Keepower XL - pro User manual
XL - pro
Keepower Battery Charger
User guide
XL - pro
Flash light
Flash light button
Mains cable
Plus clip -
Red
Minus clip - black
Display
Navigation buttons
Selection button
Enter and power on/off
USB charging
connection
Battery
temperature
sensor
The Keepower Charger kit
XL - pro
English
• Batteryacidishighlycorrosive.Acidontheclothesshouldberinsedoffimmedi-
atelyinrunningwater.Acidontheskinorintheeyes,rinsethoroughlyinrunning
waterandcontactadoctor.
• Abatteryproducesexplosivegasesduringchargingandgoodventilationshould
thereforebeensuredifchargingtakesplaceindoors.
• Thechargerhavetobeplaceduprightonasolidsurfaceorhangedonthewall
withthepossibilityforgoodventilation.
• Thechargermaynotbecoveredorexposedtodirectsunlight.
• Thebatterymanufactureradviceshavetobefollowedcarefully.
• Thechargercanonlybeusedforrechargeablelead/acidbatteries.
• Donotrechargenon-rechargeablebatteries.
• Thechargingwirescanonlybechangedtootherkeepowerwires.
• Ifthesupplycordisdamaged,itmustbereplacedbyauthorisedshop.
• Repairofthechargermayonlybedonebyanauthorisedshop.
• Thechargerisnotintendedforusebypersons(includingchildren)withreduced
physical,sensoryormentalcapabilities,orlackofexperienceandknowledge,un-
lesstheyhavebeengivensupervisionorinstructionconcerninguseofthecharger
byapersonresponsiblefortheirsafety.
• Childrenshouldbesupervisedtoensurethattheydonotplaywiththeappliance.
Safety instructions
1230V ~
2
Protectchargerfrommoistureandkeepdry.
Riskofexplosion!Avoidre,openameandsparks.
Turnoffthechargerbeforeattachingandremovingthechargingclamps.
• thebatteryterminalnotconnectedtothechassishastobeconnectedrst.
Theotherconnectionistobemadetothechassis,remotefromthebattery
andfuelline.Thebatterychargeristhentobeconnectedtothesupplymains;
• aftercharging,disconnectthebatterychargerfromthesupplymains.Then
removethechassisconnectionandthenthebatteryconnection.
Beforecharging,readthisquickguideinstruction.
!
BATTERY CHARGER FOR
12V/24V LEAD ACID BATTERIES
!
Keepower XL- Pro12V/24V battery charger
XL - pro
Thechargercanbeinstalledin4differentpositionswhileplacedonaat
surface,hangingonanedgee.g.acarwindoworscrewedtoawall.
As a stationary
device
How to install the charger
As a device on
the wall
As a device
hanging on an
edge.
Navigation in the menu
Thereare4buttonsfornavigationinthemenu.
Arrow Upisusedformovingthecursorupinthemenu
Arrow Downisusedformovingthecursordowninthemenu
Arrow Backisusedforgoingbacktothepreviousmenu
Select buttonshastwofunctions:
• Makingaselectioninthemenu
• Turningthechargeronandoffbypressingthebuttonfor
minimum3sec.
As a handheld
device.
XL - pro
Selection of language
Theselectionofthemenulanguageisdonewithoutabatteryconnected
(chargerconnectedtoMains).Themenulanguageselectionisactivatedby
pressingthebackbutton,scrollingtothelanguagetobeusedandselect-
ingthelanguagebypressingthe“Select”button.
Activatelanguageselection
Scrollingtoselectthe
language
Selectlanguage
The language selection only woks with the clips disconnected.
XL - pro
How do I test a battery
Connecttheclamps(Redto+andBlackto-)tothebatteryrsttoletthe
Batterytesterdeterminethechargingstateofthebatteryanddisplayitto
you.Forreliablereading,thebatteryshouldbeatroomtemperature(20
ºC),anditmusthavebeenrestingforatleast4hours(nocharginghas
takenplaceeitherinthevehicleorusingthekeepowerIntelligentBattery
Carecharger).Ifcharginghastakenplacewithinthelast4hours,ahigher
readingwillbetheresult.Testingofthebatterywillalwaystakeplacebefore
charging,enablingthekeepowerIntelligentBatteryCaresystemtogivethe
optimumchargetothebattery.
The battery tester only works with the mains disconnected.
XL - pro
Full:Thereisnoreasontocharge.Howeverasmalltop-upcharge
cannormallybeadded.
Medium:Thebatterycanbechargedwithinthenormalcharging
mode.
Low: Thebatterycanbechargedwithinthenormalcharging
mode.
Discharged battery:Ifyouneedtousethebatteryfasttheintel-
ligentBoostmodecanbeused.Otherwisesoftchargeisactivated
automaticallywhenchargingstarts(recommended).
Deep Discharged:IfbatterysymbolisashingImmediatecharg-
ingisneeded.ChargingwillstartwithSoftcharge.Intelligent
Boostchargecanbeselectedforfastcharging.UseofSoftcharge
isrecommended.
Thebatterytesterindicate5stagesofthebattery.
Deep discharged
voltage<11.95V
Discharged
voltage>12.05V
Low
voltage>12.25V
Medium
voltage>12.45V
Full
voltage>12.65V
XL - pro
How do I charge and select different charging
modes
Thedifferentchargingmodesareselectedinthemenu.
Normal chargingisusedonnormalbatteries(Wet,opentype),
maintenance-free,GEL,AGMandsealedbatterywithagaslimit
at14.0Vor14.4VinBulkcharging,and14.4Vor14.8VinAfter-
charge.(batterytypeisselectedfordeterminingthegaslimet).
Inthedisplaythecurrentvoltageonthebatteryisshowed
togetherwiththechargingcurrent
Boost modeisusedwhentryingtorepairdeepdischarged
batteries,andisfurtherdescribedunder"Theintelligentcharging
curve".
Inthedisplaythecurrentvoltageonthebatteryisshowed
togetherwiththechargingcurrent
Supply Modeisusedasapowersupplywhene.g.thecaris
inashowroomandthecarsfacilitiesisusedwithoutthemotor
running.Incaseofoverload,awarningisgivinginthedisplay.If
heavyoverload,thechargerswitchesofftoprotectitself.
Abatteryhastobeconnectedforactivationof"Supplymode"
Please note that spark protection is not active when in
supply mode.
Selection button
Red clips to +
Black clips to -
XL - pro
Selection button
Menu tree
Actualnumberofselectionsmightvaryduetocustomisation.
Examplemenutree:
Battery not connected
•Selectlanguage
•Dansk
•English
•Deutsch
•…
Battery connected
•Charge
•Selectvoltage
•12V
•24V
•SelectAh
•3to>200
•SelectBatterytype
•WET
•GEL
•AGM
•Boost
•Selectvoltage
•12V
•24V
•SelectAh
•3to>200
•SelectBatterytype
•WET
•GEL
•AGM
•Supply
•Selectvoltage
•12V
•24V
XL - pro
Soft charge (Indicationonscreen)
The“Softcharge”phaseisusedwhenthebatteryisdeep
discharged.Thebatteryischargeduntilitisreadytoreceive
normalcharging(11.6V)andthenthenormalchargingisstarted.
Desulphation (Indicationonscreen)
The“Desulphation”phaseisusedifthebatteryhasnotbeen
usedforalongerperiod.
Bulk charging (Indicationonscreen)
The“Bulkcharging”phaseisthephasewherethebatteryundera
constantcurrentischargeduptoapp.85%ofthefullcapacity.
Absorption (Indicationonscreen)
The“Absorption”phaseisthephasewherethebatteryundera
constantvoltageischargeduptoapp.98%ofthefullcapacity.
The intelligent charging curve
Testing Softcharge Desulphation Bulkcharge Absorption Aftercharge Testing Maintenance Maintenance
XL - pro
After charging (Indicationonscreen)
The“Aftercharging”phaseisthephasewherethebatteryis
chargeduptoapp.100%ofthefullcapacity.Thevoltageisraised
0.4VcomparedtotheBulkchargingphase.
Testing (Indicationonscreen)
The“Testing”phaseisthephasewherethebatteryistestedfora
defectbatterycell.
Maintenance (Indicationonscreen)
Thepurposewith“maintenance”phaseistokeepthebatteryat
100%capacityoveralongperiodoftime.Thechargerisalways
measuringthevoltageandwhenitgoesbelow12,6/25,2Vitwill
startchargingthebattery.
Boost (Indicationonscreen)
The“Boost”phaseisusedtokick-startthebatteryifithaslow
power.This“Boost”ismadeasanintelligentboosting.Thismeans
thatthechargerisboostingthebatteryfor½hourwithmaximum
currentandthenatestismadeofthebatterytoseeifitisreadyfor
normalcharging.Ifthebatteryisnotreadyfornormalcharging,the
chargerwillboostagain.Thisprocessisrepeated4timesandif
thebatteryisnotOkafterthatthechargerwillindicateafault.
Whilechargingtheactualvoltage,currentandtheselectedbatterytypeisshown
inthedisplay.ItisalsopossibletoseehowmanyAhhasbeenchargedtothe
battery(notthetotalAhonthebattery)Thisisdonebypressingthedownbutton.
ItispossibletostopthechargingbypressingtheBackorSelectbutton.
While charging
XL - pro
Error indication
Maintenance
Thechargercanbecleanedwithamoistercloth.Runningwateranddeter-
gentcontainedsolventmaynotbeused.
Repairofthechargersmayonlybedonebyanauthorisedshopandthat
includedreplacementofthebatterycables.
The charger is excessive overloaded
in the supply mode
The charger is overloaded in the
supply mode
The charger has lost the mains supply
during charging
The charger needs service because it
have failed during the self testing
No battery is connected
The clamps are shorted
A battery with a voltage over 32V have
been connected
There can be two reasons for no indication in the battery tester during
testing:
• Thebatteryinthecarisdeepdischarged.
• Wrongpolarizationoftheclampsonthebattery.
XL - pro
Flash light
Thechargercontainsaashlighttobeusedasasmallworkinglampwhen
usingthechargerinadarkroom.
Theashlightisusinganinternbatterysoitcanbeusedwithorwithoutthe
mainsconnected.
Theashlightcanbereplaced.Pleaseordersparepartno.45004105
(seepicture2).
Guarantee
Keepvalidreceiptorguaranteecard.Toobtainguaranteewithintheguaran-
teeperiod,itisanabsolutemustthat,eitheravalidreceiptorguaranteecard
issubmittedtoservicestationtogetherwiththeappliance.
1 2
Temperature sensor
ThekeepowerXL-proversionhasatemperaturesensorinthebattery
clamps.Thissensorisusedtoadjustthechargingparameterwhilecharging
thebattery.
USB connection
Canbeusedasaconnectiontootherdevices(mobilphones,Ipod)thatneed
tobecharged.YourmobilephoneorIpodplayermightneedaspecialUSB
chargingcable.Checktheusersguide
XL - pro
XL - pro
XL - pro
Technical data
Nominal
batteryvoltage
Charge
Current
Batterysize
Max.total
inputpower
Inputvoltage
(Mainsvoltage)
Ripplevoltage
(chargingold
batterywith40%
capacityleft)
Currentripple
(chargingold
batterywith40%
capacityleft)
IPclassication
KeepowerCLASSIC6V
Nominalbatteryvoltage6V
Chargecurrent0.8A
Fullycharged
Charging
KeepowerMICRO
Nominalbatteryvoltage12V
Chargecurrent0.8A
Fullycharged
Charging
CLASSICMICROSMALLMEDIUMLARGEXL-con XL-pro
6V12V12V12V12V12/24V 12/24V
0.8A0.8A4A8A15A 30A/15A 30A/15A
1.2Ahto32Ah1.2Ahto32Ah3Ahto80Ah20Ahto160Ah40Ahto300Ah90Ahto600Ah3Ahto600Ah
8W15W75W150W275W525W 525W
230Vrms±10%
50Hz±3Hz
100mVpp<100mVpp<100mVpp<100mVpp<100mVpp<100mVpp<100mVpp
3%3%3%3%4% 4% 4%
IP65IP65IP65IP65IP44 IP44 IP44
Inelco A/S
Industrivej3
DK-9690Fjerritslev
phone:+4598211555
www.inelco.com
51121035V3
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