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  9. Kenwood PD8-20 User manual

Kenwood PD8-20 User manual

COO/AN>DI
CONSTANT-VOLTAGE
CURRENT
POWER
SUPPLY
PD8-20(D)
PD8-30(D)
PD18-20(D)
PD18-30(D)
PD35-20(D)
SERVICE
MANUAL
TRIO-KENWOOD
CORPORATION
WARNING
The
following
instructions
are
for
use
by
qualified
personnel
only.
To
avoid
electric
shock,
do
not
per-
form
servicing
other
than
contained
in
the
operating
instructions
unless
you
are
qualified
to
do
so.
SAFETY
Before
connecting
the
instrument
to
a
power
source,
carefully
read
the
following
information,
then
verify
that
the
proper
power
cord
is
used
and
the
proper
line
fuse
is
in-
stalled
for
power
source.
If
the
power
cord
is
not
applied
for
specified
voltage,
there
is
always
a
certain
amount
of
danger
from
electric
shock.
Line
voltage
This
instrument
operates
using
ac-power
input
voltages
that
100/120/220/240
V
at
frequencies
from
50 Hz
to
60
Hz.
Power
cord
The
ground
wire
of
the
3-wire
ac
power
plug
places
the
chassis
and
housing
of
this
instrument
at
earth
ground.
Do
not
attempt
to
defeat
the
ground
wire
connection
or
float
this
instrument;
to
do
so
may
pose
a
great
safety
hazard.
The
appropriate
power
cord
is
supplied
by
an
option
that
is
specified
when
the
instrument
is
ordered.
Waming
If
groundings,
especially
points
|
(Vg)
and
¥
(Ig),
are
short-
circuited
during
servicing,
it
could
lead
to
pattern
damage
due
to
large
amount
of
current
flow
on
the
PCB.
Take
ap-
propriate
care.
CONTENTS
SPECIFICATIONS.
.............ccceeesceseneeeeseneenes
DISASSEMBLY
............:02cceceeeeceeseneeceneees
BLOCK
DIAGRAM
.............2:::ecceeseeesereeeeeee
CIRCUIT
DESCRIPTION
............0ccseceseeeeseees
ADJUSTMENT.........c0:ecseseereccecsvcersrseeseeees
TROUBLESHOOTING.
..........:ccccesceeceetsereeeees
PARTS
LIST
..........
ce
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SCHEMATIC
DIAGRAM.
............000.eeseceeeees
P.C.
BOARD
.........ce
cece
eccceeeeteeeenneceneeneeecens
DISASSEMBLY
............2:0ccsseseeceeseceeeeeeeees
SEMICONDUCTORS
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SPECIFICATIONS
[
Model
PD
|
8-20
(D)
|
8-30
(D)
18-20
(D)
[
18-30
(D)
|
35-20
(D)
|
Output
Output
voltage
10-positions
0to8V
Oto8V
Oto
18
V
Oto
18
V
ae
Oto
36V
Resolution
(theoretical)
1.4
mV
1.4
mV
3
mV
3
mV
6
mV
Output
current
1-position
|
Oto
20A
Oto
330A
0to
20A
0
to
30A
Oto
20A
Resolution
(theoretical)
30
mA
45
mA
30
mA
45
mA
30
mA
Voltage
regulation
(CV)
With
input
changes
of
+
10%
Note
1)
0.005%
+1
mV
With
load
changes
of
0
to
100%
Note
1)
0.005%
+1
mv]
0.005%
+2
mV
Ripples/noises
(10
Hz
to
1
MHz}
rms
Note
2)
0.5
mV
rms
Transient
response,
(standard
value)
100
ysec,
typical
Temperature
characteristic,
(standard
value)
100ppm/°C,
typical
Remote
control
resistance/voltage
approx.
O
to
10
kQ/0
to
10
V
|
Current
regulation
(CC)
With
input
changes
of
+
10%
2mA
3mA
5
mA
5
mA
5
mA
With
load
changes
of
0
to
100%
5
mA
5
mA
!
5
mA
5
mA
5
mA
Ripples/noises
(10
Hz
to
1
MHz)
rms
Note
2)
10
mA
|
10
mArms
|
10
mArms
10
mArms
Remote
control
resistance/voltage
Protection
Operation
Temperature
detection
Overvoltage
protection
level
(standard
value)
Meter
and
indications
Voltmeter
(class
2.5)
F.S
Ammeter
(class
2.5)
F.S
Voltage
at
digital
display
(Auto
range)
D
type
Current
at
digital
display
(Fix.
range)
approx.
O
to
10
kQ/O
to
10
V
turns
off
power
switch
100°C
15
to
110%
of
rated
output
voltage
;
19.99
V,
199.9
V
(FS)
two
ranges
+(0.1%
rdg+1
digit)
23°C
+5°C;
Less
than
80%
RH
99.9
A
(FS),
+(0.5%rdg+
1
digit)
23°C
+5°C,
Less
than
80%
RH
Indication
of
constant
voltage
operation
CV
green
LED
lights
Indication
of
constant
current
operation
CC
red
LED
lights
Indication
of
output
OUTPUT
red
LED
fights
when
turned
on
Function
Output
switch
Turns
on
and
off
output
(preset
voltage
indicated
with
meter
during
off
time)
Voltage/current
check
switch
Preset
voltage
and
current
indicated
with
meters
during
on
time
Overvoltage
preset
(OVP)
Indicates
the
over
voltage
protection
level
on
the
voltmeter
during
on
time
Remote
sensing
Via
the
rear
panel
senser
terminal
Series
control
Master/slave
control
Parallel
control
Master/slave
control
|
Operating
conditions
Temperature
0°C
to
40°C
Humidity
Less
than
80%
Cooling
Fan
Output
polarity
Plus.
or
minus
Withstand
voltage
to
ground
}—+-_
|__|
+
250VDC
SPECIFICATIONS
[
Model
PD
i
8-20
(D}
|
*
8.30
(D)
|
18-20
(D}
|
18-30
(D)
35-20
(D)
Insulation
resistance
Chassis-input
line
30
MQ
or
more
at
500
VDC
Chassis-output
tine
20
MQ
or
more
at
500
VDC
Power
supply
]
Input
voltage
100/120/220/240
VAC
+10%,
1
¢
selectable
internally
Approx.
420
W
Approx.
590
W
Approx.
620
W
Approx.
930
W
Approx.
1
kW
Power
consumption
(at
AC
100)
[{~—__—_——}
Approx.
670
VA
|
Approx.
960
VA
|
Approx.
1
kVA
|Approx.
1.4
kVA
|
Approx.
1.6
kVA
Dimensions
and
weight
{W)
208 208
a
208
208
208
Enciosure
dimensions
(H)
147 147
147
147
147
j
(D)
348
457 420
457
420
r
=:
(Ww)
208 208
208
zi
208
208
{
Maximum
dimensions
({H)
168
168
168
168
168
({D}
410 519
482
|
519
482
Weight
Approx.
15
kg
Approx.
20
kg
Approx.
19
kg
Approx.
24
kg
Approx.
23
kg
Accessories
Instruction
manual
1
1
1 1
Se
100
V,
120
V
area
2-core
cabtyre
cable
(3
m)
Input
power
cord
(3-core
cabtyre
cable,
3
m)
220
V,
240
V
area
3-core
AC
cable
(2
m)
100
V,
120
V
area
1AXx2
15
Ax2
15
Ax2
20Ax2
Note:
1.
Measured
via
the
sensing
terminal.
2.
Measured
with
plus
or
minus
grounded.
Rack
adaptor
RK-601
(U4
of
EIA
standards)
is
optionally
available.
B®
Circuit
and
ratings
are
subject
to
change
without
notice
due
to
developments
in
technology.
20Ax2
BLOCK
DIAGRAM
adAL
0
AINO
yol
|
1Ad
no
(pp)
‘ep
ery
JOVLIOA
zoz‘10za‘
voz
~102n
LINN
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404
O9GI-EZX
AINOT
wgdns
Y4aMOd
bID‘sid
LINDYID
39N3u43434
LIN3Z4YUNd
LINDAID
J9N38353u
AOVLIOA
dwy
TWILN3H34410
SOVLIIOA
-LNVLSNOD
93130
LINDHID
£
LNOD
YOSs
AlddNS
YAMOd
Lingard
yo
dwWv
TWIHILN3
434
41d
LN3uuND
~LNVLSNOD
€2‘220‘si
~2in
YOTIONLNOD
3SVHd
Olu
L~id
sd
19
21
b~Id
pales}
431siL94u4
TO4¥LNOD
yoSs
¥Olv1NdOsy
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solv
in93y
salugas
YSHLOOWS
a7
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a3aM0d
LINDAID
Inauund
LNVLSNOD
¥OL951L3G
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40193130
SaunlvaadW3t
y3Alud
4O193108d
LINDYID
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ouns
crt
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YO193973S
av
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JOVLIOA
3NI7
CIRCUIT
DESCRIPTION
DESCRIPTION
OF
BLOCK
DIAGRAM
10.
11
.
Voltage
selector
and
surge
absorber.
Selects
rated
input
voltage
and
limits
external
noise.
.
Power
switch
(circuit
protector)
This
function
as
a
power
switch,
and
breaks
the
power
supply
in
event
of
an
accident
in
the
power
sourcé.
.
Power
transformer
Provides
auxiliary
windings
to
operates
the
main
and
accessory
circuits
in
the
transformer.
.
SCR
control
rectification
circuit
A
rectification
circuit
to
control
the
DC
level
syn-
chronized
with
AC,
with
the
gate
pulse
from
the
phase
control
circuit.
.
L,
C
smoothing
circuit
Averages
the
rectified
output
from
the
choke
coil
and
capacitor.
The
choke
coil
limits
transient
current
for
a
high
power
factor
and
low
ripple.
.
Phase
control
circuit
Generates
a
trigger
pulse
AC
synchronized
with
the
SCR
control
rectification
circuit
to
maintain
the
Vc
of
the
series
transistors
at
a
constant
voltage.
.
Series
control
circuit
Used
to
control
high
output
with
a
small
signal
by
Darl-
ington
connecting
the
high
output
power
transistor.
.
Current
detecting
circuit
A
stable
detection
voltage
is
obtained
by
effecting
adequate
derating,
using
resistor
with
a
low
temperature
factor.
.
Voltage
detecting
circuit
A
stable
detection
voltage
is
obtained
using
a
highly
precise
metal
oxide
film
resistor
with
a
low
temperature
factor.
CC
error
(differential)
amp
A
highly
precise
amplifier
which
uses
a
high-gain,
low-
drift
OP
Amp
and
compares
output
from
the
current
detecting
circuit
with
the
current
reference
voltage.
.
CV
error
(differential)
amp
A
highly
precise
amplifier
which
uses
a
high-gain,
low-
drift
OP
Amp
and
compares
output
from
the
voltage
detecting
circuit
with
the
voltage
reference
voltage.
12.
13.
14,
15.
16.
17.
18.
19.
20.
21.
OR
circuit
Selects
automatically
one
(using)
the
OR
circuit
from
the
CV
or
CC
amp
depending
on
output
and
setting.
Circuit
power
source
Supplies
regulated
DC
voltage
to
operate
the
control
circuit
and
provides
a
protection
function.
Voltage
reference
circuit
This
circuit
is
within
the
control
power
source
feed-
back
loop,
and
stably
drives
the
temperature
compen-
sation
zener
diode.
Current
reference
circuit
Drives
the
temperature
compensation
zener
diode
us-
ing
the
constant
current
circuit
to
provide
a
stable
out-
put.
OVP
circuit
Detects
output
voltage
within
a
range
of
15%-110%
of
the
rated
output
voltage,
according
to
the
external
overvoltage
setting.
,
Overcurrent
detecting
circuit
Detects
when
the
current
reaches
a
level
of
125%
of
the
rated
current,
using
the
signal
from
the
current
detecting
circuit.
Temperature
detecting
switch
Detects
when
the
heat
sink
of
series
transistor
becomes
100
°C
with
the
thermal
relay.
Constant-current
circuit
A
discharge
circuit
for
series
transistor
leakage
current
and
the
output
capacitor.
Circuit
protector
drive
circuit
Drives
the
protector
with
the
signals
that
come
from
the
respective
detecting
circuits.
It
provides
a
constant
and
discharge
circuit
to
minimize
influence
from
small
noise,
etc.
Meter
amp
Selects
output
voltage,
voltage
or
reference
voltage
with
the
V/I,
OUTPUT
and
OVP
and
passes
it
through
the
buffer
amp
to
provide
stablized
meter
output
-
CIRCUIT
DESCRIPTION
1.
MAIN
POWER
SOURCE
The
AC
input
voltage
is
rectified
by
D1-D4,
and
the
output
smoothed
by
the
choke
coils
T2
and
C1.
The
thyristors
D1
and
D2
are
controlled
in
the
phase
control
circuit.
The
rec-
tified
voltage
goes
through
the
series
control
transistors
Q1-Qn
and
current
detecting
resistor
R10,
and
is
supplied
to
the
output
+OUT
terminal.
The
—OUT
terminal
goes
through
D6
and
returns
to
the
recitification
circuit.
2.
REFERENCE
VOLTAGE
CIRCUIT
This
circuit
generates
the
control
circuit
power
source
and
a
variable
reference
voltage
for
voltage
and
current
(V,.,,
|).
The
AC
voltage
is
recitified
by
D1
and,
a
constant
voltage
of
+15
V
is
generated
in
the
constant
voltage
cir-
cuit
which
consists
of
Q1-Q8,
U1
and
D14.
The
reference
voltage
of
+15
V
is
generated
by
the
zener
diode
D14.,
—15V
is
generated
by
the
error
amplifier
U1
(1/2),
reference
voltage
(D14)
and
the
dividing
resistors
R20
and
R21.
+15
V
is
generated
by
the
error
amplifier
U1
(2/2)
and
dividing
resistors
R9
and
R10.
The
GND
of
the
+15
V
is
indicated
by
4
V<
on
the
circuit
diagram,
and
is
connected
to
the
+OUT
terminal.
The
power
source
of
this
differential
amplifier
U1
is
supplied
by
the
zener
diodes
D6
and
D9.
V..
is
the
variable
reference
voltage
for
constant
voltage
control,
and
the
V,.,
voltage
(0-10
V)
is
output
between
the
rear
terminals
(3)-(5)
from
U3
(2/2),
VR1
[VOLTAGE].
lL.
is
the
variable
reference
voltage
for
constant
current
control,
and
the
V,.,
voltage
(0-10
V)
is
output
to
the
rear
terminals
(8)-(11)
from
U3
(1/2),
VR2
[CURRENT].
3.
VOLTAGE/CURRENT
CONTROL
CIRCUIT
(See
Fig.
2)
With
the
floating
type
of
voltage
control,
the
control
circuit
is
controlled
using
the
+
OUT
terminal
as
a
reference
GND.
The
GND
of
the
contro!
power
source
+15
V
(4V¢)
is
therefore
of
equal
potential
to
the
+
OUT
terminal.
The
+
OUT
terminal
voltage
and
a
voltage
divided
by
the
voltage
detecting
resistors
R42
and
R43
are
applied
to
the
voltage
control
feedback
amplifier
U4.
Both
input
terminals
of
U4
are
operated
to
keep
the
same
potential.
The
output
from
the
feedback
amplifier
U4
goes
through
D26,
is
amplified
by
Q12
and
Q13,
passes
through
Q7
(Y86),
and
drives
the
base
of
the
next
stage
current
amplification
circuit
Q1-Qn.
The
voltage
at
both
ends
of
the
constant
current
detecting
resistor
R10
(0.025
ohms,
40
W)
is
used
as
a
reference
for
the
next
constant
current
operation.
This
point
is
the
GND
during
constant
current
operation,
is
indicated
by
¥l_
on
the
circuit
diagram,
and
becomes
the
reference
point.
When
the
output
current
|,
flows,
the
voltage
produced
in
the
current
detecting
resistor
R10
is
applied
to
the
control
amplifier
U5.
The
voltage
divided
to
I,.,;
voltage
feedback
by
R45
and
R46
is
applied
to
U5.
When
the
voltage
at
both
ends
of
R10
exceeds
this
divided
voltage
(R45
and
R46),
U5
is
operated
to
drive
as
the
con-
stant
current
through
D27.
The
output
from
U5
drives
Q1-Qn
(series
regulators)
through
the
same
route
as
during
constant
voltage
opera-
tion.
When
the
current
exceeds
the
constant
current
set-
ting
value,
the
operation
of
the
feedback
amplifier
circuit
U4
is
simultaneously
stopped,
and
the
D26
route
is
inter-
rupted.
Namely
D26
and
D27
are
control
OR
circuits.
4.
METER
CIRCUIT
The
voltmeter
indicating
circuit
detects
voltage
from
the
+OUT
terminal,
which
goes
through
U2
(2/2),
the
OVP
CHECK
switch,
U6
(1/2),
the
V/I
CHECK
switch,
the
OUT-
PUT
ON/OFF
switch,
meter
amp
U7
(2/2)
and
is
applied
to
the
voltmeter.
When
V/I
CHECK
is
on,
the
V,.,;
voltage
is
applied
directly
to
the
meter
amp
U7
(2/2).
The
voltage
detected
by
the
current
detecting
resistor
R10
for
the
ammeter
circuit
goes
through
the
V/I
CHECK
switch
and
is
applied
to
the
ammeter
amp
U7
(1/2).
During
V/I
CHECK,
the
I,.,
voltage
is
applied
directly
to
the
meter
amp
U7
(1/2).
Q1-Qn
(series
regulators)
are
controll-
ed
by
010, Q12,
Q13
(X73)
and
Q7
(Y86),
by
operating
the
OUTPUT
ON/OFF
switch,
to
turn
output
voltage
ON
and
OFF.
5.
OVP
CIRCUIT
AND
OCP
CIRCUIT
The
D5
(zener diode)
reference
voltage
that
is
divided
with
VR1
and
the
+OUT
terminal
voltage
divided
by
R3,
Ré4
is
applied
to
the
OVP
voltage
detecting
comparator
U1
(1/2).
When
the
output
voltage
exceeds
the
voltage
setting
of
VR1
(OVP
setting
VR),
the
output
of
U1
is
inverted.
The
in-
verted
output
goes
through
D8,
Q1
and
D9,
drives
thyristor
D10
and
turns
the
breaker
switch
$1
OFF.
The
reference
(GND)
of
the
OVP
circuit
is
the
same
as
the
+
OUT
terminal
V,
of
the
voltage
control
circuit.
The
detecting
voltage
generated
by
the
current
detecting
resistor
R10
and
the
reference
voltage
of
D28
(zener
diode)
is
applied
to
the
OCP
current
detecting
comparator
U6
(2/2).
If
an
excessive
amount
of
current
flows
(overcurrent),
the
output
of
U6
(2/2)
is
inverted,
it
goes
through
D7,
Q1
and
D9
to
drive
the
thyristor
D10
and
turns
the
breaker
switch
$1
OFF.
Furthermore,
the
thermal
relay
provided
on
the
heat
sink
to
prevent
overheating
of
the
series
regulator
transistor
detects
abnormal
temperature
rise,
and
turns
the
breaker
switch
S1
OFF
through
D6.
The
OVP
circuit,
OCP
circuit
and
overheating
prevention
protective
circuit
drive
the
breaker
switch
S1
with
the
OR
7
CIRCUIT
DESCRIPTION
circuit
that
consists
of
D6,
D7
and
D8.
6.
PHASE
CONTROL
CIRCUIT
The
PD
series
power
source
features
a
phase
control
circuit
to
control
the
thyristors
D1
and
D2
of
the
main
power
source
rectifying
bridge,
in
order
to
minimize
power
loss
of
the
series
control
transistors
(Q1-Qn)
by
maintaining
the
voltage
between
the
Q1-Qn
collectors
and
emitters,
regardless
of
load.
The
GND
of
this
phase
control
circuit
consists
of
the
emitter
of
the
series
control
transistors
Q1-Qn,
with
an
independent
floating
circuit
from
the
unit
power
source.
A
stable
+15
V
is
generated
for
the
phase
control
circuit
power
source
by
U10
and
U11.
A
sawtooth
wave
that
is
synchronized
with
the
AC
power
source
line
is
generated
by
D42,
D43
and
U12.
This
sawtooth
wave
is
applied
to
U13
(2/2).
(See
Fig.
3)
The
collector
voltage
(Vce
detecting
voltage)
of
the
series
control
transistor
is
applied
to
the
error
amplifier
U13
(1/2).
The
DC
voltage
of
U13
(1/2)
is
added
to
the
sawtooth
wave
of
U12
(2/2)
and
applied
to
the
input
of
U13
(2/2).
The
pulse
width
modulated
(PWM)
output
of
U13
(2/2)
is
finely
differentiated
by
C64,
etc.,
to
drive
the
one
shot
multi
014.
The
output
of
U14
(trigger
gate
pulse)
is
separated
from
the
GND
of
the
phase
control
circuit,
and
amplified
by
022
and
Q23
to
drive
the
thyristors
(D1
and
D2).
Note:
GND
indication
of
respective
circuits
Case
+
Unit
GND
(Case
or
Chassis)
Ve
b
Voltage
control
circuit
GND
Ie
¥
Current
control
circuit
GND
(one
end
—
point
‘’a’’
of
current
detecting
resistor
R10)
thr
Phase
control
circuit
GND
(emitter
point
of
series
control
transistors
Q1-Qn)
Caution:
Do
not
short
the
insulation
to
the
GND
of
the
respective
cir-
cuits
when
repairing
breakdowns.
This
may
result
in
burning
of
the
wiring
and/or
printed
cir-
cuit
board.
7.DPM
UNIT
(D
type
only)
The
digital
panel
meter
unit
consists
of
the
voltage
in-
dicator
circuit
and
current
indicator
circuit,
which
both
function
the
same
electrically.
U1
(U31)
is
the
3-1/2
digit
indicaion
A/D
converter,
with
a
7
segment
LED
driver
incorporated.
U2
(U32)
generates
the
reference
voltage.
The
optimum
value
is
set
with
VR1
(VR31),
and
VR2
(VR32)
is
for
full
scale
adjustment.
The
A/D
converter
is
provided
with
an
external
circuit
constant
to
enable
full
scale
indication
of
1999
when
1.999
V_
is_
input,
regardless
of
voltage
indication,
current
indication
and
type
of
unit.
Namely,
these
circuit
constants
are
R1
(R31),
C3
(C33),
C4
(C34)
and
C5
(C35).
The
main
amp
output
of
the
amp
unit
(X37)
is
fed
to
the
at-
tenuator
which
consists
of
R20
(R50)
and
the
amp
unit
R81
(R73).
Voltage
indication
is
3-1/2
digits,
but
a
2nd
at-
tenuator
is
provided
for
2
step
auto
range
in
case
of
indica-
tion
20
V
or
higher.
When
the
indication
in
the
U3
circuit
exceeds
1999,
a
range
up
signal
is
output,
and
a
range
down
signal
is
ouput
when
the
indication
is
1000
or
lower.
This
signal
is
latched
to
the
RS
flip
flop
which
comprises
U4,
is
passed
through
Q1,
Q2
and
drives
the
decimal
point
LED.
Simultaneously,
Q3
drives
the
analog
switch
Q4.
Since
the
ground
levels
for
the
meter
output
of
the
voltage
and
current
are
different,
the
respective
power
supplies
are
isolated.
CIRCUIT
DESCRIPTION
PRINCIPLE
OF
THE
FLOATING
REGULATOR
Vref:
Reference
voltage
at
CV
lref:
Reference
voltage
at
CC
Va:
Ground
at
CV
Is:
Ground
at
CC
The
output
voltage
at
CC
operation
2
e
loRs=
P=
Iretice
Ope.)
__
Vo=
R,
Vref
The
output
current
at
CC
operation
_
Ry
R,
+R,
Ip=
Bs
Iref
(where
K
=
)
s
Vref
_Vo
RI
~R2
Fig.
2
With
the
PD
series,
the
constant
output
voltage
and
cur-
rent
are
obtained
by
changing
the
Vref
and
Iref.
———
28
V
U12,
2
pin
Rectified
waveform
—OVv
10
ms
(50
Hz)
8.3
ms
(60
Hz)
L
—+14V
U12,
1
pin
Comparator
output
—-14V
—7V
U12,
7
pin
Integrated
output
——-
OV
U13,
7
pin
ead
PWN
output
—-14V
U14,
3
pin
One
shot
I
|
}
output
—oOvV
01,
D2
cathode
SCR
output
OFF
ON
Fig.
3
ADJUSTMENT
ADJUSTMENT
To
obtain
the
best
performance,
periodically
calibrate
the
unit.
Sometimes,
only
one
mode
nead
be
calibrated,
while
at
other
times,
all
modes
should
be
calibrated.
When
one
mode
is
calibrated,
it
must
be
noted
that
the
other
modes
may
be
affected
When
calibrating
all
modes,
perform
the
calibration
in
specified
sequence.
The
following
calibration
required
an
accurate
measuring
instrument
and
an
insulated
adjusting
flat
blade
screwdriver.
For
optimum
adjustment,
turn
the
power
on
and
warm
up
this
equipment
sufficiently
(more
than
30
minutes)
before
starting.
Before
calibrating
the
unit,
check
the
power
supply
voltage
and
the
zero
of
the
voltmeter
and
ammeter.
TEST
EQUIPMENT
REQUIRED
The
following
instrument
or
their
equivalent
should
be
used
for
making
adjustment.
Multimeter
8810A
FLUKE
Oscilloscope
CS-1040
TRIO
Item
Control
and
setting
Specifications
PREPARATION
FOR
ADJUSTMENT
1)
The
control
and
switch
settings
listed
below
should
be
used
for
each
adjustment
procedure.
Exceptions
to
these
setting
will
be
noted
as
occur.
2)
Power
cord
should
be
correctly
connected.
3)
Short
bar
should
be
connected
as
follows.
®-¢9.
©
-
©,
O-@
@-@
©-@,
®-@,
@©-
O
lon
the
front
panel)
4)
Heat
sink
should
be
insulated
with
respect
to
the
chassis.
5)
Unless
otherwise
specified,
set
each
control
as
follows
after
completion
of
each
adjustment.
POWER
ON
VOLTAGE
Maximum
counterclockwise
position
CURRENT
Maximum
counterclockwise
position
OUTPUT
OFF
(
@
)
V/I
CHECK
OFF
(
#
)
OVP
CHECK
OFF
(
#
)
OVP
adj.
control
Maximum
clockwise
position
Procedure
C1
Voltage
check
Less
than
10V
Connect
a
multimeter
to
measure
the
voltage
between
C1
(+
side)
and
(—side).
+
15V
check
+15V
+0.5V
Connect
a
multimeter
to
measure
the
voltage
between
OUTPUT
(@)
on
the
front
panel
and
+
15V
test
points
on
the
AMP
unit,
respectively.
Vee
voltage
coar-
|
VOLTAGE;
maximum
se
adjustment
clockwise
position
CURRENT;
maximum
clockwise
position
Approx
4.5V
Connect
a
multimeter
to
measure
the
voltage
between
collector
and
emitter
of
the
transistor
on
the
heat
sink.
See
Fig.
4.
dss
OUTPUT;
OFF
VOLTAGE;
maximum
counterclockwise
posi-
tion
CURRENT;
maximum
clockwise
position
Vrer
Offset
ad-
justment
0V+0.5mV
Connect
a
multimeter
between
OUTPUT
terminal
GS)
and
control
terminal
NO.3
on
the
rear
panel.
Vref
gain
adjust-
|
VOLTAGE;
maximum
ment
clockwise
position
CURRENT;
maximum
clockwise
position
——}—
10.25V
+0.03
V
Connect
a
multimeter
between
OUTPUT
terminal
¢S
and
control
terminal
NO.3
on
the
rear
panel.
ts
VOLTAGE;
maximum
counterclockwise
posi-
tion
CURRENT;
maximum
clockwise
position
V
meter
offset
adjustment
10
D
type;
OV
+0V
Make
adjustment
while
observing
the
V
meter
on
the
front
panel.
V
OUT
offset
adjustment
V
meter
gain
adjustment
V
check
adjust-
ment
Incr
Offset
adjustment
Item
Control
and
setting
bee
OUTPUT;
ON
VOLTAGE;
maximum
counterclockwise
posi-
tion
CURRENT;
maximum
clockwise
position
CURRENT;
maximum
clockwise
position
V/I
CHECK;
OFF
OUTPUT;
ON
CURRENT;
maximum
clockwise
position
V/l
CHECK;
ON
OUTPUT;
ON
VOLTAGE;
maximum
clockwise
position
CURRENT;
maximum
counterclockwise
posi-
tion
ment
I
meter
offset
adjustment
|
meter
gain
adjustment
I
check
adjust-
ment
Irer
gain
adjust-
lourput;
On
VOLTAGE;
maximum
clockwise
position
CURRENT;
optimum
position
OUTPUT;
OFF
VOLTAGE;
maximum
clockwise
position
CURRENT;
maximum
counterclockwise
posi-
tion
OUTPUT;
ON
VOLTAGE;
maximum
clockwise
position
CURRENT;
optimum
position
V/l
CHECK;
OFF
ADJUSTMENT
Adj.
Control
OV
D
type;
OV
+0
V
Specified
voltage(full
scale)
D
type;
specified
voltage
+1
digit
Specified
voltage
(full
soale)
D
type;
specified
voltage
+1
digit
a
oe
Procedure
Make
adjustment
while
observing
the
V
meter
on
the
front
panel.
terminal
@
and
©
on
the
front
panel.
Rotating
the
VOLTAGE
control
to
indicate
specified
voltage
range
on
the
multimeter.
Make
adjustment
while
observing
the
V
meter
on
the
front
panel.
8810A
Load
(1)
Current
detecting
resistor
VR4
10mV
+
1tmV
Connect
the
multimeter
between
control
terminal
NO.8
and
NO.11
on
the
rear
panel.
VR10
current
OA
D
type;
OA
0A
+2.5%
for
specified
1
the
specified
current
value.
2
Make
adjustment
so
that
the
current
value
of
the
load
(1)
displayes
+
2.5%
for
the
specified
current
value
while
measuring
the
current
value.
8810A
Load
(1)
Current
detecting
resistor
Specified
current
value(full
scale)
D
type;
specified
cur-
rent
value
+
1
digit
V/I
CHECK;
ON
VOLTAGE;
maximum
clockwise
position
CURRENT;
optimum
position
8810A
VR6
Load
(1)
Current
detecting
resistor
Specified
current
value
(full
scale)
D
type;
specified
cur-
rent
value
+1
digit
Note:
Be
sure
to
adjust
the
Ipe¢
gain,
|
meter
offset
and
|
check
when
the
CC
indicator
is
lit.
the
specified
current
value.
2
Set
the
value
to
specified
current
value
by
using
the
CURRENT
control.
3
Make
adjustment
so
that
the
value
of
|
meter
on
the
front
panel
becomes
the
specified
current
value.
Connect
a
muitimeter
between
OUTPUT
Connect
a
load
(1)
which
can
accept
Connect
a
load
(1)
which
can
accept
11
ADJUSTMENT
Control
and
setting
eel
ona
Vog
voltage
fine
|
VOLTAGE;
maximum
|
Load
(2)
|
VR20
adjustment
clockwise
position
CURRENT;
maximum
clockwise
position
+
side
Procedure
4.5V
+0.1V
Repeat
entire
procedure
for
Vcr
coarse
adjustment.
Be
sure
to
connect
a
load
with
which
10%
current
value
for
specified
current
can
be
supplied.
Fig.
4
Right
side
of
heatsink
Fuse
Voltage
selector
at
J
[yp
SS
|
eleleleleleleloe
|
OO
6.00
[ooo
00
aaa
SS
Fig.
5
Location
of
adj.
control
Current
detec-
10mQ
50W,
0.1%
Note:
With
an
electronic
load
(35
V,
ting
resistor
30
A)
for
load
(1)
and
(2),
the
adjustment
Load
(1)
0.12
|
300w,
5%
|
Tay
be
easy.
Load
(2)
52
150W,
5%
(for
PD18-30)
12
TROUBLESHOOTING
index:
Note:
Y86
...
Main
chassis
.
X73
...
X73-1550
(or
X73-1560):
AMP
UNI
<>
Check
and
judgement
X77
...
X77-1340:
OVP
UNIT
=z
Malfunction
1.
ANALOG
METER
SECTION
Rectified
output
POWER
Refer
to
dc
--
voltage
as
shown
|
in
schematic
f
diagram.
|
Each
dc
voltage
YES
Circuit
Protector
selector
POWER
Transformer
T1
OVP
(X77)
AMP
(X73)
The
ground
point
;--
Obserbe
the
,--
The
ground
point
ro
Rotation
for
_-.
Pushing
the
r-
is
7},
as
shown
in
!
waveform
at
P1,
t
is
Vg
(or
lg)
as
|
VOLTAGE
control
vil)
CHECK
!
schematic
;
3
pin
and
4
pin
(5
1
shown
in
}
should
change
the
1
switch.
1
diagram.
!
pin
is
common)
‘schematic
|
Vre¢
voltage
(U3,
i
diagram.
7
pin)
YES
no.
*Continue
to
next
page
U7
(2/2),
Q15
U6
(1/2)
U2
(X77)
U3
(2/2)
CV
VR
(Y86)
Note:
CV
VR;
VOLTAGE
VR
{VR1)
13
TROUBLESHOOTING
*Continue
from
front
page.
Rotation
for
CURRENT
_
Short
the
OUTPUT
©"
control
should
change
ice
Pushing
the
V/I
CHECK
switch.
t
t
t
terminal
leg
voltage
(U3.1
pin)
ae
‘
'
:
Output
current
Output
voltage
U4,
D26
Q10,
12,
13, 16,
17
U7
(1/2)
a14
CC
VR
[Y86]
Q7,8Q9~10
D14,
15
[Y86]
Note:
CC
VR;
CURRENT
VR
(VR2)
r---Remove
the
short
bar
from
OUTPUT
terminal
!
Braker
operation
Over
current
operation
Over
voltage
operation
U6
(2/2)
028
(X73)
[thermal
relay,
U86]
2.
DIGITAL
POWER
METER
SECTION
Power
supply
of
P204;
+5V
P3,
P4
full
scale
voltage
*Continue
tonmext
page.
f-
Check
the
40kHz
squarewave
at
38
pin
of
U1
(31)
!
|
|
Reference
voltage
G
2
oi
tED
YES
oes
on
on
START
the
front
panel
--~-
Check
the
yoltage
of
P4,
1
pin
and
AMP
~
<init
output
(X73)
P3,
4
P3,
1
pin.
YES
R2
(32),
C6
(36),
U1
(31)
U2
(32),
VR2
(32)
DPM
POWER
*Continue
to
next
page.
14
TROUBLESHOOTING
*Continue
from
front
page.
Dual.
Slope
Integnator
A/D
YES
Be:
ul
(U31)
2nd
ATT
C3,
4,5
R1
01,
2,3,4
(C33,
34,
35
(D31,
32,
33,
34)
R31)
indication
of
decimal
point;
Normal
2nd
ATT
Goes
on
LED
on
the
front
panel
DPM
POWER
0201,
202
U201,
202
D201,
202
U203,
204
15
PARTS
LIST
MAIN
CHASSIS
(Y86-)
PD8-20
|
PD8-30
|
PD18-20
|
PD18-30
D
Parts
No.
Name
&
Description
_
A01-1125-13
CASE
A01-1124-13
CASE
A01-1149-03
CASE
A10-1439-32
|
CHASSIS
A10-1440-32
_|
CHASSIS
A10-1445-02
CHASSIS
*
*
A20-2775-15
DIECAST
PANEL
*
*
*
be
A21-1062-03
DECORATIVE
PANEL
* *
A21-1065-03
DECORATIVE
PANEL
PIP/WIN
NM
/
hy]
=]
BO7-0713-04
ESCUTCHEON
6
B40-2765-04
NAME
PLATE
(S./No.)
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1k
+5%
1/6W
RES
METAL
FILM
RES
CARBON
2.2
+5%
1/2W
5.6
+5%
1/2W
RW26G4C221K
RES
WIRE-WOUND
RD4BB2E243J
4
RES
CARBON
es
ERE
SEZ
Ges
RES
CARBON
$59-1501-05
CIRCUIT
PROTECTOR
220
+10%
20W
24k
+10%
1/4W
1k
+5%
1/6W
POWER
TRANSFORMER
POWER
TRANSFORMER
POWER
TRANSFORMER
POWER
TRANSFORMER
POWER
TRANSFORMER
_|
CHOKE
COIL
CHOKE
COIL
CHOKE
COIL
CHOKE
COIL
CHOKE
COIL
64
=
00
LO1-9416-05
64
TOO1
|LO1-9426-05
{T1001
_|LO1-9436-05
T001
|LO1-9484-05
TOO1
|LO1-9494-05
_|T002_
|L15-0402-05
TOO2
|L15-0403-05
T0O2
|L15-0404-05
TOO2
|L15-0405-05
TOO2
|L15-0406-05
U203
|uPC7805H
Ic
U204
|uPC7805H
Ic
VROO1/R29-0505-05
VROO2!RO5-3508-05
20

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