KFI 101215 User manual

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HONDA PIONEER 500
Winch Mount PART # 101215
Hardware Kit: HK-317, HK-031
Kit Components:
Qty. Part Description
1................. Pioneer Winch Plate
2................. Pioneer Bolt Plate
2................. 5/16”-18 x 1-1/4” x 2” U-Bolt
8................. 5/16”-18 x 2.5” Flange Bolt
12............... 5/16”-18 Flanged Nylock Nut
1................. UTV Mini Rocker Hardware Kit (HK-031)
INSTALLATION INSTRUCTIONS:
1. Placewinchplateoverbumperasshownin
Figure3.Looselysecuretothebumpertubes
usingtheboltplates,2.5”boltsandnuts.Figure 2
shows the different bolting locations.
2. InstallU-boltsasshowninFigure4andtighten
allhardware.Be sure to tighten U-bolts rst.
“Figure 1”
“Figure 2 Winch Mount Bolting Locations”
“Figure 4 U-bolt Install”
U-BOLT LOCATION
BOLT PLATE
LOCATION
BOLT PLATE
LOCATION
“Figure 3 Mount and Bolt Plate Install”

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“Figure 5 Winch Bolt Pattern”
3. Determiningwhichwinchyouhave,see
Figure5.
4. Installyourrollerfairleadtoyourfairlead
plateasshowninFigure6,usingthehardware
suppliedwithyourwinch.
5. Installyourwinchandfairleadplateassembly
tothemountplateasshowninFigure7,using
thehardwareprovidedwithyourwinchand
theboltpatterndeterminedinstep3.
“Figure 7 Winch and Roller Fairlead Install” “Figure 8 Winch and Mount Installed”
Standard 4 Hole Winch Pattern (4.875” x 3”)
Standard 2 Hole Winch Pattern
Wide 4 Hole Winch Pattern (6.6” x 3”)
“Figure 6 Winch and Roller Fairlead Install”
CAUTION
Make sure to ONLY use the bolts
that came with your winch.
CAUTION
Make sure to ONLY use the bolts that came with your winch.
6. Tightendownallbolts.
7. Use your winch manual and the wiring
instructions on page 3 and wire accordingly.

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WIRING INFORMATION
1. For contactor location please see “Figure 9”. Install the contactor
in a location of your choosing under the hood. There is no
specific location on this machine.
2. UsingtheALTERNATE WINCH WIRING DIAGRAM
(AWWD)(Figure12,pg4)asaguideforsteps2-5,attachthe
BLACKwiretotheBluePostonthewinchandtheREDwireto
theYellowPostonthewinch.
3. RoutethewiresuptothecontactorandconnecttheBLACKwire
totheBluePostonthecontactorandREDwiretotheYellow
PostonthecontactorperAWWD.
4. RoutetheBlueandYellowwiresbacktothebattery.Connectthe
YELLOW POS(+)wiretotheRedpostonthecontactorand
theBLUE NEG(-)wiretotheBlackpostonthecontactorper
AWWD.
5. AttachtheYELLOW POS(+)wiretothebatteryasshownin
Figures10and12.Then,attachtheBLUE NEG(-)wiretothe
groundpostasshowninFigures10and12perAWWD.
6. Find a location that suits your purposes for the mini-rocker
switch and hand remote.
7. Mini-Rocker Switch Hardware kit. This allows you to mount
your usual handle bar mounted switch to almost any desired
location.
a. Remove handlebar mount hardware from the switch.
b. Locate desired mounting location
c. Mark and drill two switch holes through dash using switch
housing as a template
d. Drill a 3rd hole for the switch wiring.
e. Assemble per Figure 11.
8. Wire the red ignition wire from the controller to a keyed wire.
Typically you can find this on the ignition switch.
“Figure 9” Contactor Location
(+) Positive
Yellow Wire
(-) Negative
Blue Wire
“Figure 10” Battery Location
(Battery is located under the rear passenger fender.)
“Figure 11” Mini Rocker Mounting

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“Figure 12” Alternate Wiring Diagram
“AWWD”
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