Julabo CORIO CP Installation instructions

Heating immersion circulator, open bath heating circulator,
refrigerated circulator
Original operating manual
1.950.0900.us.V04 04/2022

2
Legal
JULABO USA, Inc.
884 Marcon Boulevard
Allentown, PA 18109
Phone: [phone]
Fax.: [phone]
[e-mail]
www.julabo.us
The content of this operating manual is protected by copyright. Information,
including texts, images, and other contents may not be reproduced, distributed,
transmitted, stored or otherwise used in any form without prior explicit written
consent.
Illustrations in this operating manual are for illustrative purposes and are not
necessarily displayed to scale.

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1Foreword ............................................................................................. 6
2About this manual .............................................................................. 7
2.1 Original JULABO spare parts.......................................................... 7
2.2 Accessories ..................................................................................... 7
2.3 Warnings ......................................................................................... 8
2.4 Symbols used .................................................................................. 9
3Intended use ....................................................................................... 9
4Safety ................................................................................................. 10
4.1 General Safety Instructions for the operating company................ 10
4.2 General Safety Instructions for the operator ................................. 10
4.3 General Safety instructions for device operation .......................... 11
4.4 Safety symbols .............................................................................. 11
4.5 Safety function............................................................................... 12
5Product description.......................................................................... 13
5.1 Product overview........................................................................... 13
5.2 Function description ...................................................................... 13
5.3 Operating and functional elements ............................................... 14
5.3.1 Key description......................................................................... 15
5.4 Interfaces....................................................................................... 15
5.4.1 RS232 interface ....................................................................... 15
5.5 Operating interface........................................................................ 17
5.6 Alarm messages............................................................................ 18
5.7 Main menu..................................................................................... 19
5.8 Technical data ............................................................................... 20
5.8.1 Material of parts that come into contact with the medium........ 22
5.8.2 Technical data for refrigerated circulators................................ 23
5.8.3 Bath fluids................................................................................. 34
5.8.4 Hoses ....................................................................................... 35
6Transport and installation ............................................................... 36
6.1 Transporting the device................................................................. 36
6.2 Install the device at the operating location .................................... 37
7Initial operation................................................................................. 38
7.1 Connect the device to the power supply ....................................... 38
7.1.1 Connect bridge mounted or heating circulator ......................... 38

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7.1.2 Connect refrigerated circulator ................................................. 39
7.2 Connecting an external system ..................................................... 40
7.2.1 Connect an external system with screw connections .............. 41
7.2.2 Connect an external system with barbed fittings...................... 43
7.3 Set high temperature safety function............................................. 44
7.4 Fill device....................................................................................... 45
7.5 Set up power supply for the refrigerated circulator ....................... 45
7.6 Adjusting the flow of the bath fluid................................................. 46
7.7 Set chiller mode............................................................................. 47
7.8 Set temperature warning limits ...................................................... 47
8Operation........................................................................................... 48
8.1 Switch on the unit .......................................................................... 48
8.2 Switch off the unit .......................................................................... 48
8.3 Configuring setpoint temperature .................................................. 48
8.4 Start temperature control application ............................................ 49
8.5 Activate autostart function ............................................................. 50
8.6 Record data ................................................................................... 50
8.6.1 Record measurement data....................................................... 50
8.6.2 Reading out blackbox data....................................................... 51
8.7 Adjust pump................................................................................... 51
8.8 Remote control device................................................................... 51
8.8.1 Remote control device using USB interface............................. 52
8.8.2 Set RS232 interface parameters .............................................. 52
8.8.3 Remote control device using RS232 interface ......................... 53
8.8.4 Request device status .............................................................. 53
8.9 Setting the timer ............................................................................ 54
8.10 Adjusting the temperature sensor (ATC)....................................... 54
8.10.1 Adjust internal temperature sensor .......................................... 55
8.10.2 Enabling ATC function.............................................................. 56
8.11 Device Reset ................................................................................. 56
9Maintenance ...................................................................................... 57
9.1 Check safety symbols.................................................................... 57
9.2 Check the functionality of high temperature cut-off....................... 57
9.3 Test the low liquid level safety function ......................................... 58
9.4 Replace detachable power cord.................................................... 58

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9.5 Emptying........................................................................................ 58
9.6 Clean device.................................................................................. 59
9.7 Device storage .............................................................................. 60
9.8 Technical Service .......................................................................... 60
9.9 Warranty ........................................................................................ 61
10 Disposal............................................................................................. 63
10.1 Device disposal ............................................................................. 63
11 Appendix ........................................................................................... 64
11.1 Interface commands ...................................................................... 64
11.1.1 IN commands ........................................................................... 65
11.1.2 OUT commands ....................................................................... 66
11.1.3 Status commands .................................................................... 66
11.1.4 Status messages...................................................................... 67
11.2 Alarms and Warnings .................................................................... 68
11.3 Error messages in configuration process...................................... 71

Foreword
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1 Foreword
Congratulations!
You have made an excellent choice.
JULABO would like to thank you for the trust you have placed in our company
and products.
This operating manual will help you become acquainted with the use of our
units. Read the operating manual carefully. Keep the operating manual handy at
all times.

About this manual
7
2 About this manual
This manual is intended for the equipment specified on the cover page.
NOTE
Observe the safety instructions!
Read the Safety section of this manual before using the equipment for the
first time.
2.1 Original JULABO spare parts
Hassle-free continuous operation and safety also depend on the quality of the
spare parts used.
Only original JULABO spare parts guarantee the highest possible quality and
safety. Original JULABO spare parts are available directly from JULABO or your
specialist dealer.
Please note that JULABO cannot provide a warranty service if non-original
JULABO spare parts are used.
2.2 Accessories
JULABO offers a wide range of accessories for the devices. Accessories are not
described in this manual.
The complete range of accessories for the devices described in this manual can
be found on our website www.julabo.com. Use the Search function on the
website.

About this manual
8
2.3 Warnings
The manual contains warnings to increase safety when using the device.
Warnings must always be observed.
A warning sign displayed in signal color precedes the signal word. The signal
word, highlighted in color, specifies the severity of the hazard.
CAUTION
This signal word designates a danger with a low level of risk which, if it not
prevented, may result in minor to moderate injuries.
WARNING
This signal word designates a danger with a medium level of risk which, if it
not prevented, may result in death or serious injuries.
DANGER
This signal word designates a danger with a high level of risk which, if it not
prevented, will result in death or serious injuries.
NOTE
This signal word designates a possibly harmful situation. If it is not avoided,
the system or objects in its vicinity may be damaged.

Intended use
9
2.4 Symbols used
Various symbols are used throughout this manual to aid reading
comprehension. This list describes the symbols used.
Tools needed for the following approach
Prerequisite to be met for the following procedure
1. Numbered action steps
Interim result for individual action steps
Additional note for individual action steps
Final result of a procedure
<> Terms in angle brackets denote control menu
[] Terms in square brackets denote keys, softkeys and buttons
3 Intended use
This section defines the purpose of the unit so that the operator can operate the
unit safely and avoid misuse.
JULABO circulators are laboratory devices that are designed for temperature
control applications with liquid media in a bath tank or with a cooling machine.
An external loop circuit can be connected to the pump connectors so that the
temperature of the bath media can be kept constant.
Only use the device if it is in technically perfect condition and only use it in
accordance with its intended use. Be aware of safety issues or hazards and
comply with the operating manual! In particular, always immediately rectify
faults that could impair safety!
The circulators are not suitable for direct temperature control application of
food, other consumables or pharmaceutical or other medical products.
The devices are not suitable for use in an explosive environment.
The devices are not intended for use in living areas. They may cause interference
with radio reception.

Safety
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4 Safety
4.1 General Safety Instructions for the operating company
This section outlines the General Safety Instructions that must be observed by
the operator to ensure safe operation.
• The operator is responsible for the qualifications of its operating personnel.
• The operator must ensure that the operating personnel has been instructed
in use of the device.
• The device operators must receive regular training about the dangers
involved in their work and measures to prevent such dangers.
• The operator must ensure that persons entrusted with the operation,
installation and maintenance have read and understood the operating
manual.
• The device may only be configured, installed, maintained and repaired by
trained personnel with appropriate qualifications.
• If hazardous substances or substances that may become hazardous are
used, the device may only be used by personnel who are qualified to handle
these substances and the device.
• The operator must ensure that the device is checked for safety and
functionality at regular and usage-related intervals.
• The operator must ensure that the mains supply has a low impedance to
prevent influencing other devices powered by the same supply.
4.2 General Safety Instructions for the operator
This section outlines the General Safety Instructions that must be observed by
the user to ensure safe operation.
• Read the operating manual before initial operation
• The device may only be connected to mains power outlets with a protective
earth (PE)
• The mains plug is a safe insulator of the power supply grid and must be
freely accessible at all times
• Do not start the device if it has a damaged power cable
• Do not operated damaged devices
• Only mount the circulator in suitable bath tanks or refrigeration units
• When connecting to external devices, observe the respective assembly
instructions, connection assignment of the plugs and technical data for the
products
• Observe the safety symbols on the device.
• Do not remove safety symbols
• Have all service and repair work carried out by authorized specialists only

Safety
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• Protect device from dirt
• Protect device direct UV radiation
4.3 General Safety instructions for device operation
This section lists the General Safety Instructions for device operation. These
Safety Instructions must be followed to ensure safe operation.
• Vapors may escape during the temperature control application. Operate the
device in a well-ventilated location.
• Depending on the bath fluid, chemical dangers may occur. Observe
appropriate safety regulations
• If flammable substances are used in the bath and/or flammable bath fluid is
used, the device must be under constant observation during operation
• The safety functions of the device should be checked at least twice per year
4.4 Safety symbols
There are safety symbols included with the device, which should be attached to
the device before initial operation.
Safety
symbols
Description
Warning of a danger zone. Note operating manual
Warning about hot surface
Warning of cold surface
Read operating manual before switching on

Safety
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4.5 Safety function
Technical protective devices provide for safe operation. If a safety function is
triggered, the operator is alerted with a message on the display and an acoustic
signal.
Adjustable high temperature cut-off
The high temperature cut-off prevents overheating of the heater.
• If the temperature of the working temperature reaches the set protective
temperature, an error message appears on the display. The pump and
heater are switched off. A restart is required.
Overheating protection
The overheating protection prevents overheating of the heater.
• The protective mechanism is triggered when the device recognizes a
temperature difference of more than 20 K between the working
temperature sensor and the safety temperature sensor. Am error message
appears on the display. A restart is required.
Low liquid level protection
A level switch recognizes when the bath fluid fill level in the bath tank is too
low. The device has a two-stage warming system to prevent overheating of the
heater or dry running of the pump.
• The low liquid level warning is triggered when the liquid level in the bath
tank is about half the full level. A warning message appears on the display.
The bath fluid should be topped up.
• The low liquid level alarm is triggered when the float reaches its lower limit
stop. The device switches off the pump and heater. A continuous signal
tone sounds. A warning message appears on the display. A restart is
required.
Produc t descri pti on

Product description
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5 Product description
Produc t overview
5.1 Product overview
Circulators can be combined with various baths and cooling machines.
Heating immersion
circulator
Heating circulator Refrigerated circulator
CORIO CP circulator Circulator with closed
stainless steel bath tank.
Example: CORIO CP-BC4 for
temperature control
application in the bath or an
external application
Circulator with cooling
machine.
Example: CORIO CP-300F for
standard temperature
applications
5.2 Function description
This section describes the function of the device.
The circulator can be mounted on any bath tank with a volume up to 50 liters.
The circulators are used for internal and external temperature control, and
depending on the device combination and accessories used can work in a
temperature range between -50°C and +200°C.
When mounted on a bath tank the circulator is a heating circulator, when
combined with a cooling machine it is a refrigerated circulator.

Product description
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5.3 Operating and functional elements
The following figure shows the operating and functional elements and their
position on the unit.
Fig. 1: Control and function elements
1
Mains switch
2
Heating control LED
3
LED display
4
Alarm control LED
5
Cooling control LED
6
Keypad with display
7
Service key (covered)
8
High temperature cut-off setting
9
Internal/external flow direction setting
10
USB interface Type B
11
CAN plug for connection with a cooling machine
12
Mains fuse
13
Mains fuse
14
USB interface Type A
15
RS232 interface
16
Mains connection

Product description
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5.3.1 Key description
The device is operated using the key panel. This is used to control all menu
functions and make entries.
Key Function
The [OK] key is used to start a temperature control application or to stop a
running temperature control application.
The [OK] key enables a selected function, opens a menu option, or confirms a
set value.
Use the arrow keys to navigate in the main menu, select a function, or set a
value. Short press for single steps, press and hold for fast counting.
The [MENU] key is used to bring up main menu, to undo an entry, or to jump
back one step in the menu.
5.4 Interfaces
5.4.1 RS232 interface
The RS232 interface is a 9-pin D-Sub socket for connecting the device to a PC.
RS232 plug
RS232 interface pin assignment
Pin 2
RxD receive data
Pin 7
RTS request to send
Pin 3 TxD transmit data Pin 8 CTS clear to send
Pin 5 0 V signal GND
Pins 1, 4, 6 and 9 are reserved. Do not use.

Product description
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RS232 interface factory setting
Parity straight
Baud rate 4800 baud
Handshake Hardware
Data bit 7
Stop bit 1

Product description
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5.5 Operating interface
The device is operated using the four navigation keys. The figure shows the
menu structure of the user interface.
Menu structure

Product description
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5.6 Alarm messages
Alarms and warnings are indicated on the display using error codes. Important
error code descriptions can be found in the appendix. If you are unable to rectify
a fault, contact Technical Service.
Alarm:
In the event of an alarm, the control LED lights up. The temperature control is
stopped. At the same time, a continuous acoustic signal sounds and an error
code is shown on the display. The acoustic signal can be deactivated by pressing
the [OK] key. The fault causing the alarm must be remedied. A restart is
required.
Warning:
In the event of a warning, the temperature control application is not interrupted.
A signal tone is emitted at intervals. The display alternates between the actual
temperature and the error code. The acoustic signal can be deactivated by
pressing the [OK] key. If the underlying cause of the warning is remedied, the
signal tone ceases. Depending on the cause, warnings may cease automatically
after a period of time, e.g. when the device cools down.

Product description
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5.7 Main menu
The [MENU] key is used to access the main menu. The Main menu is divided
into menu options, which respectively contain more submenus or in which
settings can be specified. The main menu can be exited by pressing the [OK]
key or by pressing the [MENU] key again.
The <Main menu> is divided into the following menu options:
• <IntE> Interface:
<rEM> Set up remote control mode
<con> Set interface parameters
• <Pu> Set pump capacity
• <tSEt> Set timer
• <SAFE> Safety:
<SP> Display for high temperature cut-off settings
<SF> Display for safety temperature sensor settings
<tHi> Set overtemperature warning
<tLo> Set subtemperature warning
• <Atc> Adjust temperature sensors (ATC):
<StA> Enable/disable adjustment
<tYPE> Set type of adjustment
<tt1> ... <tt3> Actual values of circulator
<Ct1> ... <Ct3> Correction value
• <con> Configure:
<AUto> Select/deselect autostart function
<hLiM> Set power supply
<cooL> Set chiller mode
<init> Factory reset
• <dAtA> Data logging:
<LoG> Enable/disable data logging
<bb> Read out blackbox data

Product description
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5.8 Technical data
Performance specifications measured in accordance with DIN12876. Cooling
capacities up to 20°C measured with ethanol; over 20°C with thermal oil unless
specified otherwise. Performance specifications apply at an ambient
temperature of 20°C. Performance values may differ with other bath fluids.
Grouping of the device acc. to CISPR 11:
• The device is an ISM device of group 1, which uses high frequency for
internal purposes
• Class A: Use in an industrial electromagnetic environment
In accordance with IEC 61010-1, the device is designed for safe operation under
the following ambient conditions:
• Indoor use
• Altitude up to 2000 m above sea level
• Ambient temperature +5 … +40°C
• Maximum relative humidity 80% for temperatures up to 31°C, decreasing
linearly down to 50% relative humidity at 40°C
• Mains voltage fluctuations up to ±10% of the nominal voltage permissible
if not otherwise specified
• Contamination level 2
Protection class according to EN 60 529:
• Protection class IP21