Kinematica POLYTRON PT 2500 E User manual

Operating Instructions for
POLYTRON®System PT 2500 E
This is a quality product of
Luzernerstrasse 147a Tel.: [phone]
CH-6014 Luzern Fax: [phone]
Switzerland e-mail: [email protected]
VOLTAGE
100...120 V, 50/60 Hz
210...250 V, 50/60 Hz
Ensure that the supply voltage is correct and in agreement with the
data on the rating plate.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 2 of 26
TABLE OF CONTENT:
1INTRODUCTION..........................................................................................................3
1.1 OPERATING INSTRUCTIONS..............................................................................3
1.2 ORGANISATIONAL MATTERS.............................................................................5
1.3 WARNING NOTICES ............................................................................................6
2SAFETY .......................................................................................................................7
2.1 SUMMARY............................................................................................................7
2.2 SAFETY CONCEPT..............................................................................................7
2.3 RESIDUAL DANGERS........................................................................................10
2.4 WARNINGS.........................................................................................................11
3DESCRIPTION OF THE EQUIPMENT.......................................................................13
3.1 OVERVIEW.........................................................................................................13
3.2 DRIVE UNIT ........................................................................................................15
3.3 STANDS ST-P11/600 &ST-P20/600.................................................................16
3.4 POLYTRONDISPERSING-AGGREGATES......................................................17
3.5 TECHNICAL SPECIFICATIONS..........................................................................18
4INSTALLATION .........................................................................................................19
4.1 UNPACK .............................................................................................................19
4.2 ASSEMBLING OF THE DRIVE............................................................................19
4.3 ASSEMBLING OF THE STAND WITH ACCESSORIES......................................19
4.4 STARTING UP.....................................................................................................19
5MAINTENANCE.........................................................................................................21
5.1 DRIVE .................................................................................................................21
5.2 CLEANING AND MAINTENANCE OF THE AGGREGATES................................22
6TROUBLE SHOOTING..............................................................................................25
7ACCESSORIES .........................................................................................................26
8WARRANTY...............................................................................................................26

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1 INTRODUCTION
This chapter gives information on the the structure of this document. It will assist you in
making use of it and show how to find the required information quickly.
1.1 OPERATING INSTRUCTIONS
PLEASE READ THESE OPERATING INSTRUCTIONS BEFORE SWITCHING ON OR
OPERATING THE EQUIPMENT. THEY DESCRIBE THE USE OF THE POLYTRON
PT 2500 E, ITS INSTALLATION AND MAINTENANCE AND THE APPROPRIATE
REPLACEMENT PARTS AND ACCESSORIES.
THEY WILL HELP YOU AVOID ERRONEOUS USE AND SUBSEQUENT DAMAGE.
ALTHOUGH POLYTRONUNITS ARE DESIGNED FOR EASE OF SERVICE, THIS
DOES NOT RELEASE YOU FROM THE OBLIGATION TO INSPECT YOUR
EQUIPMENT CAREFULLY AND TO CLEAN IT THOROUGHLY.
KINEMATICA AG is a specialist manufacturer of machines and equipment for dispersion
and mixing technology.
An important objective of these operating instructions is to fully inform you, the user, about
the correct and safe use of our equipment.
In order to achieve this, it is essential that you should carefully study chapter 2, “Safety”,
and follow the instructions in this book.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 4 of 26
1.1.1 RANGE OF VALIDITY
The information in these operating instructions relates to the POLYTRON®identified as
follows:
Manufacturer: KINEMATICA AG, CH-6014 Luzern
Brand name: POLYTRON®
Product name: POLYTRON®PT 2500 E
Order No. Identification
11010055 POLYTRON
®
PT 2500 E drive, 230V, with EU-plug
11010056 POLYTRON
®
PT 2500 E drive, 230V, with CH-plug
11010057 POLYTRON
®
PT 2500 E drive, 230V, with GB-plug
11010058 POLYTRON
®
PT 2500 E drive, 115V, with US-plug
11090101 POLYTRON
®
System PT 2500 E, 230 V, consisting of drive, EU-
plug, stand ST-P11/600, vessel holder, safety pos. ring
11090102 POLYTRON
®
System PT 2500 E, 230 V, consisting of drive, CH-
plug, stand ST-P11/600, vessel holder, safety pos. ring
11090103 POLYTRON
®
System PT 2500 E, 230 V, consisting of drive, GB-
plug, stand ST-P11/600, vessel holder, safety pos. ring
11090104 POLYTRON
®
System PT 2500 E, 115 V, consisting of drive, US-
plug, stand ST-P11/600, vessel holder, safety pos. ring
11040050 Plate stand ST-P11/600
11045010 Vessel holder for ST-P11/600
11045030 Safety pos. ring for ST-P11/600
11040051 Plate stand ST-P20/600 (double rod design)
11045011 Vessel holder for ST-P20/600
11045031 Safety pos. ring for ST-P20/600

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1.1.2 TARGET AUDIENCE
These operating instructions are intended for all authorised users of our
machines/equipment. We distinguish different user roles, taking account of the different
demands placed on the user by the activity to be carried out.
You will find the definitions of user roles with the demands on the user in chapter 2,
“Safety”. You can fulfil one or more of these roles, provided that you meet the
corresponding demands.
1.2 ORGANISATIONAL MATTERS
If you are unable to find the answer to any question in the operating instructions, please
contact the equipment manufacturer directly.
1.2.1 LOCATION OF THE OPERATING INSTRUCTIONS
The operating instructions can only be of use to you if you always have them at hand.
They should therefore always be kept at the place where the equipment is used.
1.2.2 MANUFACTURER CONTACT ADDRESS
KINEMATICA AG
Luzernerstrasse 147a
CH-6014 / Lucerne
TEL: [phone]
FAX: [phone]
e-mail: [email protected]

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 6 of 26
1.3 WARNING NOTICES
Please be aware of the meaning of the following warning signs:
SAFETY INSTRUCTIONS MUST BE OBSERVED TO
ENSURE SAFE OPERATION .
THIS SYMBOL INDICATES HIGH VOLTAGE, WITH
RISK TO HEALTH AND ENVIRONMENT.
CAUTION!
BEWARE OF HOT SURFACE.
CAUTION!
DEVICE NOT DESIGNED FOR USE IN
EXPLOSION DANGER ENVIRONMENT.

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2 SAFETY
This chapter is directed at all users of KINEMATICA laboratory equipment. It includes
information on safe and optimum use.
2.1 SUMMARY
Any incorrect use of the installed equipment can be dangerous. Inadequately trained users
can cause material damage and personal injury. This chapter informs you about the safety
concept and the requirements for safe and optimum use of the equipment.
All those authorised to operate, service and repair the equipment are required to study
chapter 2, “Safety”.
2.2 SAFETY CONCEPT
The safety concept sets down the entitlement to use the equipment and the responsibilities
of the individual users.
The machines and equipment are designed and constructed according to the state of the
art and the recognised safety rules.
2.2.1 INTENDED USE OF THE EQUIPMENT
The equipment is designed and constructed for the following use:
Dispersion and homogenisation of pumpable fluid products in accordance with the
technical specifications (see point 3.5) and compatibility with the materials coming
into contact with the products.
If you use the equipment for any purpose other than those listed, the manufacturer cannot
be held liable for any resulting damage.
2.2.2 IMPROPER USE
Any use other than the “intended use” without the written approval of the manufacturer or
any operation outside the technical limits of use is improper use.

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2.2.3 USER ROLES
To guarantee safety, we place requirements on the users of the equipment that must be
met without fail. Only persons meeting the requirements are authorised to work with the
equipment.
We describe all those who work with the equipment as users. Since the requirements of
these users are very much dependent on their activity, we distinguish the following user
roles.
Contract partner:
The manufacturer can impose legal obligations on the contract partner when the
equipment is purchased. The contract partner is obliged to ensure that the equipment is
properly used.
Operating company:
The operating company ensures that the equipment is properly used and authorises
persons who are entitled to work with the equipment in any one of the defined user roles.
They are under the obligation to instruct the users.
Note:
Contract partner and operating company can be the same person.
Service technician:
The service technician is an employee of the operating company and looks after the
equipment in special operating mode(s). He is a specialist with mechanical, electrical and
electronic professional training. The service technician undertakes commissioning,
decommissioning service and repair of the equipment. He must be appropriately trained to
be able to carry out the service work required.
Operator:
The operator turns the equipment on and off. In the event of an alarm signal he informs the
service technician.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 9 of 26
2.2.4 DANGER AREA
System/equipment
The system danger area includes the whole system/equipment including the connecting
lead and controls.
Proximity danger area
This refers to all areas within a defined distance of the equipment.
User danger area
This danger area includes all persons working with the equipment.
2.2.5 AREAS OF RESPONSIBILITY
In order that the system/equipment can be used safely and without risk, the users in
various roles bear the responsibility for particular danger areas.
Contract partner:
The contract partner bears the responsibility for the “proximity danger area”.
Operating company:
The operating company bears the responsibility for the “user danger area”. Only those
users may be authorised to operate the system/equipment who fulfil all requirements of the
user roles concerned. In doing so, attention must be paid to the following points:
It is to be ensured that all users of the system/equipment have fully read and
understood chapter 2, “Safety” and act accordingly in a safety-conscious manner.
It is to be ensured that no unauthorised person carries out work with the
system/equipment.
It is to be ensured that users are informed of the possible risks and dangers connected
with the system/equipment.
It is to be ensured that those being trained or engaged in general training are under the
permanent supervision of a trained and authorised person.

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Service technician:
The service technician bears the responsibility for the “system/equipment danger area”. He
ensures that the system/equipment is at all times free from technical faults, safe and
functions correctly.
2.2.6 GENERAL SAFETY RULES
Observe the following general safety rules:
follow these operating instructions,
in addition, observe the legal obligations and requirements for accident prevention and
environmental protection of the country in which you operate the equipment,
do not make any modifications to the equipment without the written authorisation of the
manufacturer,
only original replacement parts may be used for repairs,
before any service work on the equipment, it must be ensured that the electrical supply
is switched off,
after any service, maintenance or repair work has been carried out on the
system/equipment, it must be given a test run by the service technician.
depending on the place at which it is installed, circumstances may require that hearing
protection is worn when remaining in the vicinity of the equipment for long periods.
2.3 RESIDUAL DANGERS
When the system/equipment is used in accordance with rules and regulations, residual
dangers are minimal.
Residual danger Countermeasures
Tripping over feed or
return lines These should be laid appropriately.
Breakage of glass
containers Wear protective clothing (goggles etc.).
Spitting of the product
Hearing loss due to loud
noise. According to the application ear protection must be used.
Tilting of the device Use stable, non-slip base and the safety stands from
KINEMATICA

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IN EVERY CASE THE ELECTRICAL INSTALLATION HAS
TO BE DONE BY TECHNICIAN!
2.4 WARNINGS
Ensure that the rated voltage of the equipment matches
the supply.
Before changing any dispersing aggregate, the line cord
has to be plugged out
When a electrical power blackout occurs, the device has
to be switched- off using the main switch, avoiding the
device to restart automatically.
IT IS IMPORTANT THAT THE MAINS SUPPLY WHERE
THE DEVICE IS PLUGGED IN COMPLIES WITH THE
INFORMATION ON THE TYPE LABEL AND THE
INTERNATIONAL STANDARDS FOR POWER
SUPPLIES. IF NOT, SUCCESSFUL OPERATION
CANNOT BE GUARANTEED
In the event that hazardous chemicals or materials that
endanger health can influence the surroundings or use of
the equipment, appropriate countermeasures must be
taken.
At long term use the aggregate and the coupling may get
hot – danger of skin burn.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 12 of 26
The equipment may not be operated in explosive areas
It is not allowed to work with fluids which are highly
inflammable.
It is not allowed to mix materials which can cause strong
exothermal reactions
THE DEVICE MAY ONLY BE OPENED BY
AUTHORISED KINEMATICA SERVICE STATIONS.
Ensure that enough free space is available at the
backside of device, so that effective air flow and cooling
is assured. Insufficient cooling may lead to a decrease of
power output.
The device has to be placed in a manner that dirt or
fluids cannot penetrate through the ventilation slots at
back side of the drive.
POLYTRONdispersion aggregates may not be
operated dry – the lower sleeve bearing is cooled and
lubricated by the medium being processed. Running dry
will destroy the sleeve bearing.
The dispersing aggregates should be cleaned after
every operation.
Never pull the coupling during operation – the aggregate
could fall out of the coupling.
When the line cord is plugged, never touch the saw teeth
of the aggregate – danger of injuries due to rotating
shafts and blades
KINEMATICA AG products comply with all the usual CE
directives,
carry the CE marking and are delivered with a
corresponding
declaration of conformity.

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3 DESCRIPTION OF THE EQUIPMENT
The PT 2500 E system conforms to all current and relevant CE regulations, carries the CE sign
and is supplied with the relevant certificate of conformity.
3.1 OVERVIEW
The POLYTRONSystem PT 2500 E prepares finest dispersions and homogenisations
and is suitable for use with working volumes up to 2000 ml (depending on the viscosity of
the product and the dispersing aggregate used). The drive can be equipped with a wide
range of POLYTRON®dispersing-aggregates. The aggregates are easy to change using
the quick-coupling.
For a ready-to-use system you need:
Drive PT 2500 E
A stand, ST-P11/600 or ST-P20/600
A dispersing aggregate
A mains connection according to the type label
On the following pages pictures and a description of the main components of the complete
system PT 2500 E can be found.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 14 of 26
.
drive unit
dispersing aggregate
(not included, different
models available)
glass vessel
(not included, different
models available)
Plate stand ST-
P20/600 with boss
head for drive unit
(not included,
optional)
safety positioning
ring (not included,
optional)
vessel holder
(not included,
optional)

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3.2 DRIVE UNIT
The drive unit PT 2500 E is equipped with a 500 W motor and will be started using the
main switch placed at the front side. The speed will be adjusted using the turning knob on
the front side of the device. Within the speed range of up to 30’000 rpm, the integrated
closed loop speed control will tune the speed to any adjusted value, independent from load
changes. The actual speed can be read from the digital display (LED)
Furthermore the electronic control system is equipped with safety functions with automatic
shut down to prevent the drive being overheated or blocked. A detailed description of
possible errors and countermeasurements is listed in chapter 6 „TROUBLE SHOOTING“
main switch
ON/OFF
digital display
(LED)
turning knob for
speed adjustment
Quick coupling

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 16 of 26
3.3 STANDS ST-P11/600 & ST-P20/600
The drive PT 2500 E is designed for using with a stand. KINEMATICA recommends the
standard plate stand ST-P11/600 or the plate stand ST-P20/600 (double rod design).
According to the size of the working vessel a vessel holder may be used.
Description of the main components of the two stands:
stand ST-P11/600 stand ST-P20/600
Column(s) made of
stainless steel
boss head for
extension Ø13 mm
safety pos. ring
vessel holder
vessel holder
base plate

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 17 of 26
3.4 POLYTRON

DISPERSING-AGGREGATES
A wide range of dispersing aggregates with diameters of 3, 5, 7, 12, 20 and 25 mm are
available. For questions concerning POLYTRON®dispersing aggregates please get in
contact with KINEMATICA or your local specialist dealer.
Due to the quick coupling, POLYTRON®dispersing aggregates can be fitted and replaced
very easily. The three pictures below show the mounting of an aggregate.
For easy mounting, the
coupling part of the
aggregate and the drive unit
should be free of dirt.
Push the slider of the
coupling upwards, at the
same time push the
aggregate into the coupling.
Push the aggregate
upwards and at same time
twist it a little until it has
snapped in and the slider
returns downwards
To remove the aggregate, proceed in reverse direction.
CAUTION !:
BEFORE REMOVING AND PUSHING UP THE SLIDER OF
THE COUPLING, HOLD YOUR DISPERSING AGGREGATE
IN ONE HAND AVOIDING THE AGGREGATE TO FALL
DOWN WHEN PUSHING UP THE SLIDER.

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 18 of 26
CAUTION!
WHEN REPLACING AN
AGGREGATE THE LINE CORD HAS
TO BE DISCONNECTED FROM THE
POWER SUPPLY
CAUTION!
AT LONGTERM USE AT HIGH LOADS, THE
AGGREGATE & THE COUPLING CAN HEAT UP TO
HIGH TEMPERATURE LEVELS – DANGER OF SKIN
BURN .
3.5 TECHNICAL SPECIFICATIONS
Drive PT 2500 E
motor type universal motor
supply voltage 230 V ~ 100…120 V ~
supply frequency 50/60 Hz
max. speed 30’000 rpm
Speed indication LED, 3 digits, actual speed
Speed measurement Digital, direct by HAL-probe (no calibration
needed)
input power Max. 500 W
output power Max. 280 W
soft-start Yes
noise emission (drive only) lower than 75 dB(A) at 30,000 rpm
direction of rotation clockwise, seen from above
ambient temperature 0 – 40°C
relative humidity 95% max.
certified standards EMC according to:
safety according to:
IEC/EN 61000-6-3
IEC/EN 61000-6-2
IEC/EN 61010-2-51
protection type IP 20
max. period of continuous operation depending on load & speed 100 % duty time
is possible.
Dimensions 157x76x236 mm (LxWxH)
weight drive unit 1.8 kg

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 19 of 26
4 INSTALLATION
4.1 UNPACK
Open the dispatch box and check that the contents agrees with the delivery note.
CHECK ALL PARTS FOR POSSIBLE TRANSPORT
DAMAGE. INFORM US OR YOUR DEALER IMMEDIATELY
ABOUT ANY DISAGREEMENT OR FAULT. IF POSSIBLE
SEND US DIGITAL PHOTOS BY EMAIL TO
[email protected]
.
4.2 ASSEMBLING OF THE DRIVE
The PT 2500 E drive arrives fully equipped with the extension suitable for the stand
ST-P11/600 or ST-P20/600. Just mount the drive at the stand and plug the line cord into
the power inlet connection at the back side.
4.3 ASSEMBLING OF THE STAND WITH ACCESSORIES
See assembly instruction / manual supplied with the stand.
4.4 STARTING UP
Ensure that the voltage marked on the type label complies with your power supply
Immerse the aggregate in the product. The optimum depth of immersion of the
dispersion attachment is about 70 % of the total depth of product in the container.
Never immerse the upper coupling head and upper hole of the dispersion aggregate.
Turn on at the main switch.
Set the desired speed using the turning knob

Operating Instructions PT 2500 E english / Release 1.0 / 01.12.2009 page 20 of 26
Remark:
In some cases it can be advantageous to place the vessel excentric in order to get more
turbulences for better mixing of the product.
POLYTRONDISPERSING AGGREGATES MAY NOT BE
OPERATED DRY – THE LOWER SLEEVE BEARING IS
COOLED AND LUBRICATED BY THE MEDIUM BEING
PROCESSED. RUNNING DRY WILL DESTROY THE SLEEVE
BEARING.
THE DISPERSING AGGREGATES SHOULD BE CLEANED
AFTER EVERY OPERATION.
NEVER TOUCH THE ROTATING AGGREGATE – DANGER
OF SEVERE CUT-INJURIES.