JUKI DDL-9000B-SS User manual

DDL-9000BSeries
The DDL-9000B Series is the premier model of
the 1-needle lockstitch machine
with respect to functions, performance and design.
DDL-9000B-MS-WB/CP-180A
DRY
Energy
saving
Direct-drive, High-speed, 1-needle Lockstitch Machine with Automatic Thread Trimmer
Direct-drive, High-speed, 1-needle Lockstitch Machine with Automatic Thread Trimmer
DDL-9000B Series

This 1-needle lockstitch machine is JUKI's highly
advanced model provided with a thread trimmer
which operates at the highest speed of its kind,
a mechanism which promises silent operation and
various technical features which promise power saving.
JUKI pursues the highest seam quality, highest productivity, easiest operation and
smallest power consumption at all times.
Now, JUKI has launched its cutting-edge 1-needle lockstitch machine which is a successor model
of the DDL-9000 and DDL-9000A. The DDL-9000B is the top of the line lockstitch machine developed
by JUKI, a company which always strives toward the achievement of genuine quality.
The DDL-9000B is an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment.
●This sewing machine reduces power consumption by 15% as compared with the conventional models.
●The sewing machine satisfies the requirements stipulated in the "Juki Group Green Procurement Guidelines*. "
And it certainly complies with the RoHS Directive*.
●The DDL-9000B uses more common parts than the conventional models. In addition, the total number of
parts has been reduced by 15%.
●The mass ratio of unrecyclable parts has been reduced by 4% and the mass of the product has been reduced by
14% as compared with the conventional models.
* The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment.
The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.
For details of JUKI ECO PRODUCTS, refer to : http://www.juki.co.jp/eco_e/index.html
JUKI ECO PRODUCTS

Direct-drive, High-speed, 1-needle Lockstitch Machine
with Automatic Thread Trimmer
The sewing speed of 5000sti/min, which is the highest speed of any
direct-drive lockstitch machines, contributes to increased productivity.
DDL- 9000B Series
DDL-9000B-S
Minute-quantity lubrication type
Max. sewing speed: 5,000sti/min
DDL-9000B-MS-WB/CP-180A
· The needle bar and thread take-up components are lubricated with the minimum required quantity of oil. For the hook section,
the standard method of lubrication is employed.
S
DRY
The DDL-9000B-S is the standard model developed with the emphasis on durability.
It produces seams with consistency when run at speeds which falls in the range
of the highest sewing speeds.
Sewing work free from oil stains by means of our leading-edge dry-head technology.
DDL-9000B-M
Semi-dry head type
Max. sewing speed: 5,000sti/min
*"sti/min" stands for "Stitches per Minute."
M
DRY
· The needle bar and thread take-up components are not lubricated.
· For the hook section, the standard method of lubrication is employed.
icated
With the advanced dry technology of enabling operation without being lubricated,
a frame which does not need lubrication has been developed. It is provided with not only
a high-speed sewing capability, but also a safety feature for preventing oil stains.
The machine prevents the material being sewn from being stained with oil.
DDL-9000B-D
Fully-dry head type
Max. sewing speed: 4,000sti/min
· The section around the needle bar, the thread take-up lever and the hook are not lubricated.
D
dth h k tl bi t d
As its designation indicates, the dry-head type machine ensures convenience of use by
totally preventing the oil from staining the material being sewn. The machine wholly
contributes to improved quality of finished products.
The line-up of the DDL-9000B series in terms of lubricating method
of the machine head consists of: S: Minute-quantity lubrication,
M: Semi-dry head type and D: Fully-dry head type.
All of the three machine head types are friendly to the environment
since they prevent oil stains and minimize the quantity of stain
remover used. Select one of the three different machine heads
according to your sewing applications.

Energy-saving techniques Power consumption is substantially decreased.
Further evolved
The sewing machine reduces power consumption with its advanced energy-saving techniques.
The latest compact-size servomotor has been adopted.
The DDL-9000B has adopted the latest compact-size servomotor as its driving
source. This latest compact-size servomotor is an energy-saving, highly efficient
motor which is able to run under a high torque and has a broader range of speed.
In addition, the servomotor is installed with a direct-drive system to transmit
the motor power directly to the sewing machine, thereby achieving improved
power-consumption saving, quicker response, quicker startup, increased accuracy
of the stop position and stronger material penetrating force of the needle.
The new model control box, which energy-saving mode is provided.
The new model control box SC-920, which consists of an energy-saving mode, has
been developed. This control box is the first one which provides an energy-saving
mode for the sewing machine. The power consumption during standby, when the
motor is at rest, is reduced by approximately 20%.
In addition, abundantly incorporated state-of-the-art energy-saving features such as
a compact-in-size solenoid for the auto-lifter (optional) allow the DDL-9000B to
reduce power consumption, to increase productivity and to be friendly to the
environment.
Comparison of power consumption
When the sewing machine availability factor is 25%, the DDL-9000B reduces
power consumption by 70% or more as compared with the conventional model
incorporating a V-belt type electronic stop motor, by 20% or more as compared
with the conventional model incorporating a V-belt type servomotor, or by 15%
as compared with its predecessor model (DDL-9000A).
Needle bar finished with a special surface treatment
One-touch type reverse feed device WiperAppearance configuration of the DDL-9000B when the auto-lifter
AK-141 (optional) is installed
Dry technology Oil stains on the material being sewn are reduced, thereby improving product quality.
Further evolved
The advanced dry technology helps prevent oil stains on the material being sewn. The main source of oil stains is the frame.
The semi-dry head type sewing machine comes with a frame which does not need lubrication. The fully-dry head type sewing
machine is an even further evolved dry-head type which comes with a frame and a hook section which do not need lubrication.
The needle bar mechanism is finished with a special surface treatment (DLC,
Diamond Like Carbon Coating) and uses JUKI's unique special grease for
lubrication. Grease-filled bearings have been adopted for the sections requiring
bearings.
The frame mechanism of the sewing machine demonstrates superb durability
even with no oil. Oil stains on the material being sewn are reduced. As a result
the frequency of stain removal work or re-sewing work is dramatically reduced,
thereby improving the finished quality of the product.
Design for achieving silent operation The operating noise generated by the mechanisms is reduced, helping reduce operator fatigue.
Further evolved
One of the eternal challenges of a sewing plant is the improvement of the work environment.
One of the factors to be improved is noise within the plant. The DDL-9000B 1-needle lockstitch
machine is the sewing machine which is used most frequently in the sewing plant. For this
reason, the noise generating mechanisms have been attuned to eliminate any harsh noise.
The major sources of noise are the one-touch type reverse feed device, the wiper and the
auto-lifter, which have been designed aiming at the reduction of noise.
The resulting mechanisms' operating noise is reduced, thus helping reduce operator fatigue.
Energy-saving mode is provided
Power consumption
The new model AC servomotor
(direct-drive)
AC servomotor
(direct-drive)
AC servomotor
(V-belt type)
20%
OFF
15%
OFF
DDL-9000B DDL-9000A DDL-8700-7 DDL-8700-7
70%
OFF
Electronic-stop motor
(V-belt type)
*When the DDL-9000B runs under the energy-saving mode,
the sewing machine availability factor is 25 %
The latest compact-size servomotor

Output control function
Target No. of products display mode/Target-actual result difference
display mode
Thread trimming mechanism Thread trimming speed has been doubled or more that of the conventional model!
Further evolved
Analysis of operator work has revealed that the working rhythm substantially affects the
productivity.Based on the aforementioned fact, JUKI focused on the thread trimming speed.
By maximizing the thread trimming speed, the operating rhythm can be improved.
The DDL-9000B trims thread at least two times faster than the conventional
thread trimmer, thanks to the improved thread-trimmer driving mechanism.
This improves the responsiveness of the sewing machine during changeovers
between sewing and thread trimming operations.
The length of time elapsing from thread trimming at the end of sewing to the start
of a subsequent operation can be shortened, thereby improving operator rhythm.
Production support function The operation panel is provided with a production support function.
Further evolved
Two different operation panels, the CP-18A and CP-180A are applicable to the DDL-9000B.
Both operation panels are provided with the production support function.
The production support function actually consists of three different functions (six different modes), which are the output control function,
operation measuring function and bobbin counter function. Each with its own production support effect. An appropriate function (mode)
can be selected as required. The parameter setting can be done on the panel located on the top of the sewing machine, thereby helping
reduce operator fatigue during setup changing.
Since operators are able to work while checking their actual number of products
on the panel at all times, they can strengthen their sense of purpose of achieving
the target, thereby increasing productivity. Operators can visually check the
progress of their work in real time, leading to the early detection of any problems
and the execution of early corrective measures.
The CP-180 is recommended for sewing difficult-to-sew
materials, hard-to-sew parts or for processes in which
lots of setup changes are required. With the CP-180A,
in addition to the functions of the CP-18A, the speed of
stitch adjustment, ON/OFF of the automatic thread
trimmer, automatic reverse stitching, double-reverse
stitching, constant-dimension sewing, rectangular
stitching and multi-layer stitching can be changed over
with a finger-tip control, thereby substantially reducing
the length of time required for setup changing.
CP-180A
Thread trimming speed has been doubled
or more that of the conventional mode
Production support function is provided
Under the target No. of products display mode, the target number of
products and the actual number of products produced according to the
work hours are displayed.
In the under target-actual result difference display mode, the difference
between the target number of products and the actual number of products
produced is displayed.
Bobbin counter function
Bobbin counter display mode
The operator is notified that the bobbin needs to be replaced before the bobbin
thread runs out.
Operation measuring function
Sewing machine availability display mode/Pitch time display mode
/Average speed of stitch display mode
Since the sewing machine operation status, pitch time (process machining time),
can be automatically measured, process analysis, line arrangement and
confirmation of facility efficiency can be obtained with ease.
As a result, the man-hours required for production control are reduced.
Under the sewing machine availability display mode, the average sewing
machine availability in the previous cycle and the current cycle is displayed.
Under the pitch time display mode, the average process machining time in
the previous cycle and the current cycle is displayed.
Under the average speed of stitch display mode, the accumulated speed
of stitch in the previous cycle and the current cycle is displayed.
The CP-180A is recommended if you use
the DDL-9000B for a difficult sewing process.
CP-18A

Hook: 27003557
Bobbin: 27003805
Bobbin case: 27003755
OPTIONS
ADAPTABLE RANGE OF SEWING
The sewing range in which the machine can sew with the factory-attached standard gauge
S: For medium-weight materials (standard #11)
H: For heavy-weight
materials (standard #21)
Best for shirts, blouses, ladies'/men's wear, and workwear
Best for hard-to-sew materials and newly developed
materials that are hard to handle
(specially processed materials or silk-like materials)
Best for jeans and
winter outer wear
#8
(Nm60)
Thickness of material
#9
(Nm65)
Available needle count
#11
(Nm75)
#14
(Nm90)
#18
(Nm110)
#20
(Nm125)
#23
(Nm160)
A: For light-weight materials (standard #9)
Optional switch: 23632656
The switch is mounted above
the one-touch type reverse feed
switch. With this handy switch,
the operator is able use various
functions with ease. The switch
is helpful especially in standing
work.
With the option switch, the operator
can select one of various optional features, which include the needle
up/down compensation, 1-stitch compensation, reverse-stitch
compensation, auto-lifter, thread trimming, and cancellation of
automatic reverse stitching at the ending of sewing.
Micro-lifter: 40056622
The micro-lifter works to prevent
damage to the material or a slip
between two plies when sewing a
shaggy or elastic material.
The micro-lifter is finely adjustable
in its height without using a tool.
Auto-lifter AK-141 (foot-pedal type):40089370
The auto-lifter is a device for automatically lifting the presser
foot (by the knee). It is helpful also in standing work.
Non-lubricated hook: 22890206
Non-lubricated hook: 22890404
(with a needle guard)
The hook is used with the lubrication
stopped, thereby preventing oil
stains. The non-lubricated hook has
a lace made of special plastic.
(provided as standard for the fully-dry head type)
The following two parts must be added to enable use of the
non-lubricated hook in semi-dry head type machines or
minute-quantity lubrication type machines.
Lubricated hook C: 11141355
As compared with the regular hook,
the lubricated hook C has a structure
which has been designed giving a
higher priority to the high-speed
sewing capability. The hook has a
shaper blade point which is provided
with a needle guard.
Non-rotary bobbin
The non-rotary bobbin
eliminates irregular
stitches which have a
tendency to occur at
some sewing speeds
and bobbin-thread tension fluctuations which have a
tendency to occur according to the bobbin thread remaining
on the hook. Since the bobbin thread is fed without rotating
the bobbin, the bobbin never idles.
The non-rotary bobbin requires an exclusive hook, bobbin and bobbin
case.
Hook driving shaft stop-plug screw : 11079506
O-ring : RO036080200
Non-lubricated hook Lubricated hook C
Lubricated hook K: 23621303
The hook is effective when used in processes for sewing rigid
parts of fabric with a thin needle (such as a foundation
sewing process). The hook has a hard blade point which is
provided with a needle guard.
(applicable needle count: #8 to #10)
Throat plate hole: 1.6
Throat plate hole: 1.9
Throat plate hole: 2.6

SPECIFICATIONS
WHEN YOU PLACE ORDERS
DDL9000B□□□□□□□□□□
CP18A
CP180A
Not provided
Provided
Wiper
Not provided
Provided (pedal-driven)
Auto-lifter Code
AK141
Code
0B
WB
Minute-quantity lubrication head type
Minute-quantity lubrication head type
Semi-dry head type
Semi-dry head type
Fully-dry head type
Medium-weight
Heavy-weight
Light-weight
Medium-weight
Medium-weight
Machine head Application Code
SS
SH
MA
MS
DS
Single-phase 100~120V
3-phase 200~240V
Single-phase 200~240V (for General Export)
Single-phase 200~240V (for CE)
Single-phase 200~240V (for China)
Power supply Code
S
D
K
N
U
Machine head
Operation panel
DDL-9000B-SS
Medium-weight
DDL-9000B-SH
Heavy-weight
DDL-9000B-MA
Light-weight
DDL-9000B-MS
Medium-weight
DDL-9000B-DS
Medium-weight
Model name
Application
Lubrication
Lubricating oil
Max. sewing speed
Max. stitch length
Needle bar stroke
Feed dog height
Needle
Lift of the presser foot
Size of bed
Bobbin thread winder
Machine head drive
Automatic reverse feed function
Power consumption
Gross package weight
Net weight
Outside dimensions of package (mm)
Minute-quantity lubrication
JUKI Machine Oil 7 (equivalent to ISO VG7)
5,000sti/min* 4,500sti/min*
5mm*
30.7mm
0.8mm
DB×1(#11)
#9~18
(Nm65~110)
35mm
1.2mm
DB×1(#21)
#20~23
(Nm125~160)
4mm
29mm
0.8mm
DB×1(#9)
#8~11
(Nm60~75)
By hand: 5.5mm, By knee: 15mm, Auto: 8.5mm
517×178mm (distance from needle to machine arm: 303mm)
Built-in the machine head
Compact AC servomotor (450W) that is directly connected to the main shaft (direct-drive system)
Provided as standard
320VA
51kg / 53kg (with AK-141)
Machine head: 38kg / 40kg (with AK-141), Control box: 3.2kg
713×313×767(0.171m3)
DB×1(#11)
#9~18
(Nm65~110)
5mm*
30.7mm
5,000sti/min* 5,000sti/min* 4,000sti/min*
Semi-dry Fully-dry
-
*The maximum sewing speed should be set at 4,000sti/min or less when the machine is used with a stitch length of more than 4mm.
*"sti/min" stands for "Stitches per Minute."
Please note when placing orders, that the model name should be written as follows:
•To order, please contact your nearest JUKI distributor.

NOVEMBER, 2012 Printed in Japan(C)
SEWING MACHINERY BUSINESS UNIT
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO 206-8551, JAPAN
PHONE : [phone]
FAX : [phone]
http://www.juki.com
✽ Specifications and appearance are subject to change without prior notice for improvement.
✽ Read the instruction manual before putting the machine into service to ensure safety.
✽ This catalogue prints with environment-friendly soyink on recycle paper.
Juki Corporation operates an environmental management system
to promote and conduct the following as the company engages in
the research, development, design, sales, distribution,and
maintenance of industrial sewing machines, household sewing
machines, industrial robots, etc., and in the provision of sales and
maintenance services for data entry systems:
(1) The development of products and engineering processes
that are safe to the environment
(2) Green procurement and green purchasing
(3)
Energy conservation (reduction in carbon-dioxide emissions)
(4) Resource saving (reduction of papers purchased, etc.)
(5) Reduction and recycling of waste
(6) Improvement of logistics efficiency (modal shift and
improvement of packaging, packing, etc.)