Kargo Master PRO-II KS User manual

ASSEMBLY INSTRUCTIONS
for :
PRO-II KS
• 11253- G Trade Center Drive • Rancho Cordova, CA 95742 •
[phone]
[phone]
®
11_1.1
Parts: 0111-0 & 0113-0

R(8 ea.) M(17 ea.)
I(3 ea.)
1/2" Jam Lock Nut
Thin 3/8" Lock Nut 5/16" Lock Nut
H
O
U
L
(11 ea.) 1/2" SAE Flat Washer
(9 ea.) 1/2" Lock Washer
(15 ea.) 3/8" SAE Flat Washer
(25 ea.) 5/16" Flat Washer
PII-"KS"
0111-0 & 0113-0
F(4 ea.)
3/8" x 3"
Hex Bolt
Z(2 ea.)
3/8" x 2 3/4"
Hex Bolt
W(1 ea.)
3/8" x 2 1/4"
Hex Bolt
P(8 ea.)
1/2" x 1"
Hex Bolt
Q(8 ea.)
5/16" x 3/4"
Carriage Bolt
X(8 ea.)
5/16" x 1 3/4"
Button Head Bolt
G(2 ea.)
1/2" x 2 1/2"
Button Head Bolt
© 2011 KargoMaster-'KS' _11_1.1

Q
U
U
F
U
U
W
U
U
R
R
G
I
J
J
M
O
O
P
P
H
HL
5
8
88
4
3
1
2
• RATCHET WRENCH WITH
1/2", 9/16", & 3/4" SOCKETS
• ADJUSTABLE END WRENCH
• 3/8" DRILL WITH 3/8" DRILL BIT
• CENTER PUNCH AND HAMMER
• 3/4" OPEN END WRENCH
REQUIRED TOOLS
NOT INCLUDED
CAUTION!
• Too much weight will greatly reduce the stability of your
vehicle. Weight carried on an overhead rack will
significantly increase the vehicle's tendency to
overturn. Kargo Master makes no representation or
warranty as to the amount of weight that can be carried
safely by or without damaging the body of your vehicle.
For guidance, we recommend that you consult the
vehicle manufacturer.
• Do not use your rack with the REAR CROSS BAR
removed. The structural integrity will be affected.
• Secure all payloads properly for safe transportation.
ASSEMBLY INSTRUCTIONS
Read all instructions carefully and
follow each step in proper sequence
for ease and speed in assembling
your KARGO-MASTER RACK. See below
for nuts and bolts diagram.
KS
0111-01 & 0113-0
Z
R
7
77
H
P
O
© 2011 KargoMaster-'KS' _11_1.1
GO
O
P
S
i
l
i
c
o
n
e
FOR HIGH RISE CAMPER SHELL APPLICATIONS,
YOU'LL NEED TO PURCHASE SEPARATELY
ACCESSORY LEG KIT # :
31520 - MINI
31530 - FULL SIZE
31540 - 99 - F250/F350
G
O
O
P
X
M
L
L
Z
G
O
O
P

STEP 1
STEP 2
STEP 3
Q
M
L
G
O
O
P
#1 = Cover entire swedge joints with GOOP and
join FRONT and REAR side channels together.
Be sure the connecting plates overlap and bolt
together with bolts Q, washers L and lock nuts M.
#1= Slide REAR BAR on to
REAR SIDE BEAMS
J
#2= Fully insert LOCK PINS
completely to the bend of the pin
KS_11_1.1
GOOP APPLICATION
Apply a healthy air tight bead of goop
around every swaged joint as shown, to
prevent moisture from leaking into and out
of the joint. If this is not done properly, the
inside surface of the tubes can rust and
rusty water can leak out. Maintain this
joint seal throughout the life of your rack.
Swaged joint & holes
Smooth goop at swaged joint & holes
GOOP
GOOP
J
D
06
D
D
04
06
GOOP
G
I
#1 = Cover entire swedged joint surfaces with GOOP.
Slide FRONT CROSS BAR A into FRONT SIDE BEAMS 03 & 05.
#2 = BOLT TOGETHER with TOP (small tube)
& SIDE RAIL (large tube), as shown, using bolt G & nut I.
The allen wrench is included in the package.
05
A

#1= Cover entire swedged joint surfaces with GOOP,
Then insert the swedged end of each leg, rope hooks
facing outward, into the short leg cup.
Repeat this operation for each leg, leaving FRONT
LEGS unbolted.
NOTE: Steps #4 & #5 are more easily completed
with rack turned upside down.
STEP 4
STEP 5
#1= At each end of CENTER CROSS BAR ,
start BOLTS & WASHERS. Be sure to include
both flat and lock WASHERS.
Leave loose enough so that
BOLT shaft can be slid into
the FRONT SLOTTED BRACKET
as shown in #3 below.
H
O
B
P
33
44
//
B
R
U
F
B
B
#2= Bolt REAR LEGS (as shown)
#2= On one side of rack, slide BOLTS & WASHERS
into
FRONT SLOTTED BRACKET as shown in #3 below.
On the other side of the rack, slide the BOLT &
WASHERS into FRONT SLOTTED BRACKET. Bolt
CENTER CROSS BAR
BRACES and LEG together
(snug only).
Returning to the other side
of the rack, bolt the
CENTER CROSS BAR
BRACES
and LEG together (snug only)
#3= With an open end
3/4" wrench, snug the
CENTER CROSS BAR
BOLTS on each side of
the rack.
KS_11_1.1
GOOP
Silicone
GOOP
GOOP
01
01
01
01
Leg Cup
R
U
U
Z
01
NOTE: All 4 LEGS are identical with the
exception of PART 0113-0 (FORD SUPER
DUTY), The FRONT legs are bent twice
and the REAR legs are bent only once.
NOTE: FOR HIGH RISE CAMPER SHELLS, UP TO 6" ABOVE
THE CAB , YOU WILL NEED TO PURCHASE SEPARATELY
ACCESSORY EXTENDED LEG KIT # :
31520 - MINI TRUCK
31530 - FULL SIZE TRUCK
31540 - '99 + F250/F350