Juice Way EVDC60KW User manual

JuiceWay EV Charger
INSTALLATION MANUAL
Guangzhou Hoston Energy Technology Co., LTD
Add.: No.3, Fuyu Road, Hualong Town, Panyu District,
Guangzhou City, Guangdong Province
Website: www.juicewayenergy.com
Email: [email protected]
DC Fast Charger Dual/Triple Ports

JUICEWAY EV Charger
Installation_manual
Version: V2.1
Notice
This document contains information about one or more JuiceWay products and may include a description of
or a reference to one or more standards that may be generally relevant to the JuiceWay products. The
presence of any such description of a standard or reference to a standard is not a representation that all of
the JuiceWay products referenced in this document support all of the features of the described or
referenced standard. In order to determine the specific features supported by a particular JuiceWay product,
the reader should consult the product specifications for the particular JuiceWay product.
JuiceWay may have one or more patents or pending patent applications protecting the intellectual property
in the JuiceWay products described in this document.
The information in this document is subject to change without notice and should not be construed as a
commitment by JuiceWay. JuiceWay assumes no responsibility for any errors that may appear in this doc-
ument.
In no event shall JuiceWay be liable for direct, indirect, special, incidental or consequential damages of any
nature or kind arising from the use of this document, nor shall JuiceWay be liable for incidental or
consequential damages arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from
JuiceWay, and the contents thereof must not be imparted to a third party nor used for any unauthorized
purpose.
Copyrights
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © Guangzhou Hoston Energy Technology Co.,Ltd All rights reserved.
1

üAC
Alternating Current.
üCCS
Combined Charging System. This is the name of the charging protocol of European and North- American
car makers.
üCHAdeMO
DC fast charging method for electric vehicles.
üContractor
work.Entity hired by the owner / site operator to do engineering, civil and electrical installation
üDC
Direct Current.
üEV
Electric Vehicle.
üGridprovider
Company responsible for the transportation and distribution of electricity.
üHMI
Human Machine Interface; the display/screen on the charger.
JuiceWay Network Operating Centre; remotely checks the correct functioning of the
charger.
üOwner
The legal owner of the charger.
üOCPP
Open Charge Point Protocol. Open standard for communication with charge stations.
üPE
Protective Earth.
üPPE
Personal Protective Equipment.
Equipment such as safety shoes, helmet, glasses, gloves.
üRCBO
Residual-current Circuit Breaker with Overload protection. Breaks the connection if a residual current or
overload is detected.
üRCD
Residual Current Device. Breaks the connection if a residual current is detected.
ØTERMS
2

üRFID
Radio- Frequency Identification. RFID is a communication technology by means of radio waves to transfer
data over a very short distance between a reader and an electronic tag or card.
üSite operator
This entity is responsible for the day to day control of the charger. The site operator can be the owner, but
not necessarily.
üUser
The owner of an electric vehicle, who uses the Charge Station to charge that vehicle.
ØTERMS
3

Danger Some parts of the power system are operated with high voltage. Direct contact or indirect contact
with these parts through wet objects can be fatal.
Caution Static electricity generated by the human body can damage static-sensitive components on the
board, such as large-scale integrated circuits (ICs). Before touching the device, holding the card,
circuit board, IC chip, etc., in order to prevent the human body from damaging the sensitive
components, you must wear an anti-static wrist and ground the other end of the ESD-preventive
wrist.
Danger It is strictly forbidden to short-circuit the positive and negative poles of the power distribution
system DC power supply or short-circuit the non-grounding pole to the ground. The power supply
equipment is a constant voltage DC power supply equipment, and short circuit will cause
equipment burnout and personal safety hazard.
Danger It is strictly forbidden to carry out high voltage and alternating current in thunderstorms.
Danger Construction operations on high voltage lines may result in fire or electric shock. The area where
the AC cable is routed and routed must comply with local regulations and specifications. Only
those with qualifications for high voltage and AC operation can perform high pressure operation.
Please read the operating instructions and precautions carefully before starting the operation to reduce the accident. The
“Caution, Warning, and Danger” items in the product and product manuals do not represent all safety precautions that
should be followed, and are only supplementary to various operational safety precautions.
In the operation of our products and equipment, we must abide by the safety regulations of relevant industries
and strictly abide by the relevant equipment precautions and special safety instructions provided by Guangzhou Hoston
Energy Technology Co., Ltd..
ØElectrical Safety
High Voltage
The installation of AC power equipment must comply with the safety regulations of relevant industries. Personnel
performing AC equipment installation must have high-voltage, AC, and other operational qualifications.
It is strictly forbidden to wear conductive objects such as watches, bracelets, rings, etc. on the wrist during operation.
When you find that the cabinet is watered or wet, turn off the power immediately. When operating in humid environment,
moisture should be strictly prevented from entering the equipment.
On the switches and buttons that are not allowed to be operated during installation, the prohibition operation sign must be
hung.
Tools
Warning Special tools must be used for various operations of high voltage and alternating current
Thunderstorm
In thunderstorms, strong electromagnetic fields are generated in the atmosphere. Therefore, in order to avoid lightning
damage to the equipment, it is necessary to do a good grounding of the equipment in time.
Short Circuit
StaticElectricity
ØSafetyPrecautions
4

The polarity of the cables and interface terminals must be strictly checked during DC live working.
DC power distribution operation space is compact, please pay attention to choose operating space before any operation.
Operation must use insulation tools.
When charging operation, you must pay attention to the tension of the hands, wrists and arms to prevent the tool or the
human body from moving too much and causing accidents.
Sharpcornerofobject
Warning Wear protective gloves when handling equipment by hand to prevent cuts from sharp objects.
Power cable
Caution Make sure the cable label is correct before connecting the cable.
Signalline
Caution The signal cable should be bundled separately from the power cable. The distance between the
straps is at least 150mm.
ØOthers
5

Overview
JuiceWay series EV charging station is EV charger that can be configured to meet different charging needs of
European. It supports simultaneous charging and balancer reel for advanced cable management. With user-friendly
interface display and control guidance function, customers can complete the charging process easily. It is IP54 rated
which makes it suitable for outdoor & indoor public charging, and commercial places charging application.
•Modulardesign, convenient for daily system upgrade and maintenance. Each module has undergone repeated
iterations and long-term verification to ensure the stability and reliability of the system.
•Its metalcasing andsemi-gross coating ensure the appearance of the texture and meet the long-term outdoor use.
•Compliant with OCPP 1.6 and above enables it to connect to the global EV charge management platform without
additional integration and matching.
•The 7-inch display and uniqueUI offer good user-friendly and convenient charging operation. It can display at
outdoor high-brightness environment and adapt to -30~55°C environment.
•The litLED lightstrip allows users to quickly find the location of the charger at night and perform accurate operations.
•Mobileapp integration feature provides users the convenience of remote operation and real-time charging status
reminders.
•Remoteupgrade and local upgrade functions, which can upgrade the charger software locally or remotely when
needed.
•Adopts 1.0Smulti-function watt-hourmeter to accurately measure the charging.6
Triple Ports Floor-standing Dual Ports Floor-standing
Power module
air inlet
Charging
connectors
Handle
Protection Level
IP54
Over current
protection Over temperature protection
Lightning
protection
Currentleak
protection Overvoltage protection Shortcircuit protection Voltagefluctuation protection
APPremote
operation OCPP1.6and 2.0 upgradable

7
Property Model EVDC60KW EVDC80KW EVDC120KW EVDC160KW
Output
electrical
DC output
single charging CCS: 60kW max CCS: 80kW max CCS: 120kW max CCS:160kW max
DC output
simultaneous charging CCS: 40kW max CCS: 40kW max CCS: 60kWmax CCS:80kWmax
DC output voltage range CCS: 200 1000VDC
DC Output current range CCS: 0 200A
Input
electrical
Input voltage 400Vac +/-10%,
Input current 0-250A
Power factor 0.99 at nominaloutput
Efficiency 94%at nominaloutput
structure
Net weight 370kg
Dimension(HxWxD) 1880x750 x580mm
Application Scenarios Outdoor floor-mounted
Cabinet Materials metalbody
Alignment downlink
Charging groups Double-port round charge(CCS2)
CableLength 5m
environment
Workingtemperature -30 ～＋55
Working humidity 5%~95%non-condensable
Height abovesea level 2000m
Protectionclass IP54
coolingmethod aircooling
noisecontrol Less than 50 db
MTBF 17,520hours
function
safety
Charging mode Autocharge, chargebyamount, charge bypower, charge byset time
communicationsinterface CAN, 485, 4G or Ethernet
user interface LCD displaytouchscreen
displayscreen 7"UVscreen
mobilepayment support
Payment bycreditcard support
APP control support
LEDindicator support
Emergency stop button support
remoteupgrade support
Backstage monitoring OCPP1.6JSONsupport
Protectivedesign Overvoltage protection, under-voltage protection, overload protection, short-circuit protection, leakage protection, grounding protection, hightemperature protection, lowtemperatureprotection, lightning
protection safeguard
Based on the criteria DIN70121，ISO15118，IEC61851-1，IEC61851-23，IEC 61851-24
Technical Parameters

The working voltage inside the charging system is very high and the current is very big. To ensure personal safety, the
following regulations should be observed at all times:
1.Only those who have been trained in the charging system and have a good knowledge of the charging system can
install the charging system. Always observe the precautions for safety precautions and local safety regulations during
installation.
2.To operate inside the charging system, make sure the charging system is cut off the power supply. The mains input of
the charging system must be disconnected.
3.Put the power supply unit in a locked room, and keep the key by the person in charge of the power supply unit.
4.Distribution cable routing should be reasonable and protective, avoid touching these cables when operating power
supplies.
1. Unpackinginspection
When the goods arrives, inspect the charger carefully to see if any damage during the shipping.
2.1Safetyregulations
❷Installation
2.3Installation preparation
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2.2Distances requirements
The minimum distances surrounding the charger should be followed to allow proper circulation of air flow:
•The obstacles on the left and right side of the charger should be more than 500 mm away from the cabinet.
•The obstacles in front and rear of the charger should be more than 1000mm.
Note:
If any damage caused by the forwarder is not indicated in the delivery note during the receipt of the
charger station, JuiceWay will not be held responsible for the cost of repair/replacement.

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II. Unscrew the 4 bolts from the base plate. Then remove it.
III. Remove from the base plate.
Note Same series products, similar packaging
Unpack the wooden case following below steps.
I. Open the crate and remove all panels except the charger base plate.
Note Same series products, similar packaging
4 bolts
base plate.

Connectors Maximum
current
allowed
Minimum cross-
sectional area
0.5V pressure drop and
maximum length under the
minimum cross-sectional
area
Maximum cross-
sectional area
0.5V pressure drop
and maximum length
under the maximum
cross-sectional area
DC charging cabinet AC
input
200A 50mm25m 95mm210m
Note: When the wiring distance is less than 30m, it is recommended to estimate the cross-sectional area of the line according to the
current density of 2.5A/mm2.
The cross-sectional area of the system ground cable should be the same as the largest distribution cable, but not less
than 35mm2. Ground bus terminal block is M10 screw.
3. Concretefoundation
10
Unit: mm
2. Cable
Cable selection should comply with relevant electrical industry specifications.
The AC cable is recommended to be RVVZ type cable with a voltage rating of 550/750V or higher and a temperature
rating of at least 70°C. The user determines the cross-sectional area of the input and output cables of the charging
cabinet according to table below.
Note:
When installing the Charger, respect the minimum distances space for maintenance and safety reasons.
I. To prevent any accidental water leaching, need to add the concrete foundation.
a. The recommended dimension of concrete foundation is 900mm (L) x 900mm (W) x 200mm (H)
b. The foundation is no less than 200mm +/-5mm above the horizontal level.
c. The vertical inclination of the foundation is no more than 5%.
II. 4 x M12 stainless steel expansion studs embedded into the foundation in advance.
III. An input wire hole is required to be reserved on the foundation, and the dimensions are indicated in the figure below.
Front
Front
Unit: mm
Charger

Steps:
1. Lift the charger with the forklift at the bottom slots.
2. Place the charger onto the concrete base of the final location against the holes at the bottom of the charger.
3. Fix with 4 screws against the expansion studs at bottom of the charger.
2.4Chargerinstallation
2.5Wiring
•Make sure the main switch wiring (MCCB or fuses) of the AC power supply are cutting the electricity supply
during installation.
•Have a qualified electrician perform power distribution operations.
• Ensure that all electrical components are in good condition.
Note:
I. The AC input cable is selected according to Current Regulations according to the maxim DC Charger
output power configuration (120kW), nominal site AC voltage and AC distribution cable overcurrent
protection device.
II. The site AC distribution shall be equipped with protection devices against AC cable overcurrent, short
circuit and lightning strike. The AC distribution overcurrent protection device rating shall not be less than
1.5~2 times the actual DC Charger input power rating.
Holes (in red) at the bottom of the charger
Unit: mm
Note Same series products, installation
11

Steps:
1. Lead the AC power cord into the bottom of the charging pile from the cable entry hole reserved on the cement base。
2. Use a hole diameter of 12mm metallic electric terminal aligned with the required cable cross section according with the
power of the Charge Point (142kW DC).
3. Use the M12 screw and washer provided in order to connect the electric terminals.
4. Check all safety labels are correctly placed. Close the Charger’s door. The Charger has a security switch (anti-tamper
protection) installed that will avoid any charging session if the doors are opened.
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1
2
3
4
5. Fix 2 metal panels at the charger bottom. Fasten with screws.
Note:
The three-phase L1, L2, L3 wiring sequence must be consistent with the electricity standard of the located country.
Otherwise it will case some equipment inside display failure/alarm.

Steps:
1. Switch on the MCCB to power on AC
input. Check whether the voltage is
normal with multimeter.
2. Switch on the Lightning Protector
Breaker.
3. Switch on System Power Supply
Breaker. Check whether the voltage is
normal with multimeter
4. Check whether all the beacons are
illuminated in green, the screen display
is .
2.8Poweron thecharger
2.74Gwireless router/modemconnection
The system has been installed the controller (TCU) which can support the 3G/4G
Wireless communication. Customers can insert the local SIM card and 3G/4G network
card into the controller to activate this function. The wireless 3G/4G communication
needs to be set and configured according the local telecom operator environment.
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2.6Charging moduleinstallation
Steps:
1. Open the locks of the door panels on both sides of the charger.
2. Install the charging modules into the slots which have the same
address mXXX as the modules, see the right figure.
3. Tighten the modules with the screws on both sides.
4. Place the ventilation cover back and fix to the cabinet.
5. Charger module address dialing
a. The modules are divided into two groups, Group A and
Group B.
b. For 60kW DC output, need to install 3 modules into the slots
of Group A from top to bottom.
c. Group A, the dialing address from top to bottom is 80, 81, 82.
d. Group B, the dialing address from top to bottom is 88, 89, 8A.
1 2 34
Group B
Group A
Note:
When power on the charger, please double check the displayed dialing address is consistent with the label attached
to the module. See the address in above figure for more info.
1
2
3
TCU

The DC Charger is operated via the LCD Touch screen on the front panel. Charging progress can be started by RFID
Card, scanning a QR Code and Smartphone Applet control (need operation platform and Ethernet support and
smartphone applet) or manually.
When the charger powers on, the below Boot Upinterface shows the customer Logo.
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❸Operation
3.1Beacons
Over each connector there is a beacon light, it indicates the state of charge in which the connector is located.
CCS
LEDBeacon
CHAdeMO
LEDBeacon
AC
LEDBeacon
3.2Bootup
3.3Standby
After boot up self-checking completed, the display automatically enters the Standby interface.
Press the START
button to enter
connection interface.

1. Press the START button ofStandby InterfacetoenterConnection interface.
2. Selecttheplug compliantwithyour vehicleon the displayandconnectthe chargertoyour car.Waitfor
connectionstatus checking completed successfully.
Note:
I. The system leaves user 180s for connection, if times out, display will return to Standby interface.
II. If press Cancel button, display will return to Standby interface.
3.4HowtoCharge
4. You canchoose touse RFIDcardormobileapp forauthentication bypressing the correspondingicon on
the authentication selection interface.
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3. Afterconnection isestablished, the display will enterauthentication selectioninterface.
4.1 If you choose RFID card for authentication, swipe yourmembershipcard at hand.
Press this icon to
choose RFID card
authentication
Press this icon to
choose mobile app
authentication

4.2 If you choose mobile app for authentication, scan the QR codewithyoursmartphoneapplication.
Note:
I. User CARDS are uniformly issued by operators.
II. If you choose QR code scanning, the authorization will be performed on your smartphone application.
5. Afterauthentication passed,the charging willstart.The displaywillshow the charging detailsinterface.
Press the info icon for more
detailed charging data
Press the info icon, more detailed charging data will be displayed on the screen.
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Note:
I. The detailed data table will automatically disappear after shown up for 60 seconds.
II. User can return to the charging information interface by pressing the info icon again.
Use this slider to view
more detailed data
Press the info icon again
to return to charging
details interface

If another user comes to start another charging, follow below steps to initiate.
1. Selecttheplug which iscompliantwithyourcarandnotpopped out.Connectthe chargertoyourcar.
Note:
I. Simultaneous charging is only available for the EV which has different charging plug compared to the first
charging car.
II. Both AC and DC charging support simultaneous charging.
3.5SimultaneousCharging
17
3. Afterconnection isestablished, the display will enterauthentication selectioninterface.
Press this icon to
choose RFID card
authentication
Press this icon to
choose mobile app
authentication
The plug icon which is
not popped out
2. Waitforconnectionstatus checking completed successfully.
4. Follow the sameauthentication steps in How toCharge”section tocompletecharging process.

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3.6HowtoStop
A. Cardswiping tostartcharging mode.
1. Swipe the card again to stop charging.
2. Enter Billing interface automatically.
B. SmartphoneAPP tostartcharging mode.
1. Operate on the mobile APP to stop charging.
2. Enter Billing interface automatically.
3. Press the information icon on, the display will show more detailed information.
3. Press OK button to complete charging process. Charger connection interface displays. Unplug the connector and
return it to the charger holster.
Press OK button to
complete charging process.
4. Unplug the connector and return it to the charger holster.

1. Click the topleftarea ofthe screentoinitiateMaintenance interface.
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3.7Maintenance
The hidden
Maintenance interface
button is here.
Press and hold this
area for 1 second to
enter Maintenance
interface.
2. Inputpasswordforverification toenterMaintenance interface.
-At Maintenance interface, you can perform parameter setting query, charging record of the charging facility, fault
record query, management card binding and data export and etc.
-The modified value will be saved after clicking Save button, and will be effective after clicking Back button to restart.
-Maintenance interface can only be accessed in the non-charging state.
3.7.1How toentermaintenance interface
Note:
• The default password of all interfaces is 12345678.
•You can customize the password for each permission in the subsequent settings interface.