Kargo Master 4095L User manual

Installation Guide
4095L
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
DATE:______________

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1
Assembly Instructions –4095L
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
1/2”Wrench and Socket
7/16” Wrench and Socket
Tape Measure
Table of Contents
Parts List ................................................................................................................................... 2
Hardware List ........................................................................................................................... 3
Step 1 Install Torque Tube ....................................................................................................... 4
Step 2 Install Ladder Pan .......................................................................................................... 5
Step 3 Install Ladder Stops ....................................................................................................... 6
Step 4 Install Ladder Hooks ...................................................................................................... 7
Step 5 Install Latch ................................................................................................................... 8
Step 6 Install Handle ................................................................................................................ 8
Step 7 Install Rack .................................................................................................................... 8
Before You Begin
•Read all instructions.
•Instructions are shown building the rack on a work bench. The rack may be assembled on
top of the vehicle if desired. Use intructions from mount kit to complete installation of
rack.

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2
Assembly Instructions –4095L
Parts

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3
Assembly Instructions –4095L
Hardware

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4
Assembly Instructions –4095L
Step 1 –Torque Tube Installation
•Bolt torque tubes to the front and rear bow as shown.
•Use 1/4" x 7/8” hex head bolts, two 1/4" flat washers and a 1/4" nyloc nut.
•Snug Tighten, but allow movement.
•Repeat both driver and passenger side.

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5
Assembly Instructions –4095L
Step 2 –Ladder Pan Support
•Attach ladder pan support to the ends of the ladder pans as shown using 5/16” x 5/8”hex
heads with 5/16” lock washers and 5/16”flat washers.
•Repeat on front and rear bow, on both sides.
•Snug Tighten, but allow movement.

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 6
Assembly Instructions –4095L
Step 3 –Ladder Stops
•Decide location where ladder stop and hooks are
wanted.
•The picture below, shows the stop in the most
common position.
•Remove the 3/8” x 3/4” bolt, 3/8” split lock washer
and 3/8” flat washer from the four locations desired
and install ladder stop.
•Align the tab on the ladder stop with the rectangle
cut out next to where bolts were removed.
•TIGHTEN.

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 7
Assembly Instructions –4095L
Step 4 –Ladder Hooks
•In the same locations as the previously installed ladder stops, install the ladder hooks.
•Bolt ladder hook to the pem studs installed on each bow. The ladder stop will creat a clamp
with previously installed ladder stop. Use 5/16”flat washers and a 5/16”nyloc nuts.
•TIGHTEN.

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 8
Assembly Instructions –4095L
Step 5 –Install Latch
•Move rear pan assembly out of
the way to expose the end of
the crossmember.
•Bolt latch assembly to end of
crossmember using 5/16” x
3/4" carriage bolts, 5/16” flat
washers and 5/16”nyloc nuts.
•Shown without pan for clarity.
•Repeat on both ends of rear
bow.
•TIGHTEN.
Step 6 –Install Handle
•Attach the handle to the rear bow assembly in the orienataion shown.
•Use hardware installed in bow.
•TIGHTEN.
Step 7 –Install Rack
•Follow mount kit installation instructions to finish installation of rack.
GO BACK AND ENSURE ALL HARDWARE IS TIGHT
Your assembly is now complete.