JUKI AMS-210DHL-6100 User manual

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Read safety instructuoru; carefully and understand them before using.
Retain
1:his, Instruction Manual for future refe1rence.
N4:liTE:
4t~mms.ij.lcl: .. 'AMS-21 ODHL··61 OOii::>IXE"O)mB.ij.c9o
~im!Cjqi*JO)AMS-21 ODO)El.ilmtms.ij•O) f~~li:::>IXC:0)5i~~ijiJ 'if~#, -tt.tmJffiO)
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This Instruction Manual i~ the lnstructic:m Manual for AIIIIS·210DHL-6100. Read "Safety
described i111 the Instruction Manual for AMS-2100 packed together with this
understand them before using your AMS-210DHL-6100.
·--------------------------------
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From the library of: Superior Sewing Machine & Supply LLC

From the library of: Superior Sewing Machine & Supply LLC

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7
CONTENTS
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AMS-21,0DHL-61 OO/m61 OOP (1) .........................................................3
parts for AMS-21 ODHL~61 00/=E)1 OOP (2) ..........................................................5
for AMS-21,0DHL-61 00/=61 OOP (3) .........................................................7
From the library of: Superior Sewing Machine & Supply LLC

I .
/SPECIFICATIONS
m~~~ X (~~)n~ 220mm Y (~~)n~ 60mm
* J:i2~..t~OJi±filct AM S - 2 1 0 0 c *Ei!l:9 o
Sewing area : X (lateral) direction 220 mm Y (longitudinal) direction 60 mm
* Specifications other than those described above are the same as' those of AMS-21 OD.
II. llxf\tl:t /INSTALLATION
To prevent possible accidents caused bythe fall of the sewing mac::hine, perform the work two persons o1·
more when the machine is moved.
1) ;litf&tmMt.JJ\-l.t<Y')rotlJO~ 6 ~PJT:9i-G, iliH.&tm
§}Jt.J J \-f.)la::.:::: S!Yb\ Sij)Z 0 )I} l; c< tc:~L, 1o
-tO)~, iliH.&tm.EIJJ1JJ \-f.)O)~~'a::lii&{{ G C::'d:)L, 1
c<tc~G'\o
2) I AM S ~ 2 1 0 D I=lXJ'iSZ~Eft.l~J 0) :iii. t!§;t 11!~r
(P 8 ----P 1 2) 0) ( l) ~ ( 1 1) (J))I~I;:f"F*~:
ff~ '::) -c < tc~G ~0
s ) iliH.&tm §JJ n; \ -•~.:::::;:::;!;: mz o 111=n:~· < rc_ t::
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iliff.& tm f!}] :b J\ -f)O)IJI[§] :fJ\ KD 1J\(Jj, i' 5 :/' JL,O) !.5{
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1) Remove six setscrews 8 in the throat plate auxiliary cover, and remove throat plate auxiliary cover from thte
sewing machine. At this time, make sure of the right and wrong sides of throat plate auxiliary cover
2) Perform the work in the order of (1) through (11) of Ill. INSTALLATION (P8 through P12) of "Instruction Manual for
AMS-2100".
3) Install throat plate auxiliary cover 8 on the sewing machine. At this time, install the cover so thai the right and
wrong sides of the cover when it was removed should not be mistaken.
The plane of throat plate auxiliary cover 8 is distorted. As a result, it will be the cause of troubl1e.
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From the library of: Superior Sewing Machine & Supply LLC

Wl1en tilting the sewing machine head
--·----u~ ·. l,t.:: b~t9.t'i!lc!C, m~~~::JIC:!ci:C!~tcJ:l,\~51C:5i~L, Z"ii!ii=J'.C:f-:TtcJ::>Z'(tc~l,'o
2Ht, 1"~CD~IIJI<::J::~~~~It15<:·t.:~. ~~~tJJ:> Z'b' 5f-:T1CJ:-=> Z'<ttc!\..\o
---------- ------------~' ------------------------------------------~
'filll:lraise the sewing machine h~ad with both hands taking care not to allow yourfingers to be caught in the
lheadi. In turn OFF the power before starl:ing the work so as to prevent accidents caused by abrupt
start
of the sewing machine.
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1) Re1move six setscrews in the throat plate auxiliary cover, remove throat plate auxiliary cover 8, and tilt the
sewing. machine head.
if you Wt thE! machine head with thE! throat plate auxiliary coverattached, throat plate auxiliary cover8 hits on table
and is b1mt. As a result, it will be the cause of trouble.
When re-installing throat plate auxiliary'cover
8, istall it so that the right and wrong sides of it when it was removed
should not be mistaken. The plane of throat plate auxiliary cover 8 is distorted. As a result, it will be the cause of
trouble.
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From the library of: Superior Sewing Machine & Supply LLC

IV. J(-':JUA ~/PARTS LIST
1. EXCLUSNE PARTS FOR AMS- 210DHL-6100/ -6100P (1)
AMS-210DHL-6100/-6100PWffl~~(l)
5
lJ
~14 ·15
-:3--
From the library of: Superior Sewing Machine & Supply LLC

~ o !fO _ .. _NQT~ ____ P~T- NQ . ___________ D_ E;_ § _C_ ~ J_ P_ I }_Q ~ ___________ L _'J __ "! _ .:L _______ Q_!:~ _
l Dlll2-Dl0-DOD
NEEDLE PLATE SUPPORT COVER
1\ 91 :l!ili5'' 37W -1
2 Dll09-Dl0-DAD
X FEED LOWER COVER ASM.
X1f t.l5''J:}JI\' - 7~
2
3 Dll08-Dl0-DOD FEED BASE COVER
t:79:1!'f}JI\'-
2
4 DlllO-DlO-DAD X'FEED UPPER COVER ASM.,RIGHT
X1V t;t;r:}JI\' -~t-· :?'~
1
1-
;)
lJ 1118- D 10- DAD
X.FEED UPPER COVER ASM.,LEFT
X1~'99I~J\' -t'J'9 :7~
1
15
Dlll3-Dl0-DOD COVER SUPPORT
J\915tili)''3"JJJ\'-HI
2
'7
SS-4150915-SP SCREW 15/64-28 1=9
j-1\. t5'' 15/64-28
1=9
2
8 SS-6110610-TP
SGREW
11/64-40 L=6
t7tY 11/64-40
L=6
2
9
WP-0520656-SA
WASHER
5.2X9.5X0.6 t.:;,·~·t 5.2X9.5X0.6 2
I)
Dll06-Dl0-DOD X MOTOR COVER
Xt:-)l-~1\'-
1
11 Bl520-210-DOA PRESSER PLATE SHEET (EXTENSION
"JJ'lf3l'J3t;HI1:$l)'-~
1
2 Bl522-210-DOA PRESSER PLATE AIR TYPE(EXTENSI
~:7f3?3?7l"ti1:$lAIR5'3? 1
:3
D4005-Dl0-DAD SENSOR CABLE ASM. ,A
~97' tYtt-7' I~A 7~ 1
14 MDP-170B2100 NEEDLE DPX17 #21 1\9 DPX17 #21
l
5 #01 MC-3720013-00
NEEDLE 1\9 SY3355 NM130
NOTE (tl: ~i.D
#01. ... FOR JE
JE}f.j
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From the library of: Superior Sewing Machine & Supply LLC

2. EXCLUSIVE
A PARTSFOR
MS - 2 I 0 D AMS-210DH
H L- 6 1 0 0 /- 6 1L-6100/-6100P (2)
OOPW:m
1
_____ ~ mllll& (2)
I -
I
I
I
I
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IN
17
1-~ I 3
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From the library of: Superior Sewing Machine & Supply LLC

~0-- _NQT!I .. -- _P~T_N9._------ 0-- _D_t;_ §_C_~ _I_P_ I _I_Q. ~----------- ~- _'.!_- '/: __ 1_------- _Q_!:o::_-
2
3
4
5
--6--- .. -
7
8
9
10
1_1 ___ _
2
13
14
15
1-6 -----·
7
18
9
20
:n
22
23
24
25
2-6----
27
28
29
30
31
D2501-Dl0-DAD X-Y TABLE COMPL. X-Y7-7' ~ ?-~J·~ 1
D2502-DlO-DOD RACE TABLE v-:A51'1 (1)
B2519-210-DOO Y ~EMOVAL RACE Y1~·~v-:A (l)
B2520-210-DOA Y FIXED RACE,RIGHT. YJ71v-i(~'\'' (1)
B2520-210-DOB Y FIXED RACE,LEFT YJ71v-:At~· 9 (l)
B2521-210-DOO Y BALL GAUGE YiJ;' -M' -Y (2)
B2522-210-DOO y STOPPER YAb'l\' (2)
B252'7-210-000 BALL 7-7' 113t/;J;' -~ (30)
SM-6040802-TP SCREW M4XO. 7 L=8 l1:1:1J7YH' 1n ( 4)
SM-6041002-TP SCREW M4 1=10 11:1:11777;!;' n M4XO. 7 L=lO (4)
HD-0005700-0A PHOTO SENSOR 7JtHY"!J" 2
D2510-Dl0-DOD X ~UIDE SHAFT X:IJ'1~·~·~ 1
D25ll-Dl0-DOD X ~UIDE SHAFT SUPPORT X:IJ'1V~·~t!TI 1
D2525-Dl0-DOD Y BEED SHAFT PLATE Y1~'tj~'J1~ 1
SL-4031081-SF SCREW M3 L=lO fl\' J~Y tAi< M3 L=lO 2
·~s~s~-9~1-~5
7
ll~_2~0~-c~P~nsrncR~E~W'l~5~/6~4~-=2s· L-l~l------------~o~,~:IJJ~;J;~.
7
~~~~15~/~6
7
4-~2~8~L-=
7
l~l---2
D2529-Dl0-DOD FEED STEPPING MOTOR :H9i<71t' y~· =t-~ 2
B250 -210-DOA X F.IXED RACE (EXTENSION) Mf::~t/3t/XJ71v-f: 2
B2508-210-DAB X BALL GAUGE ASM. (EXTENSION) :!J7f3t/3t/Xi);' -111' -Y 7~ 2
B2507-210-DOA X STOPPER A (EXTENSION) :lJ7f::~t/3t/Xi<bTI' A 2
B2507-210-DOB X STOPPER B (EXTENSION) :IJ7f::~t/3t/Xi<~,~B 2
SS-6110610-TP SCREW 11/64-40 1=6 t7~~· 11/64-40 L=6 8
SS-8123070-SP SCREW 3/16-28 1=30.0 ~;(~~· 3/16-28 1=30 2
NS-6120310-SP NUT 3/16-28 l1:1nJ7'~ 3/16-28 2
B2512-210-DOA X TIMING BELT(EXTENSION) :!J~f3~3tJX~1~Yj'f\'~~ 1
B2532-2l0-DOO X BELT BASE (EXTENSION) :!Jjf::~t/3tJXf\' M~'1 1
B4007-210-DOA X SENSOR SLIT (EXTENSION) :!Jjf::~t/3~XtY!T-i<9'~
SM-6052502-TP SCREW M5XO. 8 1=25 11:1:!Jjyf;J;' 1n
WP-0520656-SA WASHER 5.2X9.5X0.6 t7:fn' ~ 5.2X9.5X0.6
NM-6050001-SP NUT M5 111:!JJ:T1~ M5X0.8 1~~
D4004-Dl0-DOD X SENSOR INSTALLING PLATE xtY~H:1H~
--6-
From the library of: Superior Sewing Machine & Supply LLC

3. EXCLUSIVE PARTS FOR AMS-210DHL-6100/-6100P (3)
AMS-210DHL-6100/-6100P~ffl$~(3)
l_lli! ~ ~0 ___ Ng~ ____ r:_AI_3T_ N_O: _________ _ I!_ ~ _ S_ ~ _R _I_ f _ T_ ! _0 .. ~ ___________ t_ __ 'J __ ~ __ 1_ ________ Clt~ ..
1 D2553-D10-DOD
FEEDING FRAME )(Ji[!J-IY!--IJ'l'
2 D2552-D10-DOD LOWER PLATE
Y!l15l
3 SB-7100003-00
BEARING :lt1:1J' 9 y" 'J?'J
4 D2557-D10-DAD
BLANK ASM. 7'7Af1'J)(Ji~I7.7Y'J 'J~ 2
5 B2592-210-000
PLASTIC PLATE STOPPER
7'7Af1'J )(JjfiA~'n'
l
6 SS-7110340-SP
SCREW ll/64-40 L= 3.2
1JH:'J1<y•
11/64-40 1= 3.2 2
-7'-
From the library of: Superior Sewing Machine & Supply LLC

From the library of: Superior Sewing Machine & Supply LLC

CORPORATION
INTERNATIONAl SAlES DIVISION
_______ j
<:<7)~§6<7)~l 11:Jit::-.:Jl !l:::fBJJJa;,<;ii:b'® IJ *Gtc 5d:3>.J<:IiD<7)~..&7CJi5.SZid:3t±8*Pfilt::iBIT:~l \-§trtt< tc<!l\o
* C:a:>f!llili~B.F.I\!t/J\-~ IJ :A. H<l:i±li'&.B!O)tc!b?15toCQt:~!l-~~tJ'®tl ifV o
Please do not hesitate to contact our distributors or agents in your area lor further informaliion when nE~cessary.
*The description covered in this lnstnJction MamJai/Parts li!;t is subject c:l!an!iJ~~ for impr<~11eme,1t of
the commodity without notic:e. 98 ·
013 Printed in Jaoan (E)
From the library of: Superior Sewing Machine & Supply LLC