King Tony 9TY138 User manual

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NO.9TY138
2.25
HYDRAULIC GARAGE JACK
OPERATION MANUAL

READ ALL INSTRUCTIONS BEFORE USE
• Study, understand, and follow all instructions before operating this device.
• Failure to heed these markings may result in serious personal injury and / or property damage.
• Prior to each use, visual inspection shall be made to the device by checking for abnormal conditions,
such as cracked welds, leaks, and damaged, loose, or missing parts.
• Do not exceed the rated capacity stated.
• Use only on hard level surfaces.
• This item is to be used as a lifting device only. Immediately support the vehicle with appropriate rated
jack stands after lifting.
• Do not move the vehicle while it is on the jack.
• Lift only on areas of the vehicle as specified by the vehicle manufacturer.
• No alterations shall be made to this product.
• Turn the handle/release valve clockwise to the closed position. Do not over tighten.
• Position the jack under the specified lift point.
• Begin lifting by pumping the handle up and down.
• Immediately support the vehicle with appropriately rated jack stands after lifting.
• Turn the handle/release valve slowly counterclockwise to lower the vehicle onto jack stands.
LIFTING
• Turn the handle/release valve clockwise to the closed position. Do not over tighten.
• Pump the handle up and down to lift vehicle off jack stands.
• Remove the jack stands. Do not get under or let anyone get under the vehicle while lowering.
• Turn the handle/release valve slowly counterclockwise to lower the vehicle onto the ground.
LOWERING
CHECK AND REFILL OIL :
• With the jack in the fully lowered level position, if unit cover is provided, remove unit cover, then
remove oil filler plug.
• Proper oil level should be just cover inner cylinder as seen from the oil filler plug hole.
• Do not overfill. Always fill with new, clean hydraulic jack oil as recommended above.
• Reinstall oil filler plug, then reinstall unit cover.
NOTICE : Use high grade hydraulic oil only. Never use brake fluid, motor oil, transmission fluid,turbine
oil or any other fluids.
MAINTENANCE
9TY138-225A-B 2.25 130 375
9TY138A-225A-B 2.25 130 375
KT NO. Capacity (T) Min height (mm) Max height (mm)

INSPECTION
• Visual inspection shall be made before each use of the device by checking for abnormal conditions,
such as cracked welds, leaks, and damaged, loose, or missing parts.
• This device shall be inspected immediately if the device is believed to have been subjected to an
abnormal load or shock.
• Periodically clean and lubricate all moving parts and pivot points.
• With the jack in the fully lowered position, unlock release valve, remove oil filler plug.
• Pump the handle rapidly several mins. Reinstall oil filler plug.
• Turn the handle/release valve clockwise to the closed position.
• Pump the handle until the arm reaches maximum height and continue to pump several mins. to remove
trapped air in the system.
• Turn the handle/release valve counterclockwise in one full turn and lower arm to the lowest position. Use
force on saddle if necessary.
• Carefully and slowly loosen oil filler plug to release pressurized air.
• Repeat above steps until trapped air is completely vented.
LUBRICATION AND CLEANING
AIR VENTING PROCEDURES
Problems Causes Solutions
Jack will not lift the load.
Jack will not hold the load.
Jack will not descend to
minimum height, or will
not remain in lowered
position.
Jack will not lift to max
height.
Jack will not function
properly after trying solution.
1. Release valve not tightly closed.
2. Low oil level.
3. Defective or worn internal parts.
4. Load exceeds maximum allowance.
1. Release valve not tightly closed.
2. Power unit malfunction.
1. Air trapped in system.
2. Reservoir oil overfilled.
1. Low oil level.
1. Internal malfunction or
structural damage.
1. Tighten release valve.
2. Check and add oil.
3. Discontinue use and contact a local
repair center.
4. Use a higher capacity jack.
1. Tighten release valve.
2. Discontinue use and contact a local repair
center.
1. Check and ensure proper oil level.
2. Vent air out of system. Follow “AIR
VENTING PROCEDURES” instructions.
1. Check and ensure proper oil level.
2. Follow “MAINTENANCE” instructions.
1. Discontinue use and contact a local repair
center.
TROUBLESHOOTING

www.kingtony.com
customer service e-mail : [email protected]
PARTS LIST
Description Qty
Part Description Qty Part
1 Handle cover 1
2 Handle assembly 1
3 Back shaft 1
4Pin for frame 1
5 Supporting shaft 1
6Cover plate 1
7 Lifting arm assembly 1
8 C-clip Ø18mm 2
9Cotter pin Ø2x20mm 1
10 Saddle 1
11 Saddle pin 1
12 C-clip Ø13mm 2
13 Connecting bar 2
14 Right frame assembly 1
15 Washer M12 4
16 Nut M12 6
17 Roundwire snap ring
Ø1.4x26mm
4
18 Washer M12 2
19 Sleeve for front wheel 2
20 Front wheel 2
21 Saddle base assembly 1
22 Pin for saddle base 1
23 Shaft for front wheel 1
24 Pin for lifting arm 1
25 Rear caster assembly 2
26 Left frame assembly 1
27 Returning spring 1
28 Oil plug 1
29 Power unit assembly 1
30 Steel ball bearing Ø6mm 1
31 Release valve assembly 1
32 Pump plunger assembly 1
33 U-Bracket for plunger 1
34 Handle socket 1
35 Cotter pin Ø2X14mm 2
36 Pin for pump plunger 1
37 Pin for unit base 1
38 Seal kit 1
39 Seal kit 1
899TYT138-KT 297x210mm