Kargo Master 40020 User manual

Assembly Guide
40020
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
20210614R2 DATE: ______________

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Instructions –40020
* PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT. *
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
7/16”Wrench and Socket
Phillips driver
Table of Contents
Parts List ..............................................................................................................................2
Hardware List .......................................................................................................................2
Step 1 –Determine Location of Door Kit ..............................................................................3
Step 2 –Bolt Door to Shelf Below ........................................................................................3
Step 3 –Determine Locking Door Stop Orientation ...........................................................4-5
Step 4 –Attach Locking Door Stop to Shelf Above ...............................................................5
Before You Begin
Be sure to have 32”shelf assembled prior to door kit installation.
Some images in the following instructions show using 42” shelf. Instructions are the same
for the 32” shelf.

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Instructions –40020
Parts
Hardware

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Instructions –40020
Step 1 –Determine Location of Door Kit
Decide where you want the door kit to be
installed. Be sure there is the correct
spacing between shelves. The bottom shelf
of the desired opening must have the shelf
lip facing downward.
Bottom position can only be used with
purchase of additional 32”floor lip
(48215).
Standard shelf placing and orientation
shown.
Step 2 –Bolt Door to Shelf Below
Bolt door kit to flat space on shelf below using a #10 x 5/8” machine screw, a #10 flat
washer, and a #10 flanged lock nut.
Repeat 3 more times along shelf and door kit assembly.
Be sure when the door kit is folded up, it sits flush with the outside of the shelf.
Snug tighten but allow for movement.

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Instructions –40020
Step 3 –Determine Locking Door Stop Orientation
Locate the shelf that is directly above the shelf used in the previous step.
Determine if it is an upward or downward facing shelf lip. This will determine orientation of
door stop.
Facing Upwards
Facing Downwards
Step 4 –Attach
Locking Door Stop
to Shelf Above
Bolt locking door stop
to bottom of shelf
using using a
#10 x 5/8” machine
screw, two #10 flat
washers, and a
#10 flanged lock nut.
Snug tighten but allow
for movement.

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Instructions –40020
Repeat 3 more times along shelf and locking door stop.
Insert rubber bumpers in holes along locking door stop where they will encounter the door.
GO BACK AND TIGHTEN ALL
HARDWARE.
YOUR INSTALLATION IS NOW
COMPLETE.