JUKI AMS-210E-1306 User manual

i
ENGLISH
INSTRUCTION MANUAL

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CONTENTS
!.
MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) 1
1. SPECIFICATIONS 1
2. CONFIGURATION 2
3. INSTALLATION 3
3-1. Installing the electrical box 3
3-2. Installing and connecting the power switch 3
3-3. Installation of the sewing machine head 4
3-4. Installing the drain receiver and the head support rubber 5
3-5. Safety switch 5
3-6. Installing the throat plate auxiliary cover 6
3-7. Installing the panel 7
3-8. Attaching the pedal chain (For S specification only) 7
3-9. Installing the thread stand 7
3-10. Raising the machine head 8
3-11. Connecting the cord 9
3-12. Installing the motor cover 11
3-13. Managing the cord 12
3-14. Connecting the pneumatic components (Pneumatic type only) 12
3-15. Installing the air hose (Pneumatic type only) 13
3-16. Installing the eye protection cover 14
4. PREPARATION OF THE SEWING MACHINE 14
4-1. Lubrication 14
4-2. Attaching the needle 15
4-3. Threading the machine head 15
4-4. Installing and removing the bobbin case 16
4-5. Installing the bobbin 16
4-6. Adjusting the thread tension 17
4-7. Intermediate presser height 18
4-8. Adjusting the thread take-up spring 19
5. OPERATION OF THE SEWING MACHINE 19
5-1. Sewing 19
5-2. Needle thread clamp device 20
@.OPERATION SECTION (WITH REGARD TO THE PANEL) 22
1. PREFACE 22
2. WHEN USING IP-400 25
2-1. Name of each section of IP-400 25
2-2. Buttons to be used in common 26
2-3. Basic operation of IP-400 27
2-4. LCD display section at the time of sewing shape selection 29
(1) Sewing shape data input screen 29
(2) Sewing screen 31
2-5. Performing sewing shape selection 33
2-6. Changing item data 35
2-7. Checking pattern shape 37
2-8. Performing modification of needle entry point 38
(1) Changing the thread tension value 38

ii
(2) Changing the intermediate presser height value 39
2-9. How to use temporary stop 40
(1) To continue performing sewing from some point in sewing 40
(2) To perform re-sewing from the start 41
2-10. When setting of sewing product is difficult because of interruption of needle tip 41
2-11. Winding bobbin thread 42
(1) When performing winding bobbin thread while performing sewing 42
(2) When performing winding bobbin thread only 42
2-12. Using counter 43
(1) Setting procedure of the counter 43
(2) Count-up releasing procedure 45
(3) How to change the counter value during sewing 45
2-13. Performing new register of users’ pattern 46
2-14. Naming users’ pattern 47
2-15. Performing new register of pattern button 48
2-16. LCD display section at the time of pattern button selection 49
(1) Pattern button data input screen 49
(2) Sewing screen 51
2-17. Performing pattern button No. selection 53
(1) Selection from the data input screen 53
(2) Selection by means of the shortcut button 54
2-18. Changing contents of pattern button 55
2-19. Copying pattern button 56
2-20. Changing sewing mode 57
2-21. LCD display section at the time of combination sewing 58
(1) Pattern input screen 58
(2) Sewing screen 60
2-22. Performing combination sewing 62
(1) Selection of combination data 62
(2) How to edit combination data 62
2-23. Changing memory switch data 63
2-24. Using information 64
(1) Observing the maintenance and inspection information 65
(2) Releasing procedure of the warning 66
(3) Observing the production control information 66
(4) Performing setting of the production control information 68
(5) Observing the working measurement information 70
2-25. Using communication function 72
(1) Handling possible data 72
(2) Performing communication by using the smart media 73
(3) Performing communication by using RS-232C 73
(4) Take-in of the data 74
(5) Taking in plural data together 75
2-26. Performing formatting of the smart media 77
3. WHEN USING CP-20 78
3-1. Name of each section of CP-20 78
3-2. Operation of CP-20 (Basic) 79
(1) Item data setting 79
(2) Checking the contour of a sewing pattern 81
(3) Performing modification of the needle entry point 82

(4) When the pattern is changed 84
3-3. Performing copying of pattern 84
3-4. Performing deletion of pattern 85
3-5. Sewing 86
(1) Change to the other sewing pattern 86
3-6. Winding bobin 87
(1) To wind a bobbin while the sewing machine is performing sewing 87
(2) To wind a bobbin independently 87
3-7. Operation of CP-20 (Advanced) 88
(1) Performing sewing using the pattern keys ( , , , and ) 88
(2) Register to the pattern key 88
(3) Sewing operation 90
3-8. Performing sewing using the combination function 91
(1) Register of the combination 91
(2) Sewing operation 92
3-9. When using as "bobbin thread counter" 93
(1) How to use the temporary stop 93
3-10. Start and change of the memory switch 94
3-11. Correspondence table of LED and 7-segment display 95
4. MEMORY SWITCH DATA LIST 98
4-1. Data list 98
4-2. Initial value list 106
5. ERROR CODE LIST 108
#. MAINTENANCE OF SAWING MACHINE 114
1. MAINTENANCE 114
1-1. Adjusting the height of the needle bar (Changing the length of the needle) 114
1-2. Adjusting the needle-to-shuttle relation 114
1-3. Adjusting the height of the feeding frame 116
1-4. Adjusting the vertical stroke of the intermediate presser 116
1-5. The moving knife and counter knife 117
1-6. Needle thread clamp device 117
1-7. Thread breakage detector plate 117
1-8. Draining waste oil 118
1-9. Amount of oil supplied to the hook 118
1-10. Replacing the fuse 118
1-11. Changing the voltage of 100,/200V 119
1-12. Replenishing the designated places with grease 120
1-13. Troubles and corrective measures (Sewing conditions) 122
2. OPTIONAL 124
2-1. Table of Needle hole guide 124
2-2. Silicon oil tank 124
iii

– 1 –
1. SPECIFICATIONS
!. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)
1 Sewing area X (lateral) direction Y (longitudinal) direction
AMS-210E-1306 : 130 mm × 60 mm
AMS-210E-1510 : 150 mm × 100 mm
AMS-210E-2206 : 220 mm × 60 mm
2 Max. sewing speed 2,700 rpm (When sewing pitch is 3 mm or less)
3 Stich length 0.1 to 12.7 mm (Min. resolution : 0.05 mm)
4 Feed motion of feeding frame Intermittent feed (2-shaft drive by stepping motor)
5 Needle bar stroke 41.2 mm
6 Needle DP x 5, DP x 17
7 Lift of feeding frame Max. 25mm (Pneumatic type only Max.30mm)
8 Intermediate presser stroke 4 mm (Standard) (0 to 10 mm)
9 Lift of intermediate
presser
20 mm
10 Intermediate presser
DOWN position
variable
Standard 0 to 3.5 mm (Max. 0 to 7.0 mm)
11 Shuttle Double-capacity semi-rotary hook
12 Lubricating oil New Defrix Oil No. 2 (Supplied by oiler)
13 Memory of pattern
data
EEP-ROM , Smart media
• EEP-ROM : Max. 200 patterns (Max. 20,000 stitches/pattern)
• Smart media : Max. 999 patterns (Max. 50,000 stitches/pattern)
14 Temporary stop facility Used to stop machine operation during a stitching cycle.
15 Enlarging / Reducing
facility
Allows a pattern to be enlarged or reduced on the X axis and Y axis independently
when sewing a pattern. Scale : 1% to 400% times (0.1% steps)
16 Enlarging / Reducing
method
Pattern enlargement / reduction can be done by increasing / decreasing either stitch
length or the number of stitches. (Only increase/decrease of stitch length when pattern
button is selected and CP-20 is used)
17 Max. sewing speed
limitation
200 to 2,700 rpm (Scale : 100 rpm steps)
18 Pattern selection
facility
Pattern No. selection method
(EEP-ROM : 1 to 200, Smart media : 1 to 999)
(CP-20 is the scroll type.)
19 Bobbin thread counter UP/DOWN method (0 to 9,999)
20 Sewing counter UP/DOWN method (0 to 9,999) (IP-400 only)
21 Memory back-up In case of a power interruption, the pattern being used will automatically be stored in
memory.
22 2nd origin setting
facility
Using jog keys, a 2nd origin (needle position after a sewing cycle) can be set in
the desired position within the sewing area. The set 2nd origin is also stored in
memory.(IP-400 only)
23 Sewing machine motor 550W servo-motor
24 Dimensions 1,200mm (W) x 710mm (L) x 1,200mm (H) (Excluding thread stand)
25 Mass (gross mass) Machine head 69kg, control box 16.5kg
26 Power consumption 500 VA
27 Operating temperature
range
5˚C to 35˚C
28 Operating humidity range 35 % to 85 % (No dew condensation)
29 Line voltage Rated voltage ±10% 50 / 60 Hz
30 Air pressure used Standard 0.35 to 0.4 MPa (Max. 0.55 MPa)(Pneumatic type only)
31 Air consumption 1.8 dm3 / min (ANR) (Pneumatic type only)
32 Needle highest
position stop facility
After the completion of sewing, the needle can be brought up to its highest position.
33 Noise Workplace-related noise at sowing speed
n = 2,700 min–1 : LPA ≦ 84dB(A)
Noise mesurement according to DIN 45635-48-B-2-KL2

– 2 –
Air regulator
(for pneumatic type only)
2. CONFIGURATION
1 Machine head
2 Wiper switch
3 Temporary stop switch
4 Feeding frame
5 Intermediate presser
6 Thread stand
7 Operation panel (IP-400 or CP-20)
8 Power switch
9 Control box
!0 Foot pedal
!1 Manual pedal (Excluding pneumatic type)
1
2
3
4
6
7
8
9
!0
5
!1

– 3 –
3. INSTALLATION
3-1. Installing the electrical box
Install the electrical box on the underside of the
table at the location illustrated using round-head
bolt 1, plain washer 2, spring washer 3 and
nut 4 supplied with the machine, and using bolt
having hexagonal indentation on the head 5
spring washer 6 and plain washer 7 supplied
with the machine.
1) Installing the power switch
Fix power switch 1 under the machine table
with wood screws 2.
Fix the cable with staples 3 supplied with the
machine as accessories in accordance with the
forms of use.
Five staples 3 including the staple
for fixing the operation panel cable
are supplied as accessories.
3-2. Installing and connecting the power switch
1
5
6
7
2
3
4
12
3

– 4 –
(2) Connecting the power source cord
Voltage specifications at the time of delivery from the factry are indicated on the voltage indication
seal. Connect the cord in accordance with the specifications.
Voltage indication seal (3-phase type only)
Voltage caution seal
Rating label
Table
Brown Brown
Brown
Light blue Light blue
Light
blue
Green/Yellow Green/
Yellow
Control box
Green/Yellow
Plug
Power source cord
Power switch
GND
AC200 V
AC220 V
AC230 V
AC240 V
• Connecting single phase 200V, 220V, 230V and 240V
White
Power source cord
Power switch
GND
AC200 V
AC220 V
AC240 V
• Connecting three phase 200V, 220V and 240V
Red
White
Black
Green/
Yellow
Red
Black
White
1) Fit the holes of hinges A to the holes of table
and fix as shown in the figure.
3-3. Installation of the sewing machine head
In case of the pneumatic type, fix
solenoid valve installing plate 1
as well.
WARNING :
To prevent possible accidents caused by the full of the sewing machine, perform the work by two
persons or more when the machine is moved.
A1
1. Never use under the wrong
voltage and phase.
2. When changing the voltage,
refer to the item of "#-1-11.
Changing the voltage of
100,/200V".
Table
Control box
Green/Yellow
Black Red
Green/Yellow
Plug

– 5 –
3-4. Installing the drain receiver and the head support rubber
1) Fix drain receiver 2 in the installing hole of
table 1 with two setscrews 3.
2) Screw in drain bin 4 to drain receiver 2.
3) Insert sewing machine drain pipe 5 into drain
bin 4.
4) Insert head support rubbers 6 to machine bed 7.
5) Bundle the cables with clip bands 8 as shown
in the figure. (Excluding air tube)
1. Insert drain pipe 5 until it will
go no further so that it does
not come off drain bin 4 when
tilting the machine head.
2. Remove the tape fixing drain
pipe 5.
1
2
4
6
6
6
6
36
5
7
6
8
3-5. Safety switch
1
Remove tape 2 fixing the lever section of safety
switch 1.
1. When using the safety switch
without removing tape 1, it
is very dangerous since the
sewing machine works even in
the state that it is tillted.
2. In case error 302 occurs when
the sewing machine works
after setup, loosen the safety
switch 2 fitting screw with
a screwdriver, and lower the
switchto the downside of the
sewing machine.
2

– 6 –
3-6. Installing the throat plate auxiliary cover
[When using area 1306]
1) Temporarily fix throat plate auxiliary
cover supports A 2 and B 3 to the
machine bed with setscrews (M5)6.
[When using areas 1510 and 2206]
1) Temporarily fix throat plate auxiliary
supports A 2 and B 3 to the machine
bed with setscrews (M5) 6 and throat
plate auxiliary support C 9 to the
machine bed with setscrew (M6) !0.
2) Move the cloth feed base to the rear,
and place throat plate auxiliary cover
1 from between lower plate 7 and
throat plate 8. At this time, be careful
not to bend lower plate 7.
3) Fix throat plate auxiliary cover 1 with
throat plate auxiliary cover setscrews
2 and washers 4.
1
42
5
6
3
4
87
1. Be careful so as not to mistake the direction of throat plate auxiliary cover
support.
2. Fix the throat plate auxiliary cover 1 so that is higher than the throat plate 8
(within 0.3 mm). When it is lower than the throat plate 8, needle breakage or the
like due to the defective feed will be caused.
3. Confirm by putting a ruler or the like that the throat plate auxiliary cover 1 is
horizontally installed. If not, throat plate auxiliary cover 1 and lower plate 7
come in contact partially with each other, and abnormal worn-out will be caused.
1
2
56
34
8
7
465
4
5
!0
9
[Area 1306]
1
1
8
Within 0.3 mm 1
[Areas 1510 and 2206]

– 7 –
1
2
4
3
Fix operation panel installing plate 1 to an
optional place on the table with wood screws 2,
and pass the cable through table hole 4.
Fix the operation panel on panel installing plate 1
with screws 3 supplied as accessories.
Fix the cable on the bottom surface of the table
with the staples supplied with the machine as
accessories.
2) Installing the CP-20
1
2
3
3-8. Attaching the pedal chain (For S specification only)
3-7. Installing the panel
Fix operation panel installing plate 1 to an
optional place on the table with two wood screws
2.
2
1) Installing the IP-400
1
1
2
3-9. Installing the thread stand
1) Assemble the thread stand, and put
it in the hole in the top left corner of
the machine table.
2) Tighten locknut 1 to fix the thread
stand.
3) When ceiling wiring is possible,
pass the power cord through spool
rest rod 2.
Connect the machine 1 and manual pedal 3 with
chain 2.
When you tilt the sewing machine,
be sure to tilt it after removing
chain 2 from manual pedal 3.

– 8 –
3-10. Raising the machine head
WARNING :
Tilt/raise the sewing machine head with both hands taking care not to allow your fingers to be
caught in the head.
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
[When using areas 1306 and 1510]
When raising the sewing machine, hold inserting
section A of the machine bed by hand, and quietly
raise it until bed support rubber 3 comes in contact
with the table. For the S type, remove chain 2 from
manual pedal 1 first, and perform the work.
1. Be sure to raise the machine
head at the leveled place so as
to prevent the sewing machine
from falling.
2. When raising the machine
head, move feeding frame 4
beforehand to the right-hand
side until it goes no further, and
fix it with tape or the like. When
the machine head is raised in
the state that moving or fixing is
insufficient, breakage of X-move
cover or X-move rail will be
caused. Besides, feeding frame
4 which is tilted to the left-hand
side by the self-weight interferes
with the intermediate presser
or the like and breakage of the
components will be caused.
4
2
3
65A
1
7
[Area 2206] [When using area 2206]
1) Remove throat plate auxiliary cover
6 from the sewing machine.
2) Hold inserting section A of the
machine bed by hand, and quietly
raise it until bed support rubber 3
comes in contact with the table.
3) After returning the sewing machine
to its home position, refer to “!-3-6.
Installing the throat plate auxiliary
cover”, and install the throat plate
auxiliary cover.
1. Be sure to raise the machine head at the leveled place so as to prevent the
sewing machine from falling.
2. When raising the sewing machine without removing throat plate auxiliary cover 6,
the throat plate auxiliary cover interferes with the table, bend or breakage of the
throat plate auxiliary cover, tilt of the sewing machine, etc. will result.

– 9 –
3-11. Connecting the cord
Slowly
1
[How to open the control box]
Remove four screws 1 fixing the rear cover of
the electrical box. When opening the rear cover,
pressing it with your hands, slowly open it by
approximately 90˚ until it stops as illustrated.
Be sure to lend your hand to the
rear cover in order not to let the rear
cover fall. In addition, do not apply
force to the rear cover opened.
[How to close the control box]
1) Take care so that the cord is not
caught between the rear cover and
the electrical box main body, close the
rear cover while pressing section A on
the lower side of the rear cover, and
tighten four screws 1.
2) Lower downward the cord located on
the side of the control box and cord
presser plate C in the push hole B,
press the cord and tighten screws 2.
3
1
2
1
1
1
2
How to remove the cord clamp
2
A
B
1
When fixing the cord with the cord clamp, be careful of the route or the like so that
the stress is not applied to the cord.
C
How to lock the cord clamp
1 Lightly press
the corner
of clamp.
(Cord clamp is
locked with a
click.)
Clamp
1 Lightly pressing
2 Pull down the clamp.
3 The clamp goes up.

– 10 –
CN16
CN14
CN38
CN72
CN39
CN71
CN73
CN74
CN75
CN47
CN51
9P
4P
20P
4P
2P
5P
5P
4P
6P
2P
10P
26P
CN34
10P
CN88
CN100
26P
CN84 10P
2P
CN52
10P 10P
CN98
CN78
4P 4P
2P
2P
CN1
CN2
2P
3P
CN88
2P
2P
2P
2P
2P
CN51
10P 10P
11
22
33
4
4
5
CN51
3P
CN88
2P
2P
2P
2P
2P
10P 10P
11
22
3
3
4
4
5
1306
1510
IP-400
CP-20
[Wiring diagram of circuit board]
Yellow
Blue
Red
White
White
Gray
Gray
White
Gray
White
White
White
Black
W hite
White
Air SW
Air
solenoid
valve
White
White
White
White
White
White
White
White
White
Sewing machine head
Operation panel
Foot switch
SDC p.c.b.
MAIN p.c.b.

– 11 –
CN71 Red
CN75 White
CN34 Gray
CN38 Gray
CN47 White
CN51
White
CN52
White
CN73 White CN84 Black
CN74 White
CN72
Blue
CN31
White
CN39
Yellow
CN14 White
CN16 White
Ground wire
3-12. Installing the motor cover
1
Install motor cover 1 on the machine main
unit with screws supplied with the machine as
accessories.

– 12 –
3-13. Managing the cord
1
1) Fix the cords with cords setting plate 1 in the state that the cords are slack to such an extent that
stress is not applied to the cords even when the machine head is tilted as shown in the figure.
Slack
3-14. Connecting the pneumatic components (Pneumatic type only)
1) Install regulator 1 to installing plate 2, and
install it to the stand with screw 3, washer 4
and nut 5.
2) Connect the cord coming from the regulator
with CN78 (air relay cable).
(Refer to
"!-3-11. [Wiring diagram of circuit board]".)
1
2
3
4
5
3) Install solenoid valve asm. 8 to solenoid valve
installing plate 6 using setscrew 7 supplied
as accessories.
86
7

– 13 –
4) Fix the air tube using cable clip 9 supplied with
the machine as accessories. (For the setscrew,
use setscrew !0 fixing the motor cover.)
8
!1
Connector
CN1
Air tube
1-A
Connector
CN2
Air tube
1-B
Air tube
2-A
Air tube
2-B
9
!0
5) Install air tubes coming from the machine head
and the cords coming from the control box to
the position as shown in the figure. At this time,
be careful of the number and alphabet of the
air tubes and the cords. (Adjust the alphabet
of the air tubes to the alphabet of the solenoid
valve. Also, adjust the figures to the figures of
the connector label.)
6) Connect solenoid valve asm. 8 and the
regulator 1 using long air tube supplied !1 as
accessories.
When the cable sags, fix it to the
table using the staple supplied
with the machine as accessories.
3-15. Installing the air hose (Pneumatic type only)
1
2Close
Open
1) Connecting the air hose
Connect the air hose to the regulator .
2) Adjustment of air pressure
Open air cock 1, pull up and turn air
adjustment knob 2 and adjust so that air
pressure indicates 0.35 to 0.4 MPa (Max. 0.55
MPa). Then lower the knob and fix it.
* Close air cock 1 to expel air.

– 14 –
1
2
3
3-16. Installing the eye protection cover
WARNING :
Be sure to attach this cover to protect the eyes from the disperse of needle breakage.
Use eye protection cover 1 after securely
attaching it on face plate cover 3 with screw 2.
4. PREPARATION OF THE SEWING MACHINE
4-1. Lubrication
A
B
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
Check that the place between lower line B and
upper line A is filled with oil. Fill there with oil using
the oiler supplied with the machine as accessories
when oil is short.
The oil tank which is filled with
oil is only for lubricating to the
hook portion. It is possible to
reduce the oil amount when the
number of rotation used is low
and the oil amount in the hook
portion is excessive. (Refer to
“#-1-9. Amount of oil supplied
to the hook” .)
1. Do not lubricate to the places other than the oil tank and the hook of Caution 2
below. Trouble of components will be caused.
2. When using the sewing machine for the first time or after an extended period
of disuse, use the machine after lubricating a small amount of oil to the hook
portion. (Refer to “#-1-2. Adjusting the needle-to-shuttle relation” . )

– 15 –
4-2. Attaching the needle
1
2
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
Loosen setscrew 1 and hold needle 2 with the long
groove facing toward you. Then fully insert it into the
hole in the needle bar, and tighten setscrew 1.
When tightening setscrew 1,
be sure to use the screwdriver
(Part No. : 40032763) supplied as
accessories.
Do not use L-shaped hexagon
wrench key. There is a danger of
breaking setscrew 1.
1.5mm
4-3. Threading the machine head
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
AMS-210ESS
AMS-210ESL
AMS-210EHS
AMS-210EHL

– 16 –
4-4. Installing and removing the bobbin case
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
1) Open hook cover 1.
2) Raise latch 3 of bobbin case 2, and remove
the bobbin case.
3) When entering bobbin case, insert it with the
latch tilted until "click" sounds.
If it is not fully inserted, bobbin
case 2 may slip off during sewing.
1
3
2
4-5. Installing the bobbin
12
5
4
3
2.5 cm
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
1) Set the bobbin 1 into bobbin case 2 in the
direction shown in the figure.
2) Pass the thread through thread slit 3 of bobbin
case 2, and pull the thread as it is. By so
doing, the thread will pass under the tension
spring and be pulled out from thread hole 4.
3) Pass the thread through thread hole 5 of the
horn section, and pull out the thread by 2.5 cm
from the thread hole.
If the bobbin is installed in the bobbin
case orienting the reverse direction,
the bobbin thread pulling out will
result in an inconsistent state.