King Tony 9TY153 User manual

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NO.9TY153
3
ALUMINUM HYDRAULIC TROLLEY JACK
OPERATION MANUAL

READ ALL INSTRUCTIONS BEFORE USE
• Study, understand, and follow all instructions before operating this device.
• Failure to heed these markings may result in serious personal injury and / or property damage.
• Prior to each use, visual inspection shall be made to the device by checking for abnormal conditions,
such as cracked welds, leaks, and damaged, loose, or missing parts.
• Do not exceed the rated capacity stated.
• Use only on hard level surfaces.
• This item is to be used as a lifting device only. Immediately support the vehicle with appropriate rated
jack stands after lifting.
• Do not move the vehicle while it is on the jack.
• Lift only on areas of the vehicle as specified by the vehicle manufacturer.
• No alterations shall be made to this product.
• Turn the handle/release valve clockwise to the closed position. Do not over tighten.
• Position the jack under the specified lift point.
• Begin lifting by pumping the handle up and down.
• Immediately support the vehicle with appropriately rated jack stands after lifting.
• Turn the handle/release valve slowly counterclockwise to lower the vehicle onto jack stands.
LIFTING
• Turn the handle/release valve clockwise to the closed position. Do not over tighten.
• Pump the handle up and down to lift vehicle off jack stands.
• Remove the jack stands. Do not get under or let anyone get under the vehicle while lowering.
• Turn the handle/release valve slowly counterclockwise to lower the vehicle onto the ground.
LOWERING
CHECK AND REFILL OIL :
• With the jack in the fully lowered level position, if unit cover is provided, remove unit cover, then
remove oil filler plug.
• Proper oil level should be just cover inner cylinder as seen from the oil filler plug hole.
• Do not overfill. Always fill with new, clean hydraulic jack oil as recommended above.
• Reinstall oil filler plug, then reinstall unit cover.
NOTICE : Use high grade hydraulic oil only. Never use brake fluid, motor oil, transmission fluid,turbine
oil or any other fluids.
MAINTENANCE
9TY153-03A-B 3 100 465
KT NO. Capacity (T) Min height (mm) Max height (mm)

INSPECTION
• Visual inspection shall be made before each use of the device by checking for abnormal conditions,
such as cracked welds, leaks, and damaged, loose, or missing parts.
• This device shall be inspected immediately if the device is believed to have been subjected to an
abnormal load or shock.
• Periodically clean and lubricate all moving parts and pivot points.
• With the jack in the fully lowered position, unlock release valve, remove oil filler plug.
• Pump the handle rapidly several mins. Reinstall oil filler plug.
• Turn the handle/release valve clockwise to the closed position.
• Pump the handle until the arm reaches maximum height and continue to pump several mins. to remove
trapped air in the system.
• Turn the handle/release valve counterclockwise in one full turn and lower arm to the lowest position. Use
force on saddle if necessary.
• Carefully and slowly loosen oil filler plug to release pressurized air.
• Repeat above steps until trapped air is completely vented.
LUBRICATION AND CLEANING
AIR VENTING PROCEDURES
Problems Causes Solutions
Jack will not lift the load.
Jack will not hold the load.
Jack will not descend to
minimum height, or will
not remain in lowered
position.
Jack will not lift to max
height.
Jack will not function
properly after trying solution.
1. Release valve not tightly closed.
2. Low oil level.
3. Defective or worn internal parts.
4. Load exceeds maximum allowance.
1. Release valve not tightly closed.
2. Power unit malfunction.
1. Air trapped in system.
2. Reservoir oil overfilled.
1. Low oil level.
1. Internal malfunction or
structural damage.
1. Tighten release valve.
2. Check and add oil.
3. Discontinue use and contact a local
repair center.
4. Use a higher capacity jack.
1. Tighten release valve.
2. Discontinue use and contact a local repair
center.
1. Check and ensure proper oil level.
2. Vent air out of system. Follow “AIR
VENTING PROCEDURES” instructions.
1. Check and ensure proper oil level.
2. Follow “MAINTENANCE” instructions.
1. Discontinue use and contact a local repair
center.
TROUBLESHOOTING

www.kingtony.com
customer service e-mail : [email protected]
899TY153-KT 297x210mm
PARTS LIST
Description Qty
1 Saddle pad 1
2Saddle pin 1
3 Saddle 1
4Lifting arm assembly 1
5 Shaft for front wheel 1
6Connecting bar 2
7C-clip Ø16mm 2
8Side frame 2
9Front wheel 2
10 Sleeve for front wheel 2
11 Washer M12 2
12 Nut M12 2
13 Position rod 1
14 Flat-head socket cap screw M8X20mm 4
15 Spring washer M8 6
16 Button-head socket cap screw M8X20mm 6
17 Carrying handle 2
18 Washer M8 2
19 Sheet metal screw M4X16mm 4
20 Spring washer M12 6
21 Button-head socket cap screw M12X25mm 6
22 Caster base 2
23 Rear caster assembly 2
24 Button-head socket cap screw M10X25mm 2
Description Qty
25 Spring washer M10 8
26 Washer M10 2
27 Handle socket shaft 2
28 C-clip Ø12mm 1
29 Roller 1
30 Handle socket screw M10X19mm 1
31 Handle socket 1
32 Pin for roller 1
33 C-clip Ø12mm 1
34 Handle socket stop 1
35 Button-head socket cap screw M10X20mm 6
36 Cover plate 1
37 Connecting rod pintle 2
38 Handle assembly 1
39 Foam protective pad 1
40 C-clip Ø 25mm 2
41 Cotter pin Φ4x40mm 1
42 Return spring 2
43 Cotter pin Ø4x40mm 1
44 Power unit assembly 1
45 Oil plug 1
46 Steel ball Ø6mm 1
47 Universal joint assembly 1
48 Seal kit 1
Part Part