-32 Mounting
Screws (2 Places)
1.27
32
0.25
6
1.59
40
4.71
120
2.34
59 3.22
82
1.20
30
1.41
36
0.80
20
Figure 2: W43A Dimensions (in./mm)
Mounting and Wiring
Optional
Concealed
Adjustment
Faceplate
Adjustment
Knob
Mounting Plate
Locking Screw
Vertical
Faceplate
Mounting
Plate
Wall
Box
Cover
Locking Screw
Grounding
Screw
Figure 3: W43A Humidistat

4 W43A Humidistat Product/Technical Bulletin
IMPORTANT: Do not remove the humidistat cover
during installation. The sensing
element must be carefully protected
against accidental damage. All wiring
and mounting can be completed
without removing the cover.
!
CAUTION: Shock hazard. Disconnect
power supply before wiring
connections are made to prevent
electrical shock or possible
damage to the equipment.
To mount the W43A Humidistat:
1. Select the proper mounting location (refer to the
Location Considerations section) and install a
vertical or horizontal wall box 4 to 5 feet
(1.2 to 1.5 m) above the floor.
2. Run conduit or cable, as required by national
and/or local electric codes, from the wall box to the
equipment to be controlled. Leave approximately
6 in. (152 mm) of wire for connection to the
humidistat terminals.
3. Remove the humidistat mounting plate by
loosening the mounting plate locking screw (see
Figure 3), and lifting and removing the plate from
the base.
4. Pull wires through the mounting plate and fasten
the plate, grounding screw end up, to the wall box
with the screws provided.
5. Strip the wires and connect to the proper terminals
on the back of the humidistat. See
Wiring
Diagrams
section.
Note: Use the terminal screws furnished
(8-32 x 1/4 in. binder head). Substitution
of other screws may cause problems in
making proper connections.
6. Connect the grounding provision of the humidistat
to the branch circuit ground.
7. Hook the two slots in the humidistat base over the
projections on the mounting plate and swing the
humidistat into place. Push the wires back flush
into the wall box.
8. Securely tighten the mounting plate locking screw.
O
ptional Horizontal Faceplate Installation
1. Mount and wire the humidistat according to the
steps outlined in the
Installation section.
2. Pull the adjustment knob off the humidistat cover.
3. Peel off the backing of the horizontal faceplate.
4. Position the horizontal faceplate over the factory-
installed vertical faceplate. Be sure to position the
plate straight and even over the existing plate.
5. Firmly press the horizontal faceplate onto the
humidistat cover.
6. Replace the adjustment knob.
W
iring Diagrams
Relay
Exhaust
Fan
Range Kitchen Dining Area
or Hall
120 VAC
NL
H C Humidistat
Manual
Fan
Switch
Figure 4: Typical Wiring Diagram of a W43A Used to
Reduce Excessive Humidity in a Well-Constructed
Building by Manual or Automatic Control
of Exhaust Fan
Dehumidifier
Humidistat
L
H
C
120
VAC
L
N
Figure 5: Dehumidification Control Wiring Diagram

W43A Humidistat Product/Technical Bulletin 5
Humidifier
Humidistat
L
H
C
120
VAC
L
N
Figure 6: Humidification Control Wiring Diagram
Humidifier
Humidistat
L
H
C
120
VAC L
N
Dehumidifier
Manual
Changeover
Switch
Figure 7: Schematic Wiring Diagram of a W43A
Automatically Operating a Humidifier or Dehumidifier
as Selected by Manual Changeover Switch
Humidistat
L
H
C
120
VAC L
N
Exhaust
Fan
Motor
Fan Speed Selector
with Manual "On/Off"
Switch
Figure 8: Schematic Wiring Diagram of a W43A
Automatically Operating an Exhaust Fan at Full
Speed to Control Excessive Humidity; a Combination
Speed Control and “On/Off” Switch Permits Manual
Operation of Exhaust Fan at Selected Speeds
R
ange Stops
High and low range stops of the humidistat can be field
adjusted as desired. Use the following procedures to
set the high and low range stops.
High Range Stop
1. Set the adjustment knob to the maximum desired
RH setting.
2. Pull the adjustment knob off the humidistat cover.
3. Loosen the bottom cover screw and remove the
humidistat cover.
!
CAUTION: Equipment damage hazard.
Avoid contact with human hair
sensing element. Contact with
hair element can affect control
accuracy and/or product life.
4. While holding the dial firmly in place, keeping the
setting in line with the calibrating mark, depress
the tab “A” (see Figure 9) and rotate it
counterclockwise until it is against the stop pin “C”.
5. Release the tab making sure it fits into the nearest
notch.
6. Replace the humidistat cover, tighten the bottom
cover screw, and replace the adjustment knob.
7. Rotate adjustment knob to desired normal
operating setpoint.
Low Range Stop
1. Set the adjustment knob to the minimum desired
RH setting.
2. Pull the adjustment knob off the humidistat cover.
3. Loosen the bottom cover screw and remove the
humidistat cover.

6 W43A Humidistat Product/Technical Bulletin
!
CAUTION: Equipment damage hazard.
Avoid contact with human hair
sensing element. Contact with
hair element can affect control
accuracy and/or product life.
4. While holding the dial firmly in place, keeping the
setting in line with the calibrating mark, depress
the tab “B” (see Figure 9) and rotate it clockwise
until it is against the stop pin “C”.
5. Release the tab making sure it fits into the nearest
notch.
6. Replace the humidistat cover, tighten the bottom
cover screw, and replace the adjustment knob.
7. Rotate adjustment knob to desired normal
operating setpoint.
HUM
OFF
DEH
OFF
70
50
40
30
20
10
Stop Pin "C"
High Range
Stop Tab "A"
Calibrating
Mark
Sensing
Element
Low Range
Stop Tab "B"
Figure 9: W43A Humidistat Range Tabs and Stop
D
ial Lock
The high range stop and low range stop can be set to
keep the adjustment knob from rotating. To lock the
dial:
1. Set the adjustment knob to the desired RH setting.
2. Pull the adjustment knob off the humidistat cover.
3. Loosen the bottom cover screw and remove the
humidistat cover.
!
CAUTION: Equipment damage hazard.
Avoid contact with human hair
sensing element. Contact with
hair element can affect control
accuracy and/or product life.
4. While holding the dial firmly in place, keeping the
setting in line with the calibrating mark, depress
the tab “A” and rotate it counterclockwise until it is
against the stop “C”. Depress the tab “B” and
rotate it clockwise until it is against the stop
pin “C”. See Figure 9.
5. Make sure each tab fits into the notch closest to
the stop.
6. Replace the humidistat cover, tighten the bottom
cover screw, and replace the adjustment knob.
C
heckout Procedure
Before applying power, make sure installation and
wiring connections are according to job specifications.
After all necessary adjustments and electrical
connections have been made, put the system into
operation and observe at least three complete
operating cycles before leaving the installation.
R
epairs and Replacement
Field repairs must not be made except for replacement
of the adjustment knob or mounting plate. Refer to
Table 4: Replacement Parts for replacement part
ordering information. For a replacement W43A,
contact the nearest Johnson Controls representative.

W43A Humidistat Product/Technical Bulletin 7
O
rdering Information
Table 2: Ordering Information
Item Product Code Number
Humidistat W43A-14C
A
ccessories
Brand Name Faceplates
Brand name faceplates are available on quantity
orders. Contact Customer Service.
Humidistat Guards
Plastic, wire, or cast aluminum guards are available at
extra cost. See the GRD Series in the
Johnson
Controls HVAC/Refrigeration Controls Catalog
.
Concealed Adjustment Faceplates
Concealed adjustment faceplates are available on
factory order at no extra cost. For field changeover,
use the concealed faceplate kit and install directly over
the faceplate on the cover. See Table 3 for ordering
information.
Table 3: Optional Accessories
Item Product Code Number
Concealed Adjustment Faceplate, Vertical Mounting PLT333-12R
Concealed Adjustment Faceplate, Horizontal Mounting PLT333-9R
R
eplacement Parts
Table 4: Replacement Parts
Item Product Code Number
Thermoplastic Push On Adjustment Knob KNB26A-600R
Humidistat Mounting Plate PLT51A-602R

8 W43A Humidistat Product/Technical Bulletin
S
pecifications
Product W43A-14C Humidistat
Contact Ratings 120 VAC 208 VAC 240 VAC
Full Load Ampere 6.0 3.5 3.0
Locked Rotor Ampere 36.0 21.0 18.0
Pilot Duty 125 VA at 24/277 VAC
Measurement Range 0 to 70% RH
Differential Fixed at approximately 6% RH
Contact Action SPDT
Switch Snap-acting Contacts in a Dust-protected Enclosure
Sensing Element Selected Human Hair
Material Base: 0.050 in (1.27 mm) Cold Rolled Steel
Cover: Beige Thermoplastic
Finish Base: Zinc Plate Dichromate Dipped
Cover: Brown Markings on Gold Anodized Aluminum
Mounting Vertical or Horizontal 2 x 4 in. (51 x 102 mm) Wall Box
Wiring Terminals Large 8-32 x 1/4 in. Binder Head Screws
Minimum Ambient
Temperature 40°(4.4°C)
Maximum Ambient
Temperature 100°F (38°C)
Agency Listings UL Guide No. XAPX; File E6688
CSA Class No. 4813 02: File LR948
Dimensions (H x W x D) 4.71 x 2.96 x 2.94 in. (120 x 75 x 75 mm)
Shipping Weight 0.9 lb (0.4 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications,
consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201 Printed in U.S.A.