Kargo Master 40669SH Manual

Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
20210203R2 DATE: ________________
Instruction Guide
40669SH

Instructions –40669SH
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT.*
Warning
Always check for wires, fuel tanks and lines, air bags, brake lines, and other important
vehicle functionality items prior to drilling and installing all products.
Tools Needed
3/8” Wrench and Socket
7/16” Wrench and Socket
1/2” Wrench and Socket
10mm Wrench and Socket
Drill
25/64” Drill Bit
Drill Bit Stop Collar
Plus Nut Installation Tool (P9902)*
*Sold Separately.
Table of Contents
Before You Begin..................................................................................................................................................... 1
Parts List................................................................................................................................................................... 2
Hardware................................................................................................................................................................. 2
Hardware (Continued) ............................................................................................................................................ 3
Step 1 –Attach Top Panel ...................................................................................................................................... 3
Step 2 –Attach Driver Side Corner Panel.............................................................................................................. 4
Step 3 –Attach Passenger Side Corner Panel ....................................................................................................... 4
Step 4 –Attach Side Wings..................................................................................................................................... 5
Step 5 –Installing Plus Nuts ................................................................................................................................... 6
Step 7 –Installing Partition to Roof Cross Brace .................................................................................................. 7
Step 8 –Installing Partition to Floor ...................................................................................................................... 8
Step 9 –Install Partition to B-pillar........................................................................................................................ 8
Before You Begin
READ ALL INSTRUCTIONS prior to installing any Kargo Master product.
Be sure to have 40660 (Tall Partion) assembled and ready to be installed.
Plus Nut Installation Kit (P9902) does not come included and must be purchased separately.

Instructions –40669SH
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2
Parts List
Hardware

Instructions –40669SH
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3
Hardware (Continued)
Step 1 –Attach Top Panel
Using six 1/4” x 5/8” flanged bolts and 1/4” flanged locknuts, bolt top panel to partition (40660).
Snug tighten but allow for movement.

Instructions –40669SH
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4
Step 2 –Attach Driver Side Corner Panel
NOTE: The corner brackets are side specific. Verify the
correct bracket position prior to installing.
Using four 1/4” x 5/8” flanged bolts and 1/4” flanged
lock nuts, bolt DS corner panel to partition and top
panel.
Snug tighten but allow for movement.
Step 3 –Attach Passenger Side Corner Panel
Using four 1/4” x 5/8” flanged bolts and 1/4” flanged
lock nuts, bolt PS corner panel to partition and top
panel.
Snug tighten but allow for movement.

Instructions –40669SH
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5
Step 4 –Attach Side Wings
Using five 1/4” x 5/8” flanged bolts and 1/4” flanged lock nuts, bolt PS side
wing to partition.
Snug tighten but allow movement.
Using five 1/4” x 5/8” flanged bolts and
1/4”flanged lock nuts, bolt DS side wing to
partition.
Snug tighten but allow movement.

Instructions –40669SH
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 6
Step 5 –Installing Plus Nuts
NOTE: Additional lock nuts have been provided for alternate installation of the bolts through the floor.
Press the assembled partition so that wings are
firmly against each B-pillar and so that the top wing
is squarely against and across the roof support of
the van.
Use a straight edge across the floor of the van and
tight against the partition panels to ensure the
partition is square and aligned to your liking,
relative to the van.
Be sure this is the location of where you want the
partition to be installed.
Mark onto the floor all the slots and holes in the
bottom of the partition panels. Choose the best
two locations on the bottom of each outside
partition panel to drill and install plus nuts.
Mark onto roof brace locations of all slots in
top wing.
Mark onto both B-pillars locations of all slots
in side wings.
Move partition assembly so the previously
marked holes can be accessed.
When installing hardware
through any installation surface,
always ensure the area behind
the installation surface is clear of
electrical wiring, fuel tank or
lines, or any vehicle safety
features.
MARK
MARK
MARK
MARK

Instructions –40669SH
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 7
At each location marked, drill a hole using a 25/64” bit. A 3/8” drill bit can be used, although it may be
necessary to tap in the plus nuts.
Screw 1/4” x 2-1/4” hex head bolt through 1/4” flat washer and plus nut installation tool, and then into
plus nut. Knurled end of plus nut tool must be directed away from bolt head and contacting plus nut.
Insert plus nut into hole.
Using the 9/16” box wrench, hold the plus nut tool stationary and then tighten hex head bolt until plus nut
is tightly gripping and does not spin when hex bolt is loosened.
Step 6 –Installing Partition to Roof Cross Brace
Place partition with wings back into van, in position, with holes aligned with installed plus nuts.
Bolt top of partition to roof cross brace using five 1/4” x 1-1/4” hex head bolts, 1/4” lock washers and
1/4" flat washers.
Snug tighten but allow for movement.
HOLD

Instructions –40669SH
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 8
Step 7 –Installing Partition to Floor
Using four 1/4" x 1-1/4” hex
head bolts, 1/4" lock
washers, 1/4" flat washers,
and 3/8” nylon spacers, bolt
partition to installed plus
nuts. Spacers are optional,
but be sure to place under
partition and bolt through
3/8”nylon spacer to bridge
gaps between partition and
floor, as necessary.
Snug tighten but allow
movement.
Step 8 –Install Partition to B-pillar
Using 1/4” x 1-1/4” hex head bolts,
1/4” lock washers and 1/4" flat
washers, bolt partition with wings to
plus nuts installed in B-pillars.
GO BACK AND ENSURE ALL
HARDWARE IS
TIGHTENED.
ASSEMBLY AND
INSTALLATION ARE
COMPLETE.
PASSENGER SIDE SHOWN
HERE