Kioti EX35 User manual

MAJOR MAINTENANCE ITEMS
CHECK PERIOD
(Run Hours) CHECK AND MAINTENANCE ITEMS
Every 10 hours
Initial 50 hours
Every 100 hours
Every 200 hours
Every 400 hours
Every 800 hours
Every 10,00 hours
Every 1 year
Every 2 years
Engine oil level, Transmission oil level, Front axle oil level. Coolant level
Radiator grill cleaning, Engine air filter, Seat belt
Tire inflation pressure and damage, Parking brake condition
PTO shaft and Guard condition, 3 point hitch and Draw-bar condition, Pin assembly
Engine oil and Engine oil filter, Transmission oil filter, HST filter, Fuel filter
Clutch pedal play, Brake pedal play, Fan belt tension
Engine oil and Engine oil filter
Clutch pedal play, Brake pedal paly, Fan belt tension and condition, Engine air hose and clamp
Transmission oil filter, HST filter, Fuel filter
Radiator hose line and clamp, Fuel line and clamp, Toe-in, Air cleaner filter
Transmission oil, Front axle oil
Engine intake, exhaust valve
Coolant
Air-con filter, Engine air filter
Coolant
REMARKS
Using unspecified parts or oil and fuel with poor quality can damage the tractor seriously.
For detailed maintenance interval and procedures, refer to “Service” in chapter 7.
Check
Check
Check
Check
Replace
Check
Replace
Check
Replace
Check
Replace
Adjust
Replace
Replace
Replace

FORWARD
Makesuretoreadthismanualcarefullyandkeepithandyforfuturereference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specifications in this manual are subject to change without notice.
Congratulations, and welcome to the fabulous world of EX35(C)/EX40(C)/EX45(C)/EX50(C) ownership, where
serious work is made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong Indus-
trial Co.,LTD over the years since 1947 and has been designed with the finest materials and under rigid quality
control standards set forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI EX35(C)/EX40(C)/EX45(C)/EX50(C) , it is the policy of KIOTI
tractor to provide an owner's manual which includes helpful information about tractor safety, operation and
maintenance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to
help you.
Please feel free to contact DAEDONG IND. CO.,LTD with your questions/concerns.

SECTION
SAFETY PRECAUTIONS ...............................
PRECAUTIONS BEFORE OPERATION ........
SPECIFICATIONS ..........................................
DESCRIPTION OF OPERATING SYSTEM....
OPERATION....................................................
3-POINT HITCH IMPLEMENT OPERATION .
MAINTENANCE..............................................
STROAGE AND DISPOSAL...........................
TROUBLESHOOTING ....................................
INDEX..............................................................

SAFETY PRECAUTIONS .............................. 1-1
PRECAUTIONS BEFORE OPERATION ..... 1-2
GENERALPRECAUTIONS ...................................... 1-2
PRECAUTIONSDURING OPERATION....... 1-5
WHEN STARTINGTHE ENGINE .............................. 1-5
WHENDRIVINGTHETRACTOR ............................. 1-8
WHEN PARKING THE TRACTOR............................. 1-9
WHEN PARKING THE TRACTOR........................... 1-10
WHEN USING THE 3-POINT HITCH...................... 1-10
SAFETYPRECAUTIONS DURING
SERVICING ................................................ 1-11
SAFETYPRECAUTIONS WHENUSING
THE LOADER ............................................ 1-13
SAFETYDECALMAINTENANCE............... 1-16
DECALMOUNTINGLOCATION.............................. 1-16
DECALS .................................................................. 1-17
CAUTIONSFORDECAL MAINTENANCE .............. 1-19
PRECAUTIONS BEFORE OPERATION ...... 2-1
VEHICLEIDENTIFICATIONNUMBER .......... 2-2
PRODUCTION NUMBER ......................................... 2-2
ENGINE NUMBER .................................................... 2-2
TRANSMISSIONNUMBER ....................................... 2-3
ESSENTIALREPLACEMENTPART ............ 2-4
OILSAND FLUIDS .................................................... 2-4
FILTERS .................................................................... 2-4
BELTSAND RUBBER PARTS................................... 2-5
OTHERCOMPONENTS ........................................... 2-5
SPECIFICATIONS.......................................... 3-1
EXTERNALDIMENSIONS............................ 3-2
TRAVELING SPEED .................................. 3-10
IMPLEMENTLIMITATIONS ......................... 3-12
DESCRIPTION OF OPERATING SYSTEM . 4-1
EXTERIOR VIEW......................................... 4-3
TABLE OF CONTENTS

TABLE OF CONTENTS
GLOW PLUGINDICATOR....................................... 4-20
PARKINGBRAKEWARNINGLAMP ....................... 4-21
PTOINDICATOR ..................................................... 4-22
4WDINDICATOR .................................................... 4-22
QUICKTURNWARNINGLAMP.............................. 4-23
BRAKE(ONESIDE)LAMP...................................... 4-23
NINDICATOR ......................................................... 4-23
HINDICATOR ......................................................... 4-24
MINDICATOR ......................................................... 4-24
LINDICATOR .......................................................... 4-24
COOLANTWARNING LAMP ................................... 4-25
CRUISEWORKING INDICATOR ............................ 4-25
OPERATING THE CONTROLS ................. 4-26
MAINSHIFT LEVER ............................................... 4-30
RANGEGEARSHIFTLEVER ................................. 4-30
SHUTTLE SHIFT LEVER ........................................ 4-31
CREEP GEAR SPEED LEVER ............................... 4-32
CLUTCH PEDAL..................................................... 4-34
BRAKEPEDAL........................................................ 4-34
STEERINGWHEELADJUSTMENT........................ 4-35
PARKING BRAKE LEVER ..................................... 4-35
SWITCH ....................................................... 4-5
MOUNTINGLOCATION ............................................ 4-5
KEYSWITCH ............................................................ 4-7
COMBINATIONSWITCH ........................................... 4-8
HAZARDLAMP SWITCH........................................... 4-9
4WD SWITCH ......................................................... 4-10
CRUISEOPERATION SWITCH .............................. 4-11
PTOSWITCH .......................................................... 4-11
PTOSELECTIONSWITCH..................................... 4-12
DISPLAYMODESWITCH ....................................... 4-13
INPUTMODESWITCH ........................................... 4-13
INSTRUMENTPANEL ................................ 4-14
VIEW........................................................................ 4-14
TACHOMETER/HOURMETER
INDICATOR ............................................................. 4-16
FUELGAUGE ......................................................... 4-16
ENGINECOOLANTTEMPERATURE
GAUGE.................................................................... 4-17
ENGINE OIL PRESSURE WARNING
LAMP ....................................................................... 4-18
BATTERYCHARGINGLAMP .................................. 4-18
HEADLIGHTHIGH BEAMLAMP ............................ 4-19
TURNSIGNALLAMP .............................................. 4-20

FOOT THROTTLE ................................................... 4-36
FORWARD/REVERSEDRIVING
PEDALS .................................................................. 4-36
HAND THROTTLE LEVER..................................... 4-36
DIFFERENTIALLOCKPEDAL................................ 4-37
SEATADJUSTMENT ............................................... 4-38
POSITIONCONTROLLEVER ................................ 4-39
DRAFTCONTROLLEVER ..................................... 4-40
EXTERNALPOSITIONCONTROL
LEVER..................................................................... 4-41
JOYSTICKLEVER................................................... 4-42
MIDPTOLEVER (OPTIONAL) ................................ 4-42
LIFTINGARM(LOWERLINK)SPEED
CONTROL LEVER .................................................. 4-43
DOUBLEACTINGLEVER(OPTIONAL) .................. 4-43
CABINSYSTEM ......................................... 4-44
INTERIORDEVICES............................................... 4-44
EXTERIORDEVICES.............................................. 4-45
ENTRANCE ............................................................ 4-45
UNLOCKING THE DOOR ....................................... 4-45
REARWINDOW...................................................... 4-46
WORKINGLIGHT ................................................... 4-46
WIPER..................................................................... 4-47
CASETTETAPE RECORDER................................. 4-48
ANTENNA ............................................................... 4-49
INDOORLAMP........................................................ 4-49
ACCESSORY .......................................................... 4-49
SUNVISOR............................................................. 4-50
AIRRECIRCULATIONAND FRESHAIR
MODE ...................................................................... 4-51
HEATERANDAIR CONDITIONER.......................... 4-52
7-PIN POWER OUTPUT SOCKET ......................... 4-56
TIRES, WHEELSAND BALLAST............... 4-57
TREAD .................................................................... 4-60
ADDITIONALWEIGHT ............................................ 4-64
OPERATION................................................... 5-1
PRE-OPERATION........................................ 5-2
INITIALOPERATION..................................... 5-3
OPERATINGTHEENGINE .......................... 5-3
STARTINGTHE ENGINE .......................................... 5-3
STOPPINGTHEENGINE ......................................... 5-7
TABLE OF CONTENTS

OPERATING THE TRACTOR .................... 5-10
STARTING ............................................................... 5-10
TO FOLD THE ROPS.............................................. 5-14
TORAISETHEROPSTOUPRIGHTPOSITION .... 5-15
PARKING ................................................................ 5-16
TURNING................................................................ 5-17
DRIVING ON SLOPE .............................................. 5-18
THECAUTIONSWHEN COMING INAND OUTOF
PAVEDROAD .......................................................... 5-18
PRECAUTIONS WHILE DRIVING ON THE
ROAD ...................................................................... 5-19
LOADINGINTOANDUNLOADINGOUTOF THE
TRUCK.................................................................... 5-20
PRECAUTIONS WHEN USING POWER
STEERING .............................................................. 5-21
3-POINTHITCHCONTROLSYSTEM..................... 5-22
EXTERIORHYDRAULICCONTROLSYSTEM ....... 5-26
3-POINT HITCH IMPLEMENT OPERATION.. 6-1
HANDLING3-POINTHITCHIMPLEMENT .... 6-2
PRECAUTION FOR HANDLING 3-POINT HITCH
IMPLEMENT .............................................................. 6-2
PRECAUTIONFOR INSTALLING 3-POINTHITCH
IMPLEMENT .............................................................. 6-3
ATTACHING DEVICESFOR AN
IMPLEMENT ................................................. 6-4
ADJUSTMENTOFLIFTROD.................................... 6-4
ADJUSTMENTOFTOPLINK.................................... 6-5
ADJUSTMENTOFSTABILIZER ................................ 6-5
DRAFTHITCHANDTRAILER................................... 6-6
REMOVALANDINSTALLATIONOF3-POINT
HITCHIMPLEMENT...................................... 6-6
HANDLINGLOADER.................................. 6-10
EXTERIORVIEW..................................................... 6-10
DRIVINGONSLOPE .............................................. 6-11
JOYSTICKLEVER................................................... 6-12
JOYSTICKVALVE .................................................... 6-15
MAINTENANCE ............................................. 7-1
MAINTENANCECHECKLIST ...................... 7-3
DAILYCHECK CHART.............................................. 7-3
MAINTENANCESCHEDULECHART....................... 7-4
LUBRICANTS ............................................... 7-6
TABLE OF CONTENTS

MAINTENANCECODE ................................ 7-7
HOW TO DISCONNECT THE HOOD(A).................. 7-7
OPENINGSIDECOVER(B) ...................................... 7-7
CHECKINGANDADDING FUEL(C) ......................... 7-8
CHECKING TRANSMISSION FLUID LEVEL(D) ....... 7-9
CHECKING ENGINE OIL LEVEL(E) ....................... 7-10
CHECKINGCOOLANTLEVEL(F)........................... 7-11
CLEANINGGRILL,RADIATORSCREEN(G).......... 7-12
CHECKING BRAKEAND CLUTCH PEDALS(H) .... 7-12
CHECKINGGAUGES,METERAND EASY
CHECKER(I) ........................................................... 7-12
CHECKINGHEADLIGHT,HAZARDLIGHT
ETC.(J) .................................................................... 7-12
CHECKING SEAT BELTAND ROPS(K) .................. 7-12
CHANGING ENGINE OILAND REPLACING
FILTER(L)................................................................ 7-13
REPLACINGTRANSMISSION FLUIDAND
FILTER(M) ............................................................... 7-15
CHANGINGFRONTAXLECASEOIL(N) ................ 7-17
ADJUSTINGBRAKEPEDAL(O).............................. 7-18
LUBRICATINGGREASEFITTINGS(P) ................... 7-19
CHECKING WHEEL BOLT/NUT TORQUE(Q)........ 7-20
ADJUSTING CLUTCH PEDAL(R)........................... 7-20
REPLACING FUEL FILTER(S)................................ 7-21
REPLACINGAIRCLEANERPRIMARY
ELEMENT(T) ........................................................... 7-22
CHECKING FUEL LINES(U) .................................. 7-23
ADJUSTINGFANBELTTENSION(V) ...................... 7-23
BATTERY(W) ........................................................... 7-24
CHECKINGINTAKEAIR LINE(X) ............................ 7-26
ADJUSTINGTOE-IN(Y)........................................... 7-26
CHECKINGRADIATORHOSEAND
CLAMP(Z) ................................................................ 7-27
POWERSTEERINGLINE(AA) ................................ 7-27
AIRCONDITIONERBELTTENSION(AB) ............... 7-28
CLEANINGAIRCONDITIONER
CONDENSER(AC).................................................. 7-28
ADJUSTINGFRONTAXLEPIVOT(AD) ................... 7-28
ADJUSTINGENGINE VALVE
CLEARANCE(AE) ................................................... 7-29
REPLACINGAIRCLEANERFILTER(AF) ................ 7-29
CHECKINGAIR CONDITIONER
HOSE(AG) ............................................................... 7-30
TABLE OF CONTENTS

CHECKING CAB CUSHION
RUBBER(AH).......................................................... 7-30
REPLACING AIRFILTER(AI) .................................. 7-30
FLUSHCOOLINGSYSTEMAND
CHANGINGCOOLANT(AJ)..................................... 7-30
BLEEDINGFUELSYSTEM(AK) .............................. 7-32
DRAININGWATER FROM CLUTCH
HOUSING(AL) ......................................................... 7-34
CHECKINGAND REPLACING
WIPER(AM) ............................................................. 7-34
REPLACINGFUSE(AN) .......................................... 7-36
REPLACINGCABINFUSE(AO) .............................. 7-38
SLOWBLOWFUSE(AP) ......................................... 7-39
REPLACINGBULB(AQ) .......................................... 7-39
CHECKINGREFRIGERANT(AR) ........................... 7-45
TRACTOR STORAGE................................... 8-2
DAILYSTORAGE....................................................... 8-2
LONG-TERMSTORAGE ........................................... 8-2
USINGTRACTORAFTER STORAGE ....................... 8-4
USAGEAND DISPOSAL................................ 8-5
ENGINE TROUBLESHOOTING................... 9-2
TRACTOR TROUBLESHOOTING............... 9-4
TABLE OF CONTENTS