KaVo COMPACTtorque 636 User manual

Instructions for use
COMPACTtorque 636 - 0.553.0810
COMPACTtorque 636C - 0.553.0830
Always be on the safe side.

Distributed by:
KaVo Dental GmbH
Bismarckring 39
D-88400 Biberach
Phone [phone]
Fax [phone]
Manufacturer:
Kaltenbach & Voigt GmbH
Bismarckring 39
D-88400 Biberach
www.kavo.com

Contents
1 User instructions ........................................................................................................................................ 2
2 Safety ........................................................................................................................................................ 3
2.1 Description of safety instructions ..................................................................................................... 3
2.2 Safety instructions ........................................................................................................................... 3
3 Product description .................................................................................................................................... 5
3.1 Purpose – Intended use .................................................................................................................. 5
3.2 Technical data ................................................................................................................................. 6
3.3 Transportation and storage conditions ............................................................................................ 6
4 Start up and shut down ............................................................................................................................ 7
4.1 Mounting the permanent connection ............................................................................................... 7
4.2 Check the amount of water ............................................................................................................. 8
4.3 Check the pressure ......................................................................................................................... 8
4.4 Check the seal ................................................................................................................................. 9
5 Operation ................................................................................................................................................. 10
5.1 Attach the medical device ............................................................................................................. 10
5.2 Removing the medical device ....................................................................................................... 10
5.3 Insert the milling cutters or diamond grinders ............................................................................... 10
5.4 Removing the milling tool or diamond grinder ............................................................................... 11
6 Troubleshooting ....................................................................................................................................... 12
6.1 Cleaning the spray nozzle. ............................................................................................................ 12
7 Reprocessing methods according to ISO 17664 ..................................................................................... 13
7.1 Preparation at the site of use ........................................................................................................ 13
7.2 Cleaning ........................................................................................................................................ 13
7.2.1 Manually cleaning the outside .......................................................................................... 13
7.2.2 Automated external cleaning ............................................................................................ 13
7.2.3 Manually cleaning the interior ........................................................................................... 14
7.2.4 Automated internal cleaning ............................................................................................. 14
7.3 Disinfection .................................................................................................................................... 14
7.3.1 Manually disinfecting the exterior ..................................................................................... 15
7.3.2 Manual disinfection of the interior ..................................................................................... 15
7.3.3 Mechanically disinfecting the exterior and interior ............................................................ 15
7.4 Drying ............................................................................................................................................ 16
7.5 Care products and systems – Servicing ........................................................................................ 16
7.5.1 Servicing with KAVOspray COMPACTtorque 636 .......................................................... 16
7.5.2 Servicing with KAVOspray COMPACTtorque 636 C ....................................................... 16
7.5.3 Servicing with KaVo SPRAYrotor COMPACTtorque 636 ................................................. 17
7.5.4 Servicing with KaVo SPRAYrotor COMPACTtorque 636 C ............................................. 17
7.5.5 Servicing with KaVo QUATTROcare 2104 / 2104A ......................................................... 18
7.5.6 Servicing with KaVo QUATTROcare Plus ........................................................................ 18
7.6 Packaging ...................................................................................................................................... 19
7.7 Sterilisation .................................................................................................................................... 19
7.8 Storage .......................................................................................................................................... 20
8 Tools and consumables .......................................................................................................................... 21
9 Terms and conditions of warranty ........................................................................................................... 22
Instructions for use COMPACTtorque 636 - 0.553.0810 COMPACTtorque 636C - 0.553.0830
Contents
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1 User instructions
Dear User
Congratulations on purchasing this KaVo quality product. By following the instruc‐
tions below you will be able to work smoothly, economically and safely.
© Copyright by KaVo Dental GmbH
Symbols
Refer to the chapter on Safety/Warning symbol
Important information for users and service technicians
Can be steam-sterilised at 134 °C -1 °C / +4 °C (273 °F -1.6 °F / +7.4 °F)
Thermodisinfectable
CE mark (European Community). A product bearing this mark meets the
requirements of the applicable EC directive.
Action request
Target group
This document is intended for dentists and their assistants. The section on start‐
ing up is also intended for service technicians.
Instructions for use COMPACTtorque 636 - 0.553.0810 COMPACTtorque 636C - 0.553.0830
1 User instructions
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2 Safety
2.1 Description of safety instructions
Warning symbol
Structure
DANGER
The introduction describes the type and source of the hazard.
This section describes potential consequences of non-compliance.
▶The optional step includes necessary measures for hazard prevention.
Description of hazard levels
The safety instructions listed here, together with the three levels of danger will
help avert property damage and injury.
CAUTION
CAUTION
indicates a hazardous situation that can cause damage to property or mild to
moderate injuries.
WARNING
WARNING
indicates a hazardous situation that can lead to serious or fatal injury.
DANGER
DANGER
indicates a maximal hazard due to a situation that can directly cause death or
fatal injury.
2.2 Safety instructions
WARNING
Hazards for the care provider and the patient.
In the case of damage, irregular running noise, excessive vibration, un-typical
warming or when the cutter or grinder cannot be held.
▶Do not use further and notify Service.
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WARNING
Hazard from contraindication.
If the soft tissue in the oral cavity is injured, the compressed air may enable sep‐
tic substances to enter the tissue.
▶Treatment must be discontinued with instruments operated by compressed
air when soft tissue is damaged in the oral cavity.
CAUTION
Risk of burn injury from hot handpiece head or hot handpiece lid.
Burn injuries in the mouth may be caused if the handpiece overheats.
▶Never touch soft tissue with the handpiece head or handpiece lid!
CAUTION
Risk due to incorrectly stored instrument.
Injury and infection caused by chucked cutters or grinders.
Damage to clamping system from dropping the instrument.
▶After treatment, place the instrument properly in the cradle, without the cutter
or grinder.
CAUTION
Premature wear and malfunctioning from improper storage during long periods
of nonuse.
Reduced product life.
▶The medical device should be cleaned, serviced and stored in a dry location,
according to instructions, before long periods of nonuse.
Note
For safety reasons, we recommend that the tool holder system be checked an‐
nually after the warranty period expires.
The following individuals are authorized to repair and service KaVo products:
▪ Technicians at KaVo branches throughout the world
▪ Technicians specially trained by KaVo
To ensure proper function, the medical device must be set up according to the re‐
processing methods described in the KaVo Instructions for Use, and the care
products and care systems described therein must be used. KaVo recommends
specifying a service interval at the dental office for a licensed shop to clean, serv‐
ice and check the functioning of the medical device. This service interval depends
on the frequency of use and should be adjusted accordingly.
Service may only be carried out by KaVo-trained repair shops using original KaVo
replacement parts.
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2 Safety | 2.2 Safety instructions
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3 Product description
COMPACTtorque 636 (Mat. no. 0.553.0810)
COMPACTtorque 636 C (Mat. no. 0.553.0830)
3.1 Purpose – Intended use
Purpose:
This medical device is
▪ Only intended for dental treatment. Any other type of use or alteration to the
product is impermissible and can be hazardous. The medical device is inten‐
ded for the following uses: Removal of carious material, cavities and crown
preparations, removal of fillings, processing of tooth, restoration surfaces and
surgical procedure.
▪ A medical device according to relevant national statutory regulations.
Proper use:
According to these regulations, this medical device may only be used for the de‐
scribed application by a knowledgeable user. The following must be observed:
▪ the applicable health and safety regulations
▪ the applicable accident prevention regulations
▪ these instructions for use
According to these regulations, it is the responsibility of the user to:
▪ only use equipment that is operating correctly,
▪ use the equipment for the proper purpose,
▪ protect him or herself, the patient and third parties from danger, and
▪ avoid contamination from the product.
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3.2 Technical data
Minimum pressure 2.1 bar (30 psi)
Drive pressure 2.1 to 2.3 bar (30 to 33 psi)
Recommendation 2.1 bar (30 psi)
Air consumption 35 to 40 Nl/min (1.24 to 1.41 cfm)
Idle speed 350,000 to 400,000 rpm
Recommended operating pressure 2 to 3 N (0.45 to 0.68 lbs)
COMPACTtorque 636 turbines can be attached to all hoses with Borden 2-hole
connections.
COMPACTtorque 636 turbines can be attached to all hoses with 4-hole connec‐
tions.
3.3 Transportation and storage conditions
CAUTION
It is hazardous to start up the medical device after it has been stored strongly
refrigerated.
This can cause the medical device to malfunction.
▶Prior to start-up, very cold products must be heated to a temperature of 20°C
to 25°C (68°F to 77°F).
Temperature: -20°C to +70°C (-4°F to +158°F)
Relative humidity: 5% RH to 95% RH absence of condensation
Air pressure: 700 hPa to 1060 hPa (10 psi to 15 psi)
Protect from moisture
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4 Start up and shut down
WARNING
Hazard from non-sterile products.
Infection hazard for care provider and patient.
▶Before first use and after each use, prepare and sterilise the medical device
and accessories accordingly.
WARNING
Disposal of the product in the appropriate manner.
Prior to disposal, the product and accessories must be appropriately prepared or
sterilised if this is necessary.
CAUTION
Damage from soiled and moist cooling air.
Contaminated and moist cooling air can cause malfunctions and lead to prema‐
ture bearing wear.
▶Make sure that the supply of cooling air is dry, clean and uncontaminated ac‐
cording to ISO 7494-2.
4.1 Mounting the permanent connection
▶ Connect the medical device to the supply hose, and screw the union nut tight
clockwise.
Depending on the hose connection, the amount of water in the spray can be ad‐
justed by turning the regulator on the hose coupling.
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4.2 Check the amount of water
CAUTION
Overheating of the tooth due to lack of cooling water.
Insufficient spray water can cause the medical device to overheat and damage
the pulp and tooth.
▶Adjust the water amount for the spray head to a min. of 50 cm3/min!
▶Check the spray water channels and clean the spray nozzles with the nozzle
needle Mat. no. 0.410.0921 if necessary.
3
4.3 Check the pressure
CAUTION
Compressed air connection on devices.
Dirty and moist compressed air causes premature bearing wear.
▶Ensure that the cooling air is dry, clean and uncontaminated in accordance
with EN ISO 7494-2.
A minimum drive pressure of 2.1 bar (30 psi) is required for operating the medical
device.
The air consumption is 40 to 45 Nl/min (1.41 to 1.59 cfm).
▶ Use test manometer (Mat. no. 0.411.8531) at 636 or test manometer
(Mat. no. 0.411.8651) at 636C and check the following pressures:
- Drive air: 2.1 to 2.3 bar (recommended: 2.1 bar), 30 to 33 psi (recommended: 30
psi)
- Return air: < 0.5 bar (7 psi)
- Water: 0.8 to 2.5 bar (11 to 36 psi)
- Spray air: 1.0 to 4.0 bar (14 to 57 psi)
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4.4 Check the seal
CAUTION
Missing or damaged seal
When the seal is damaged, it can cause malfunctions or premature failure.
▶Check if the medical device is sealed and undamaged.
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5 Operation
Note
At the beginning of each workday, the water-conducting systems should be
rinsed for at least 2 min. without the instrument being attached; if there is a risk
of contamination from reflux or back suction, the system must be rinsed for 20-30
seconds.
5.1 Attach the medical device
▶ Connect the COMPACTtorque turbine with the hose, and screw it tight clock‐
wise.
5.2 Removing the medical device
▶ Hold the COMPACTtorque turbine, and screw the hose connection anticlock‐
wise to loosen it.
5.3 Insert the milling cutters or diamond grinders
WARNING
Use of unauthorised drill bits or burs.
Injury to the patient or damage to the medical device.
▶Only use drill bits or burs that do not deviate from the specified data.
CAUTION
Injury from using worn cutters or grinders.
Cutters or grinders can fall out during treatment and injure the patient.
▶Never use cutters or grinders with worn shafts.
▶Follow the instructions for use supplied by the cutter or grinder manufacturer!
CAUTION
Injury from improper use of carbide cutters or diamond grinders.
Never use metal cutters or grinders with worn shafts can fall out during treatment
and injure the patient.
▶Never use cutters or burrs with worn shafts. Do not use tools that deviate
from the indicated data.
▶Follow the manufacturer's instructions; only use the tool for the proper pur‐
pose!
CAUTION
Danger of injury from cutters or grinders.
Infections or cuts.
▶Wear gloves or fingerstalls.
Instructions for use COMPACTtorque 636 - 0.553.0810 COMPACTtorque 636C - 0.553.0830
5 Operation | 5.1 Attach the medical device
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CAUTION
Hazard from defective chucking system.
The tool can fall out and cause injury.
▶Pull on the tool to check if the chucking system is functioning properly and
that the tool is firmly clamped. Wear gloves or a thimble to check, insert, or
remove the bits to prevent injury and infection.
▶ Forcefully press the push button with your thumb and simultaneously insert
the cutter or grinder all the way.
▶ Check that the cutter or grinder is seated by pulling on it.
5.4 Removing the milling tool or diamond grinder
WARNING
Do not press the pushbutton while the cutter or grinder is rotating.
If you press the pushbutton when the cutter or grinder is rotating, it can damage
the chucking system and cause injury.
▶Never touch soft tissue with the head or tip since it may be hot and cause a
burn.
▶After treatment is over, remove the cutter or grinder from the contra-angle
handpiece since injury and infection may result from putting it away when the
cutter or grinder are inserted.
CAUTION
Danger from rotating tools.
Lacerations.
▶Do not unintentionally contact rotating tools.
▶ After the cutter or grinder has stopped rotating, press the push button with
your thumb and pull out the cutter or grinder.
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5 Operation | 5.4 Removing the milling tool or diamond grinder
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6 Troubleshooting
6.1 Cleaning the spray nozzle.
CAUTION
Hazard from insufficient amount of spray water.
Insufficient spray water can cause the medical device to overheat and damage
the tooth.
▶Check spray water channels and if necessary clean spray nozzles with the
nozzle needle (Mat. no. 0.410.0921).
▶ Use the nozzle needle (Mat. no. 0.410.0921) to free the water passage in the
spray nozzles.
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6 Troubleshooting | 6.1 Cleaning the spray nozzle.
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7 Reprocessing methods according to ISO 17664
7.1 Preparation at the site of use
WARNING
Hazard from nonsterile products.
There is a risk of infection from contaminated medical devices.
▶Take suitable personal protective measures.
▶ Remove all residual cement, composite or blood without delay.
▶ Recondition the medical device as soon as possible after treatment.
▶ Remove the cutter or grinder from the medical device.
▶ The medical device must be dry when transported for reconditioning.
▶ Do not place it in a solution or similar.
7.2 Cleaning
CAUTION
Malfunctions from cleaning in the ultrasonic unit.
Defects in the product.
▶Only clean manually or in a thermodisinfector.
7.2.1 Manually cleaning the outside
Accessories required:
▪ Tap water 30 °C ± 5 °C (86 °F ± 10 °F)
▪ Brush, e.g. medium-hard toothbrush
▶ Brush off under flowing tap water.
7.2.2 Automated external cleaning
KaVo recommends thermodisinfectors in accordance with EN ISO 15883-1, which
are operated with alkaline cleaning agents with a pH value of max. 10 (e.g. Miele
G 7781/G 7881 – Validation was carried out with Programme "VARIO-TD", clean‐
ing agent "neodisher® mediclean", neutralisation agent "neodisher® Z" and rinsing
agent "neodisher® mielclear" and only applies to the material compatibility with
KaVo products).
▶ For program settings as well as cleansers and disinfectants to be used, please
refer to the Instructions for Use of the thermodisinfector (complying with max.
pH value of 10).
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▶ In order to prevent negative effects on the medical device, make sure that the
interior and the exterior of the medical device are dry after completion of the
cycle, and then grease it immediately with servicing agents from the KaVo
care system.
7.2.3 Manually cleaning the interior
Can only be done with KaVo CLEANspray or KaVo DRYspray.
▶ Cover the medical device with the KaVo CLEANpac bag, and place it on the
corresponding care adapter. Press the spray button three times for 2 seconds
each time. Remove the medical device from the spray attachment and let the
cleaner work for one minute.
▶ Afterwards, rinse for 3-5 seconds with KaVo DRYspray.
See also: KaVo CLEANspray / KaVo DRYspray Instructions for Use
Note
KaVo CLEANspray and KaVo DRYspray for manual interior cleaning are only
available in the following countries:
Germany, Austria, Switzerland, Italy, Spain, Portugal, France, Luxembourg, Bel‐
gium, Netherlands, United Kingdom, Denmark, Sweden, Finland and Norway.
In other countries interior cleaning can only be carried out with thermodisinfec‐
tors in accordance with EN ISO 15883-1.
7.2.4 Automated internal cleaning
KaVo recommends thermodisinfectors in accordance with EN ISO 15883-1, which
are operated with alkaline cleaning agents with a pH value of max. 10 (e.g. Miele
G 7781/G 7881 – Validation was carried out with Programme "VARIO-TD", clean‐
ing agent "neodisher® mediclean", neutralisation agent "neodisher® Z" and rinsing
agent "neodisher® mielclear" and only applies to the material compatibility with
KaVo products).
▶ For program settings as well as cleansers and disinfectants to be used, please
refer to the Instructions for Use of the thermodisinfector (complying with max.
pH value of 10).
▶ In order to prevent negative effects on the medical device, make sure that the
interior and the exterior of the medical device are dry after completion of the
cycle, and then grease it immediately with servicing agents from the KaVo
care system.
7.3 Disinfection
CAUTION
Malfunctioning from using a disinfectant bath or disinfectant containing chlorine.
Defects in the product.
▶Only disinfect in a thermodisinfector or manually.
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7.3.1 Manually disinfecting the exterior
KaVo recommends the following products based on material compatibility.
▪ Mikrozid AF made by Schülke & Mayr (liquid or cloths)
▪ FD 322 made by Dürr
▪ CaviCide made by Metrex
Consumables required:
▪ Cloths for wiping off the medical device.
▶ Spray the disinfectant on a cloth, then thoroughly wipe down the medical de‐
vice and leave the disinfectant to soak in according to the instructions from the
disinfectant manufacturer.
▶ Follow the instructions for use of the disinfectant.
7.3.2 Manual disinfection of the interior
The efficacy of manual internal disinfection must be demonstrated by the manu‐
facturer of the disinfection agent. With KaVo products, use only disinfection
agents that have been released by KaVo with respect to the compatibility of mate‐
rials (e.g. WL-cid / made by ALPRO).
▶ Follow the instructions for use of the disinfectant.
▶ Immediately after internal disinfection, lubricate the KaVo medical device im‐
mediately with care agents from the KaVo care system.
7.3.3 Mechanically disinfecting the exterior and interior
KaVo recommends thermodisinfectors in accordance with EN ISO 15883-1, which
are operated with alkaline cleaning agents with a pH value of max. 10 (e.g. Miele
G 7781/G 7881 – Validation was carried out with Programme "VARIO-TD", clean‐
ing agent "neodisher® mediclean", neutralisation agent "neodisher® Z" and rinsing
agent "neodisher® mielclear" and only applies to the material compatibility with
KaVo products).
▶ For program settings as well as cleansers and disinfectants to be used, please
refer to the Instructions for Use of the thermodisinfector (complying with max.
pH value of 10).
▶ In order to prevent negative effects on the medical device, make sure that the
interior and the exterior of the medical device are dry after completion of the
cycle, and then grease it immediately with servicing agents from the KaVo
care system.
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7.4 Drying
Manual Drying
▶ Blow off the outside and inside with compressed air until water drops are no
longer visible.
Automatic Drying
The drying procedure is normally part of the cleaning program of the thermodisin‐
fector.
▶ Follow the instructions for use of the thermodisinfector.
7.5 Care products and systems – Servicing
WARNING
Sharp cutters or grinders in the medical device.
Risk of injury from sharp or pointed cutters or grinders.
▶Remove cutter or grinder.
CAUTION
Premature wear and malfunctions from improper servicing and care.
Reduced product life.
▶Perform proper care regularly!
Note
KaVo only guarantees that its products will function properly when the care prod‐
ucts used are those listed as accessories, as they were tested for proper use on
our products.
7.5.1 Servicing with KAVOspray COMPACTtorque 636
▶ Unscrew the COMPACTtorque turbine from the hose.
▶ Cover the product with the Cleanpac bag.
▶ Insert the tip of the spray nipple into the large tube, and press the spray button
for one second.
7.5.2 Servicing with KAVOspray COMPACTtorque 636 C
▶ Unscrew the COMPACTtorque turbine from the hose.
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▶ Cover the product with the Cleanpac bag.
▶ Insert the tip of the spray nipple into the smaller of the two large tubes, and
press the spray button for one second.
Chuck care with KAVOspray
KaVo recommends cleaning and servicing the chuck system once a week.
▶ Remove the cutter or grinder, place the spray nipple tip in the opening and
spray.
▶ Carry out the servicing according to the instructions in the section, "Care with
KaVo Spray".
7.5.3 Servicing with KaVo SPRAYrotor COMPACTtorque 636
KaVo recommends servicing the product after each time it is used, i.e. after each
automatic cleaning and before each sterilisation.
▶ Unscrew the COMPACTtorque turbine from the hose.
▶ Cover the product with the Cleanpac bag.
▶ Insert the tip of the spray nipple into the large tube, and press the spray but‐
ton.
See also: Instructions for use KaVo SPRAYrotor.
7.5.4 Servicing with KaVo SPRAYrotor COMPACTtorque 636 C
KaVo recommends servicing the product after each time it is used, i.e. after each
automatic cleaning and before each sterilisation.
▶ Unscrew the COMPACTtorque turbine from the hose.
▶ Cover the product with the Cleanpac bag.
▶ Insert the tip of the spray nipple into the smaller of the two tubes, and press
the spray button.
See also: Instructions for use KaVo SPRAYrotor.
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7.5.5 Servicing with KaVo QUATTROcare 2104 / 2104A
Note
Can be used with the COMPACTtorque 636C only. The COMPACTtorque 636
cannot be fitted in the QUATTROcare!
Cleaning and servicing unit with expansion pressure for effective cleaning and
care.
KaVo recommends servicing the product as part of the reprocessing after each
use, i.e. after each cleaning, disinfection, and before each sterilisation.
▶ Remove the cutter or grinder.
▶ Servicing the product.
Servicing the clamping chuck
KaVo recommends cleaning and servicing the chuck system once a week.
See also: Instructions for use KaVo QUATTROcare 2104 / 2104A
▶ Remove the cutter or grinder, place the spray nipple tip in the opening and
spray.
▶ Subsequently treat with the care products and care systems specified.
See also: Servicing with KaVo QUATTROcare 2104 / 2104A
7.5.6 Servicing with KaVo QUATTROcare Plus
Note
Can be used with the COMPACTtorque 636C only. The COMPACTtorque 636
cannot be fitted in the QUATTROcare!
KaVo recommends servicing the product after each time it is used, i.e. after each
automatic cleaning and before each sterilisation.
▶ Remove the cutter or grinder.
▶ Servicing the product in QUATTROcare PLUS.
See also: Instructions for Use KaVo QUATTROcare PLUS 2124 A
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