Kioti DK35 User manual

FOREWORD
SIGNS DESCRIPTION
DANGER
WARNING
CAUTION
IMPORTANT
This mark indicates a hazardous situation which, if not observed, may result in death or
fatal injury.
This mark should be indicated for most dangerous situations only.
This mark indicates potentially hazardous situations which, if not observed, may result in
minor or moderate injury. And this mark can be used as a warning against unsafe
activities.
This mark indicates emphasis on notable characteristics in working procedures or infor-
mation on working procedures and technology for convenient use.
This mark indicates potentially hazardous situations which, if not observed, may result in
death or moderate injury.
NOTE: USA : only USA / EU : Europe / AU : Australia, New zealand, etc
Congratulations, and welcome to the fabulous world of KIOTI DK35/40/450L ownership,where serious work is
made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong
Industrial Co.,LTD over the years since 1947 and has been designed with the finest materials and under
rigid quality control standards set forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. to help new
owners familiarize themselves with the KIOTI DK35/40/450L, it is the policy of KIOTI tractor to provide an
owner’s manual which includes helpful information about tractor safety, operation and maintenance. If the
information you seek is not found in this manual,your KIOTI tractor dealer will be happy to help you. please
feel free to contact DAEDONG-USA,INC. with your questions/concerns. Throughout this manual you will see
text in bold type, preceded by the words DANGER, WARNING, CAUTION or IMPORTANT.
Such text has the following significance.

ABBREVIATIONS LIST
Abbreviations
4WD
API
ASAE
ASTM
fpm
Hi-Lo
HST
m/s
P.T.O
RH/LH
ROPS
m-1(rpm)
S-1(r/s)
SAE
SMV
Definitions
Four Wheel Drive
American Petroleum Institute
American Society of Agricultural Engineers, USA
American Society of Testing and Materials, USA
Feet Per Minute
High Speed-Low Speed
Hydrostatic Transmission
Meters Per Second
Power Take OFF
Right-hand and Left-hand sides are determined by
facing in the direction of forward travel
Roll-Over Protective Structures
Revolutions Per Minute
Revolutions Per Second
Society of Automotive Engineers, USA
Slow Moving Vehicle

UNIVERSAL SYMBOLS
Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal
symbols and their meanings.
Safety Alert Symbol
Fuel-Level
Engine Coolant-Temperature
Parking Brake
Battery Charging Condition
Engine Oil-Pressure
Turn Signal
Power Take-Off Clutch Control-
Off Position
Power Take-Off Clutch Control-
ON Position
Differential Lock
Position Control-Lowered
Position
Hazard Warning Lights
Headlight-Low Beam
Headlight-High Beam
Four-Wheel Drive-ON
Fast
Slow
High Range
Middle Range
Low Range
Neutral Position
Coolant
Preheat

1. SAFETY PRECAUTIONS ....................................................
2. SERVICING OF TRACTOR.................................................
3. SPECIFICATIONS ................................................................
4. DESCRIPTION OF OPERATING SYSTEM.......................
5. OPERATING .........................................................................
6. MAINTENANCE ....................................................................
7. STORAGE .............................................................................
8. TROUBLESHOOTING ........................................................
9. INDEX....................................................................................
CONTENTS

BEFORE OPERATING THE TRACTOR
OPERATING THE TRACTOR
DRIVING THE TRACTOR
PARKING THE TRACTOR
OPERATING THE P.T.O
USING 3-POINT HITCH
SERVICING THE TRACTOR
TRACTOR SAFETY LABELS
1SAFETY PRECAUTIONS

1-2 DK35/40/450L
615O102A615O101A
BEFORE OPERATING THE
TRACTOR
6. When getting on and off the tractor,
handholds and step plates should al-
ways be used. This will help to pre-
vent accidental slips trips and falls.
7. Be sure to scrape off mud or soil from
your shoes before mounting the tractor.
8. Watch where you are going at all times
so that you are able to avoid ob-
stacles that can cause injury or dam-
age to your tractor.
9. When startingthetractormake sure your
path is clear of people to avoid acci-
dents caused by sudden movements.
10.Before making reverse movements
with your tractor, you should always
check to see that the path is clear.
1. It is recommended that you read and
understand this entire manual before
operation of your new tractor. Failure
to do so could result in accidents or
injury.
2. Only persons who are properly trained
should be allowed to operate the
tractor.
3. Read and follow all warning labels and
decals affixed to the tractor.
4. Replace any missing or damaged de-
cals as soon as it is practical. A list of
decals is shown on page1-14~16
5. Keep safety decals clean from dirt and
debris.
A careful operator is the best operator.
Most accidents can be avoided by ob-
serving certain precautions. To help pre-
vent accidents, use these safety
precautions, and pay attention to the job
at hand. If you can prevent an accident,
your time will have been well spent.

SAFETY PRECAUTIONS 1-3
615O103A 615O104A
11.Never operate this tractor or any other
agricultural equipment while under the
influence of alcohol, drugs or while
fatigued.
12.While working in cooperation with
other tractors always communicate
your intentions.
13.Do not start your tractor by shorting
across the starter.
16.All persons using the tractor should
have knowledge of its proper opera-
tion and should read this manual
carefully.
17.Never get off the tractor without set-
ting the parking brake, lowering the
implement to the ground and shutting
of the tractor.
18.No alterations should be made to your
KIOTI tractor without first consulting
your KIOTI dealer.
14.Never start the engine while standing
on the ground.
15.Only the operator should ride on the
tractor unless a passenger seat is
installed. Keep bystanders away from
the tractor while in operation.
615O105B

1-4 DK35/40/450L
615O106A 615O107A
A ROPS should never be modified by
welding, grinding or cutting, as this can
weaken the ROPS structure. If any com-
ponents of the ROPS unit is damaged, it
must be replaced.
If the ROPS unit is removed or loosened
for any reason, the parts should be fit-
ted back to their original positions and all
bolts should be properly torqued.
NOTE
Always use seat belt when the trac-
tor is equipped with a ROPS. Never
use the seat belt when tractor is not
equipped with a ROPS.
(ROPS:Roll-OverProtectiveStructures)
21.Extra caution should be taken when
driving tractors with narrow tread
widths. For added stability you should
adjust your rear wheel tread width,
see page 8-3.
19.Before starting your tractor you
should disengage the clutch, and
make sure that all shift levers are in
the neutral position.
20.For your safety ROPS with a seat belt
is recommended for most applications.
(1) Max. tread width (2) Rear wheels

SAFETY PRECAUTIONS 1-5
615O108A 615O109A
1. Avoid accidental contact with gear
shift levers while the engine is
running. Unexpected tractor move-
ments can result in bodily injury.
2. Do not park your tractor on a steep
incline, and remember to shut off the
engine and P.T.O before dismounting
the tractor.
OPERATING THE TRACTOR
3. Do not operate your tractor in an en-
closed building without the proper
ventilation. Exhaust fumes can cause
serious injury or death.
615O110A

1-6 DK35/40/450L
615O112A 615O113A 615O111A
7. Do not leave equipment in the raised
position when the vehicle is stopped
or unattended.
8. When using implements or attachments
with your tractor you should first read
their respective owner’s manual. You
should always keep their safe opera-
tion procedures in mind.
9. You should be familiar with your
equipment and its limitations.
10.Always use the proper ballast weight
on your tractor when using rear
implements.
6. If The front of the tractor tends to rise
up when heavy implements are at-
tached to the three point hitch, the
weights should be installed on the
tractor. Do not operate the tractor with
a light front end.
(1) Drawbar
4. Make sure that all pressure lines are
tight before starting the tractor.
5. Pull only from the drawbar. Never hitch
anything to the axle housing or any
other point except the drawbar.
Pulling from any other location only in-
crease the risk of serious personal
injury or death.

SAFETY PRECAUTIONS 1-7
615O114A 615O115A
11.Driving forward out of a ditch or steep
inclines can cause the tractor to tip
over backwards. To avoid this you
should back out of these positions.
Four wheel drive tractors can give
you a false sense of security in the
tractors ability to maneuver out of
these positions, so extra caution
should be taken.
12.Watch front and rear for and avoid
obstacles at row ends, near trees
and around other obstructions.
14.Never try to get on or off a moving
tractor.
15.When working in groups, always let
the others know what you are going
to do before you do it.
16.Never “freewheel”. Disengaging the
clutch or shifting into neutral while
descending a slope as this could lead
to a loss of control.
17.Do not operate near ditches, holes,
embankments, or other terrain fea-
tures which may collapse under the
tractor’s weight. The risk of tractor
upset is even higher when the ground
is loose or wet.
13.If abused or used incorrectly your
tractor can become dangerous to you
and bystanders. Overloading your
tractor or using unsafe equipment can
also be dangerous and should be
avoided. Refer to the “Specifications
of Implement Limitation”, which out-
lines the maximum load for safe trac-
tor operation.

1-8 DK35/40/450L
615O116A 615O117A
(1) Brake Pedal(LH) (3) Brake Pedal Lock
(2) Brake Pedal(RH)
(A) Whenever travelling on the road
(1) Bracket (2) SMV sign (USA)
615O118A
2. Always slow the tractor down before
turning. Turning at high speed may tip
the tractor over.
3. Make sure that the Slow Moving Ve-
hicle (SMV) sign is clean and visible.
Use hazard lights as required.
1. Lock the brake pedals together when
traveling at road speeds. Brake both
wheels simultaneously when making
an emergency stop. Uneven braking
at road speeds could cause the trac-
tor to tip over.
DRIVING THE TRACTOR

SAFETY PRECAUTIONS 1-9
615O119A 615O120A
(1) PTO Shaft cover (2) PTO Shaft cap
4. Observe all local traffic and safety
regulations.
5. Turn the headlights on. Dim them when
meeting another vehicle.
6. Drive at speeds that allow you to main-
tain control at all times.
7. Do not apply the differential lock while
traveling at road speeds. As the trac-
tor may run out of control.
8. Avoid sudden movements of the
steering wheel as this can cause a
loss of control of the tractor. This risk
is especially great when traveling at
road speeds.
9. Do not operate an implement while the
tractor is on the road. Lock the three
point hitch in the raised position.
10.When towing other equipment, use a
safety chain and place an SMV em-
blem on it as well.
1. Disengage the P.T.O, lower all
implements, place all control levers in
the neutral position, set the parking
brake, stop the engine and remove
the key.
PARKING THE TRACTOR OPERATING THE P.T.O
1. Make sure the tractor is completely
stopped, gears are in neutral and all
moving components have completely
stopped before connecting,
disconnecting, adjusting, cleaning or
servicing any P.T.O driven equipment.
2. Keep the P.T.O shaft cover in place at
all times. Replace the P.T.O shaft cap
when the shaft is not in use.

1-10 DK35/40/450L
615O122A 615O123A
USING 3-POINT HITCH SERVICING THE TRACTOR
(1) 3-point hitch lowering speed knob
(A) Lock ( ) Fast ( ) Slow
615O121A
3. Before installing or using P.T.O driven
equipment, read the maunfacturer’s
manual and review the safety labels
attached to the equipment.
4. When operating stationary P.T.O
driven equipment, always apply the
tractor parking brake and place chocks
behind and in front of the rear wheels.
Stay clear of all rotating parts.
1. Use the 3-point hitch only with equip-
ment designed for 3-point hitch usage.
2. When using a 3-point hitch mounted
implement, be sure to install the proper
counterbalance weight on the front of
the tractor.
3. When transporting on the road, set the
implement lowering control in the
“LOCK” position to hold the implement
in the raised position.
In order to service your tractor you must
park it on a flat level surface, set the
parking brake, place the gear shift lever
in neutral and stop the engine.
1. Allow the tractor time to cool off before
servicing any part that may have be-
come hot while the tractor was running.
2. You must always stop the engine be-
fore refueling the tractor. Avoid over-
filling the tractor or spilling the fuel.
3. Do not smoke while working around the
battery or when refueling your tractor.
Keep all sparks and flames away for
the battery and fuel tank. The battery
presents an explosive hazard because
it gives off hydrogen and oxygen… es-
pecially when recharging.

SAFETY PRECAUTIONS 1-11
615O124A 615O125A 615O126A
4. Before jump starting a dead battery,
read and follow all of the instructions.
5. Keep a first aid kit and fire extinguisher
handy at all times.
6. Do not remove the radiator cap while
the coolant is hot. When cool, slowly
rotate the cap to the first stop and al-
low sufficient time for excess pres-
sure to escape. After all the pressure
is released remove the cap completely.
If your tractor is equipped with a cool-
ant recovery tank, add coolant there
instead of to the radiator.
7. When working with your tractors elec-
trical components you must first dis-
connect the battery cables.
8. To ensure that there are no accidents
from sparks you must first disconnect
the negative battery cable.

1-12 DK35/40/450L
615O128A
(1) Cardboard (3) Magnifying glass
(2) Hydraulic line
615O127A
9. Tire mounting should be done by quali-
fied professionals, with the proper
equipment.
10.Maintaining correct tire pressure is im-
portant for the life of your tires. You
should not inflate the tires above the
recommended pressure specified in
the owner’s manual.
11.Securely support the tractor when
changing wheels or the wheel tread
width.
12.Make sure that wheel bolts have been
tightened to the specified torque.
13.Escaping hydraulic fluid under pres-
sure has sufficient force to penetrate
skin, causing serious personal injury.
Before disconnecting hydraulic lines,
Be sure to release all residual
pressure. Before disconnecting hy-
draulic line Before adding pressure
to the hydraulic system, make sure
that all connections are tight and that
all line, pipes and hoses are free of
damage.
14.Fluid escaping from pinholes may be
invisible. Do not use hands to search
for suspected leaks;
Use a piece of cardbord or wood,
instead. Use of safety goggles or
other eye protection is also highly
recommended. If injured by escaping
fluid, see a medical doctor at once.
This fluid can produce gangrene or
severe allergic reaction.
615O129A

SAFETY PRECAUTIONS 1-13
615O130A
15.Keep the environmental pollution in
mind. When replacing cooling water
or oil, disuse it to the right way.
Be sure to observe the relevant regu-
lations when you dispose of the en-
gine oil, transmission oil, fuel, coolant
filter and battery.

1-14 DK35/40/450L
615O130A
CAUTION LABELS

SAFETY PRECAUTIONS 1-15
6. T4625-52351
7.T4625-531912. T2325-50743
3. T2445-50724
4. T2241-50702
5. T4625-523611. T2325-50512