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  9. KFI 100700 User manual

KFI 100700 User manual

1“Figure 4” Wide Bolt pattern Set-up
“Figure 3” 4.875” Standard Bolt pattern Set-up
Kawasaki Teryx Winch Mount
Winch Mount PART # 100700
Kit Components:
Qty Part Description
1……………. Winch Mount
1……………. Wide Winch Plate
1……………. Reversible Fairlead Bracket
2……………. 3/8”x 1 1/4” Flange Bolt
4……………. 3/8”x 1” Carriage SN Bolt
6……………. 3/8” Nylock Nuts
6……………. 3/8” SAE Flat Washers
3……………. 5/16” x 1” Bolt
3……………. 5/16” Lock Washer
INSTALLATION INSTRUCTIONS:
1. Remove the front plastic bumper cover, by removing the (4)
screws as shown in Figure 1.
2. Remove the front bumper, by removing the (4) bolts as shown in
Figure 2.
3. Assemble your fairlead to the fairlead bracket using the
appropriate hole pattern and the hardware that was supplied with
your winch as shown in Figure 3.
4. Skip to Step 5, if you are installing a wide 4k plus winch with a
3.00” x 6.60” bolt pattern. Assemble your winch to the winch
mount using the hardware that was supplied with your winch as
shown in Figure 3. Skip to Step 6.
5. Wide winch install instructions: (see Figure 4)
Assemble your winch to the Wide Winch Plate that was
supplied with your mount using the hardware that was
supplied with your winch.
Loosely install the winch mount to your Teryx using
the supplied 3/8” carriage bolts and hardware as shown
in Figure 5.
Assemble your winch and Wide Winch Plate to the
winch mount using the supplied (3) 5/16” bolts and
lock washer into the weld-nuts on the bracket. (you
may need to pull some cable out to get the bolts in)
(skip to Step 7)
“Figure 1”
Remove Front Plastic Bumper Cover
“Figure 2”
Remove the Front Bumper
NOTE: The
fairlead bracket
is reversible to
accommodate
the standard
4.875” bolt
pattern fairleads
and the larger
6.60” bolt
pattern fairlead
bracket found on
wide 4000lbs
plus winches.
Wide Winch Plate
2
6. Place the winch and mount assembly into location
with the carriage bolts going through the frame holes
on the machine as shown in Figure5.
7. Once the winch assembly is in location and the
carriage bolts are through the appropriate holes you
can then assemble the washers and nylock nuts to the
carriage bolts, but do not tighten at this time.
8. Replace the front bumper that was removed in Step 2.
9. Place the fairlead bracket into location as shown in
Figure 6 (between the winch mount and the bumper
frame) and assemble the winch mount to the fairlead
bracket and bumper frame using the supplied 3/8”
hardware.
10. Tighten the carriage bolts from Step 5.
11. Replace the front plastic bumper cover that was
removed in Step 1.
12. Using the instructions provided with your winch, wire
accordingly.
Mini-Rocker Switch Hardware Kit
This allows you to mount your usual handle bar mounted switch to
almost any desired location.
a. Remove handlebar mount hardware from the
switch.
b. Locate desired mounting location
c. Mark and drill two switch holes through dash
using switch housing as a template
d. Drill a 3rd hole for the switch wiring.
e. Assemble per Figure 7
“Figure 7” Mini-Rocker Mounting
“Figure 5”
Winch Mount Assembly in Position
“Figure 6”
Fairlead Bracket in Position
BUMPER
FRAME

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