Kinematica POLYTRON PT 6100 D User manual

POLYTRON®System PT 6100 D
OPERATING MANUAL
Read manual before starting operation!
Voltage
100 - 120 V, 50/60 Hz
210 - 250 V, 50/60 Hz
Ensure that the
supply voltage is
correct and in agreement with the
data on the rating plate.
This is a quality product of
Luzernerstrasse 147a
CH-6014 Luzern
Switzerland
Tel.:
Fax:
e-mail:
[phone]
[phone]
[e-mail]

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 2 of 34
CONTENT:
1INTRODUCTION..........................................................................................................3
1.1 OPERATING INSTRUCTIONS..............................................................................3
1.2 ORGANISATIONAL MATTERS.............................................................................5
1.3 WARNING NOTICES ............................................................................................6
2SAFETY .......................................................................................................................7
2.1 SUMMARY............................................................................................................7
2.2 SAFETYCONCEPT..............................................................................................7
2.3 RESIDUAL DANGERS........................................................................................10
2.4 WARNINGS.........................................................................................................11
3DESCRIPTION OF THE EQUIPMENT.......................................................................13
3.1 OVERVIEW.........................................................................................................13
3.2 DRIVE UNIT ........................................................................................................15
3.2.1 OPERATION &CONTROL ..............................................................................16
3.3 STANDS..............................................................................................................18
3.4 POLYTRONDISPERSING-AGGREGATES......................................................19
3.5 TECHNICAL SPECIFICATIONS..........................................................................20
4INSTALLATION .........................................................................................................21
4.1 UNPACK .............................................................................................................21
4.2 ASSEMBLING OFTHE DRIVE............................................................................21
4.3 ASSEMBLING OFTHE STANDS........................................................................22
4.4 STARTING UP.....................................................................................................23
4.4.1 OPERATION IN STANDARD MODE ...............................................................24
4.4.2 OPERATION IN TIMER MODE........................................................................24
4.4.3 OPERATION IN AUTOMATIC MODE USING RS232 INTERFACE.................25
4.4.4 VIEWING PROCESS PARAMETERS..............................................................26
5MAINTENANCE.........................................................................................................27
5.1 DRIVE .................................................................................................................27
5.2 CLEANING AND MAINTENANCE OF THE AGGREGATES................................28
6TROUBLE SHOOTING..............................................................................................30
7ACCESSORIES..........................................................................................................31
8WARRANTY...............................................................................................................31
APPENDIX A. DIMENSIONAL DRAWINGS................................................................32

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 3 of 34
1 INTRODUCTION
This chapter gives information on the structure of this document. It will assist you in
making use of it and show how to find the required information quickly.
1.1 OPERATING INSTRUCTIONS
PLEASE READ THESE OPERATING INSTRUCTIONS BEFORE SWITCHING ON OR
OPERATING THE EQUIPMENT. THEY DESCRIBE THE USE OF THE POLYTRONPT
6100 D, ITS INSTALLATION AND MAINTENANCE AND THE APPROPRIATE
REPLACEMENT PARTS AND ACCESSORIES.
THEY WILL HELP YOU AVOID ERRONEOUS USE AND SUBSEQUENT DAMAGE.
ALTHOUGH POLYTRONUNITS ARE DESIGNED FOR EASE OF SERVICE, THIS
DOES NOT RELEASE YOU FROM THE OBLIGATION TO INSPECT YOUR
EQUIPMENT CAREFULLY AND TO CLEAN IT THOROUGHLY.
KINEMATICA AG is a specialist manufacturer of machines and equipment for dispersion
and mixing technology.
An important objective of these operating instructions is to fully inform you, the user, about
the correct and safe use of our equipment.
In order to achieve this, it is essential that you should carefully study chapter 2, “Safety”,
and follow the instructions in this book.

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 4 of 34
1.1.1 RANGE OF VALIDITY
The information in these operating instructions relates to the POLYTRON®identified as
follows:
Manufacturer: KINEMATICA AG, CH-6014 Luzern
Brand name: POLYTRON®
Product name: POLYTRON®PT 6100 D
Order No.
Identification
11010110
Drive POLYTRON®PT 6100 D, 230 V, EU plug & extension for
stand ST-F11/855
11010111
Drive POLYTRON®PT 6100 D, 230 V, CH plug & extension for
stand ST-F11/855
11010112
Drive POLYTRON®PT 6100 D, 230 V, UK plug & extension for
stand ST-F11/855
11010113
Drive POLYTRON®PT 6100 D, 100-120 V, plug & extension for
stand ST-F11/855
11090121
Package POLYTRON System PT 6100 D, 230 V / EU
consisting of drive unit PT-MR 6100 D and stand ST-F11/855
11090122
Package POLYTRON System PT 6100 D, 230 V / CH
consisting of drive unit PT-MR 6100 D and stand ST-F11/855
11090124
Package POLYTRON System PT 6100 D, 230 V / UK
consisting of drive unit PT-MR 6100 D and stand ST-F11/855
11090123
Package POLYTRON System PT 6100 D, 100-120V
consisting of drive unit PT-MR 6100 D and stand ST-F11/855
11035001 Adapter for PT-DA / PTA aggregates
11040030 Stand ST-F11/855
11040031 Stand ST-F12/600-1000
11040032 Stand ST-F13/820

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 5 of 34
1.1.2 TARGET AUDIENCE
These operating instructions are intended for all authorized users of our
machines/equipment. We distinguish different user roles, taking account of the different
demands placed on the user by the activity to be carried out.
You will find the definitions of user roles with the demands on the user in chapter 2,
“Safety”. You can fulfill one or more of these roles, provided that you meet the
corresponding demands.
1.2 ORGANISATIONAL MATTERS
If you are unable to find the answer to any question in the operating instructions, please
contact the equipment manufacturer directly.
1.2.1 LOCATION OF THE OPERATING INSTRUCTIONS
The operating instructions can only be of use to you if you always have them at hand.
They should therefore always be kept at the place where the equipment is used.
1.2.2 MANUFACTURER CONTACT ADDRESS
KINEMATICA AG
Luzernerstrasse 147a
CH-6014 Luzern
Switzerland
Tel.:
Fax:
e-mail:
[phone]
[phone]
[e-mail]

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 6 of 34
1.3 WARNING NOTICES
Please be aware of the meaning of the following warning signs:
SAFETY INSTRUCTIONS MUST BE OBSERVED TO
ENSURE SAFE OPERATION.
THIS SYMBOL INDICATES HIGH VOLTAGE, WITH
RISK TO HEALTH AND ENVIRONMENT.
CAUTION!
BEWARE OF HOT SURFACE.
CAUTION!
DEVICE NOT DESIGNED FOR USE IN
EXPLOSION DANGER ENVIRONMENT.

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 7 of 34
2 SAFETY
This chapter is directed at all users of KINEMATICA laboratory equipment. It includes
information on safe and optimum use.
2.1 SUMMARY
Any incorrect use of the installed equipment can be dangerous. Inadequately trained users
can cause material damage and personal injury. This chapter informs you about the safety
concept and the requirements for safe and optimum use of the equipment.
All those authorized to operate, service and repair the equipment are required to study
chapter 2, “Safety”.
2.2 SAFETY CONCEPT
The safety concept sets down the entitlement to use the equipment and the responsibilities
of the individual users.
The machines and equipment are designed and constructed according to the state of the
art and the recognized safety rules.
2.2.1 INTENDED USE OF THE EQUIPMENT
The equipment is designed and constructed for the following use:
Dispersion and homogenization of pumpable fluid products in accordance with the
technical specifications (see point 3.5) and compatibility with the materials coming
into contact with the products.
If you use the equipment for any purpose other than those listed, the manufacturer cannot
be held liable for any resulting damage.
2.2.2 IMPROPER USE
Any use other than the “intended use” without the written approval of the manufacturer or
any operation outside the technical limits of use is improper use.

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 8 of 34
2.2.3 USER ROLES
To guarantee safety, we place requirements on the users of the equipment that must be
met without fail. Only persons meeting the requirements are authorized to work with the
equipment.
We describe all those who work with the equipment as users. Since the requirements of
these users are very much dependent on their activity, we distinguish the following user
roles.
Contract partner:
The manufacturer can impose legal obligations on the contract partner when the
equipment is purchased. The contract partner is obliged to ensure that the equipment is
properly used.
Operating company:
The operating company ensures that the equipment is properly used and authorizes
persons who are entitled to work with the equipment in any one of the defined user roles.
They are under the obligation to instruct the users.
Note:
Contract partner and operating company can be the same person.
Service technician:
The service technician is an employee of the operating company and looks after the
equipment in special operating mode(s). He is a specialist with mechanical, electrical and
electronic professional training. The service technician undertakes commissioning,
decommissioning service and repair of the equipment. He must be appropriately trained to
be able to carry out the service work required.
Operator:
The operator turns the equipment on and off. In the event of an alarm signal he informs the
service technician.

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 9 of 34
2.2.4 DANGER AREA
System/equipment
The system danger area includes the whole system/equipment including the connecting
lead and controls.
Proximity danger area
This refers to all areas within a defined distance of the equipment.
User danger area
This danger area includes all persons working with the equipment.
2.2.5 AREAS OF RESPONSIBILITY
In order that the system/equipment can be used safely and without risk, the users in
various roles bear the responsibility for particular danger areas.
Contract partner:
The contract partner bears the responsibility for the “proximity danger area”.
Operating company:
The operating company bears the responsibility for the “user danger area”. Only those
users may be authorized to operate the system/equipment who fulfill all requirements of
the user roles concerned. In doing so, attention must be paid to the following points:
It is to be ensured that all users of the system/equipment have fully read and
understood chapter 2, “Safety” and act accordingly in a safety-conscious manner.
It is to be ensured that no unauthorized person carries out work with the
system/equipment.
It is to be ensured that users are informed of the possible risks and dangers connected
with the system/equipment.
It is to be ensured that those being trained or engaged in general training are under the
permanent supervision of a trained and authorized person.

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 10 of 34
Service technician:
The service technician bears the responsibility for the “system/equipment danger area”. He
ensures that the system/equipment is at all times free from technical faults, safe and
functions correctly.
2.2.6 GENERAL SAFETY RULES
Observe the following general safety rules:
follow these operating instructions,
in addition, observe the legal obligations and requirements for accident prevention and
environmental protection of the country in which you operate the equipment,
do not make any modifications to the equipment without the written authorization of the
manufacturer,
only original replacement parts may be used for repairs,
before any service work on the equipment, it must be ensured that the electrical supply
is switched off,
after any service, maintenance or repair work has been carried out on the
system/equipment, it must be given a test run by the service technician.
depending on the place at which it is installed, circumstances may require that hearing
protection is worn when remaining in the vicinity of the equipment for long periods.
2.3 RESIDUAL DANGERS
When the system/equipment is used in accordance with rules and regulations, residual
dangers are minimal.
Residual danger
Countermeasures
Tripping over feed or
return lines
These should be laid appropriately.
Breakage of glass
containers
Wear protective clothing
(goggles etc.).
Spitting of the product
Hearing loss due to loud
noise.
According to the application
ear protection must be used.
Tilting of the device
Use stable, non-slip base and the safety stands from
KINEMATICA

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 11 of 34
IN EVERY CASE THE ELECTRICAL INSTALLATIO
N HAS
TO BE DONE BY TECHNICIAN!
2.4 WARNINGS
•
Ensure that the rated voltage of the equipment matches the supply.
•Before changing any dispersing aggregate, the line cord has to be
plugged out
•When a electrical power blackout occurs, the device has to be
switched- off using the main switch, avoiding the device to restart
automatically.
•IT IS IMPORTANT THAT THE MAINS SUPPLY WHERE THE DEVICE
IS PLUGGED IN COMPLIES WITH THE INFORMATION ON THE
TYPE LABEL AND THE INTERNATIONAL STANDARDS FOR POWER
SUPPLIES. IF NOT, SUCCESSFUL OPERATION CANNOT BE
GUARANTEED
•In the event that hazardous chemicals or materials that endanger health
can influence the surroundings or use of the equipment, appropriate
countermeasures must be taken.
•At long term use the aggregate and the coupling may get hot – danger
of skin burn.
•The equipment may not be operated in explosive areas
•It is not allowed to work with fluids which are highly inflammable.
•It is not allowed to mix materials which can cause strong exothermal
reactions

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 12 of 34
WARNINGS: continued
•
THE DEVICE MAY ONLY BE OPENED BY AUTHORISED
KINEMATICA SERVICE STATIONS.
•
Ensure that enough free space is available at the backside of device, so
that effective air flow and cooling is assured. Insufficient cooling may
lead to a decrease of power output.
•The device has to be placed in a manner that dirt or fluids cannot
penetrate through the ventilation slots at back side of the drive.
•POLYTRONdispersion aggregates may not be operated dry – the
lower sleeve bearing is cooled and lubricated by the medium being
processed. Running dry will destroy the sleeve bearing.
•The dispersing aggregates should be cleaned after every operation.
•Never pull the coupling during operation –
the aggregate could fall out of
the coupling.
•When the line cord is plugged, never touch the saw teeth of the
aggregate – danger of injuries due to rotating shafts and blades
KINEMATICA AG products comply with all the usual CE directives,
carry the CE marking and are delivered with a corresponding
declaration of conformity.

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 13 of 34
3 DESCRIPTION OF THE EQUIPMENT
The PT 6100 D system conforms to all current and relevant CE regulations, carries the CE
sign and is supplied with the relevant certificate of conformity.
3.1 OVERVIEW
The POLYTRONSystem PT 6100 D prepares the finest dispersions and
homogenizations and is suitable for use with working volumes up to 20’000 ml (depending
on the viscosity of the product and the dispersing aggregate used). The drive can be
equipped with a wide range of POLYTRON®dispersing-aggregates. The aggregates are
easy to change using the quick-coupling.
Using the adapter (optional, order no.: 11095000), PTA-aggregates (from former models
PT-K / PT10-35/ PT-G / PT 45-80) can also be equipped.
For a ready-to-use system you need:
•Drive PT-MR 6100 D
•
A stand
•
A dispersing aggregate
•
A mains connection according to the type label
On the following pages pictures and a description of the main components of the complete
system PT 6100 D can be found.

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 14 of 34
.
drive unit
dispersing aggregate
(not included)
glass vessel
(not included)
stand ST-F11/855
with height
adjustable vessel
holder
(not included)

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 15 of 34
3.2 DRIVE UNIT
The drive unit PT 6100 D is equipped with a 1’700 W motor and will be started using the
main switch placed at the front side. Within the speed range of up to 26’500 rpm, the
integrated closed loop speed control will tune the speed to any adjusted value,
independent from load changes.
Target speed, actual speed (set speed) and several other parameters are indicated on the
two-line-display.
Using the provided control software with the connection cable to PC the unit can be
operated by remote control. At the back side the unit is also equipped with connection for
pt100 temperature-probe. The measured temperature can be viewed on the display.
Furthermore the electronic control system is equipped with safety functions with automatic
shut down to prevent the drive being overheated or blocked. A detailed description of
possible errors and counter measurements is listed in chapter 6 „TROUBLE SHOOTING“
BACK SIDE
FRONT SIDE
Main switch
ON/OFF
Display
Membrane
keyboard
Quick
coupling
Power
entry
connection
Stand
extension
Type label
Connection
for pt100-
probe
RS-232 interface

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 16 of 34
3.2.1 OPERATION & CONTROL
The POLYTRONPT 6100 D can be operated using the membrane keyboard. All
operating parameter can be viewed on the 2-line-display. The unit can be operated in 3
different modes:
Standard mode :
This mode for manual usage of the unit using the membrane
keyboard.
Timer mode :
This mode is for programming a time-speed sequence where the
drive runs at cer
tain constant speed for a certain time. After having
finished the countdown the drive stops automatically
Automatic mode :
(Remote control)
Using the provided control software with the connection cable to
PC the unit can be operated by remote control.
See description of the elements of the membrane keyboards below
LED „ Timer mode “
Increase value / speed
Line 1
Display
Line 2
LED „Standard mode “
LED „Automatic mode “
Change mode
Change parameter display
ENTER
CURSOR left
CURSOR right
STOP
START
Decrease value / speed
AS=24800 rpm
TS=25000 rpm

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 17 of 34
See description of the elements of the membrane keyboards below
Button / Indication
Description
LED „Standard mode “ Indicates when „Standard mode“ is active
LED „Timer mode “ Indicates when „Timer mode“ is active
LED „Automatic mode “
Indicates when „Automatic mode “is active
(cannot be chosen manually, will be activated
only when unit is connected to PC.)
Change mode To change between “Standard & Timer mode”
ENTER To confirm entries
CURSOR left / right Changes cursor positions
Increase / decrease
value / speed
Timer mode : Increase / decrease value /
speed when entering speed & time
Standard mode: Increase / decrease speed
START By pushing this button, the speed controller starts working to run the drive to the target
speed
STOP By pushing this button the motor will be stopped instantly. Value of target speeds will
be saved
Change viewed
Parameter
By pushing this button, process parameters will
be displayed sequentially in line 2 of the
display

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 18 of 34
3.3 STANDS
The drive is designed to operated at stands. KINEMATICA recommends the following
stands for save usage of the drive. The usage of a vessel holder is also recommended.
Stand ST-F13/820
Stand ST-F12/600-1000
Stand ST-F11/855

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 19 of 34
3.4 POLYTRON

DISPERSING-AGGREGATES
A wide range of dispersing aggregates with diameters of 5, 7, 12, 20, 30, 36, 40, 50 and
60 mm are available. For questions concerning POLYTRON®dispersing aggregates
please get in contact with KINEMATICA or your local specialist dealer.
Due to the quick coupling, POLYTRON®dispersing aggregates can be fitted and replaced
very easily. The three pictures below show the mounting of an aggregate.
For easy mounting, the
crown head of the aggregate
and the coupling should be
free of dirt.
Push the slider of the
coupling upwards, at the
same time push the
aggregate into the coupling.
Push the aggregate upwards
and at same time twist it a
little until it has snapped in
and the slider returns
downwards
To remove the aggregate, proceed in reverse direction.
CAUTION!:
BEFORE PUSHING UP THE SLIDER OF THE COUPLING,
HOLD YOUR DISPERSING AGGREGATE IN ONE HAND
AVOIDING THE AGGREGATE TO FALL DOWN WHEN
PUSHING UP THE SLIDER.

BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 20 of 34
CAUTION!
WHEN REPLACING AN AGGREGATE THE
LINE CORD HAS TO BE DISCONNECTED
FROM THE POWER SUPPLY
CAUTION!
AT LONGTERM USE AT HIGH LOADS,
THE AGGREGATE & THE COUPLING CAN
HEAT UP TO HIGH TEMPERATURE
LEVELS – DANGER OF SKIN BURN.
3.5 TECHNICAL SPECIFICATIONS
Drive PT-MR 6100 D
motor type
universal motor
supply voltage
210-250 V
115 V
100 V
supply frequency
50/60 Hz
Max. current
approx. 8 A
approx. 16 A
Max. speed
Up to 26’500 min-1
23’000 min-1
Max. input power
approx. 1700 W
Max. output power
approx. 1250 W
soft-start
yes
noise emission (drive only)
Approx. 82 dB(A) at 26’500 rpm
direction of rotation
clockwise, seen from above
ambient temperature
0 – 40°C
relative humidity
95% max.
certified standards
EMC : IEC/EN 61000-6-2 / EN 61000-6-3
Safety: IEC/EN 61010-2-51
protection type
IP 20
Max. period of continuous operation
Depending on load & speed 100 % duty time is
possible.
dimensions
See appendix
weight
7.4 kg (drive only)