KISANKRAFT KK-P968 User manual

KisanKraft®
Warranty Certificate
(DEALER COPY)
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (Formerly known as KisanKraft Machine Tools P Ltd.)
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 1 of 44
Product
Portable Power Sprayer
KisanKraft
Invoice Date
Brand
KisanKraft
KisanKraft
Invoice No.
Model
KK-P968
WARRANTY
PERIOD
6-MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER
IS EARLIER.
Dealer’s
Invoice Date
Dealer’s
Invoice No.
Buyer’s Info (Name, Address, Phone, etc.):
Dealer’s Stamp (Address, Phone, TIN,
etc.):
Buyer’s Sign
Dealer’s
Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to be
free from defects in material or workmanship. All parts defective in material and
workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Limited or its
manufacturers at the premises of Authorized Dealers, of such parts as appear to
KisanKraft or its manufacturers, upon inspection, to be defective in material and/or
workmanship. KisanKraft or its manufacturers make no warranty with respect to trade
accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither KisanKraft
Limited nor any of its manufacturers, nor its authorized dealers assumes any
responsibility, if the failure was caused by the following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine
or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage,
(6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper
set up, adjustments, tampering or altered products

KisanKraft®
Warranty Certificate
(DEALER COPY)
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (Formerly known as KisanKraft Machine Tools P Ltd.)
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 2 of 44
Important: (1) Normal maintenance and adjustments to the product is the responsibility
of the customer. (2) Normal wear and tear is not covered under warranty
(3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, spark-
plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
No Warranty On Electrical Motor / Electrical Parts / Battery Etc.
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not be
liable for general damages, including bodily injuries, or for incidental or consequential
damages including, but not limited to, loss of use, loss of profits, loss of production,
expense of substitute equipment or other commercial loss or damage.
Limitation of Liability: This limited warranty is in lieu of all other express warranties,
obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but
not limited to, any implied warranty of merchantability shall be limited in duration to the
applicable warranty period. Any action for breach of any warranties hereunder,
including, but not limited to, any implied warranty of merchantability must be brought
within the applicable warranty period.
Modifications of Warranty: No agent, representative, dealer, or employee of
KisanKraft Limited or any of its manufacturers has the authority to increase or alter the
obligations of this warranty.
Assignment / Transfer of warranty: The warranty cannot be assigned and shall not
transfer if the product is resold by the first buyer. The above warranties are extended to
the first end user (original purchaser), and no warranty is made, nor authorized to be
made assignable on resale by the first end user.
What you must do to obtain limited warranty service: To obtain performance of any
obligation under this warranty for failure during the applicable warranty period, deliver
the defective product, to the nearest Authorized Dealer. KisanKraft Machine Tools
Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed
defective part(s) to determine if the malfunction is the result of a defect covered by this
warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect
to any warranty claim is final.
Receipt is required for availing warranty services
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
ChainsawsBrush Cutters and AccessoriesHarvesters
Engines and Water PumpsHand ToolsGardenTools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger Milking Machines

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 3 of 44
Operation Manual
KK-P968
KisanKraft Limited
(Formerly known as KisanKraft Machine Tools P Ltd.)
Sri Huchhanna Tower, #4,1st Main,7-A Cross, Maruthi Layout, Dasarahalli,
HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA
♦Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦
♦Guwahati ♦ Shimla ♦Hubli ♦ Hyderabad ♦ Jaipur ♦
♦Karnal ♦ Kolkata ♦ Lucknow ♦ Pune ♦ Raipur ♦

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 4 of 44

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 5 of 44
CONTENTS
BEFORE GETTING STARTED .......................................................... 8
SAFETY INSTRUCTIONS ................................................................ 8
TECHNICAL SPECIFICATIONS......................................................... 9
OPERATING INSTRUCTIONS ....................................................... 10
TROUBLESHOOTING GUIDE........................................................ 11
MAINTENANCE AND STORAGE................................................... 11
PARTS DIAGRAM & LIST - SPRAYER ............................................ 12
OPERATION MANUAL-ENGINE KK-GE-100 .................................. 15
TECHNICAL SPECIFICATIONS-ENGINE.......................................... 26
PARTS DIAGRAM & PARTS LIST - ENGINE.................................... 28

KisanKraft®
Warranty Certificate
(CUSTOMER COPY)
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (Formerly known as KisanKraft Machine Tools P Ltd.)
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 6 of 44
Product
Portable Power
Sprayer
KisanKraft
Invoice Date
Brand
KisanKraft
KisanKraft
Invoice No.
Model
KK-P968
WARRANTY
PERIOD
6-MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER
IS EARLIER.
Dealer’s
Invoice
Date
Dealer’s Invoice
No.
Buyer’s Info (Name, Address, Phone,
etc.):
Dealer’s Stamp (Address, Phone, TIN, etc.):
Buyer’s
Sign
Dealer’s Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to be
free from defects in material or workmanship. All parts defective in material and
workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Limited or its
manufacturers at the premises of Authorized Dealers, of such parts as appear to
KisanKraft or its manufacturers, upon inspection, to be defective in material and/or
workmanship. KisanKraft or its manufacturers make no warranty with respect to trade
accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither KisanKraft
Limited nor any of its manufacturers, nor its authorized dealers assumes any
responsibility, if the failure was caused by the following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of
machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical
damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7)
Improper set up, adjustments, tampering or altered products.

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 7 of 44
Important: (1) Normal maintenance and adjustments to the product is the
responsibility of thecustomer. (2) Normal wear andtear is not covered under warranty.
(3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell,
spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the
warranty.
No Warranty On Electrical Motor / Electrical Parts / Battery Etc.
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not be
liable for general damages, including bodily injuries, or for incidental or consequential
damages including, but not limited to, loss of use, loss of profits, loss of production,
expense of substitute equipment or other commercial loss or damage.
Limitation of Liability: This limited warranty is in lieu of all other express warranties,
obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but
not limited to, any implied warranty of merchantability shall be limited in duration to the
applicable warranty period. Any action for breach of any warranty hereunder,
including, but not limited to, any implied warranty of merchantability must be brought
within the applicable warranty period.
Modifications of Warranty: No agent, representative, dealer, or employee of
KisanKraft Limited or any of its manufacturers has the authority to increase or alter the
obligations of this warranty.
Assignment / Transfer of warranty: The warranty cannot be assigned and shall not
transfer if the product is resold by the first buyer. The above warranties are extended
to the first end user (original purchaser), and no warranty is made, nor authorized to
be made assignable on resale by the first end user.
What you must do to obtain limited warranty service: To obtain performance of
any obligation under this warranty for failure during the applicable warranty period,
deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine
Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the
claimed defective part(s) to determine if the malfunction is the result of a defect
covered by this warranty. Please note that the decision of KisanKraft Machine Tools
Pvt Ltd with respect to any warranty claim is final.
Receipt is required for availing warranty services
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
ChainsawsBrush Cutters and AccessoriesHarvesters
Engines and Water PumpsHand ToolsGardenTools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger Milking Machines

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 8 of 44
BEFORE GETTING STARTED
Please read and follow the instructions in this manual before using the machine. The user
should be familiar with thesafety notices, machine performance, andmaintenance, etc. The
operation manual will be used later in case of any repair, accessories replacement, and
accessories procurement, so preserve it carefully.
SAFETY INSTRUCTIONS
1. Using this machine with extra high pressure is prohibited (≤35kgf/cm2)；
2. The rotary parts should have safety protective device;
3. Protective Clothing:
Wear flange cap.
Wear dirt/fog-proof glasses.
Wear gauze mask.
Wear long gloves.
Wear coat guarding against
poisons.
Wear boots.
4. Spraying towards personnel and working at thedownwind position are prohibited;
5. Running the machine without water or lubricating oil is prohibited;
6. Using special working solutions as strong acid, strong alkali, etc. is prohibited
7. Following personnel should not use the machine:
Mentally challenged.
Drunk.
Under the age of 18 or older people.
Person with no knowledge of the machine.
Tired person or patient and others who cannot operate the machine
normally.
A person who has just exercised strenuously or has not slept enough.
Women feeding breast milk to the baby or is pregnant.
8. . Spraying
It is fine to carry out an operation during cool weather with little wind.
For example, early in themornings or in the late afternoons as this can
reduce the evaporation and drift of chemicals and improve the
protective effect.
The operator should move windward.
If your mouth or eyes are spattered with chemicals, wash them with
clean water and then visit a doctor.
If the operator has a headache or dizziness, should stop working at
once and consult a doctor immediately.

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 9 of 44
For the operator’s safety, misting/dusting must be carried out strictly
according to the instruction of the chemicals and agricultural
requirements.
Spray over, according to pesticide manual to clean out any residual
spray mixture in chemical tank.
After spraying always wash your hands and face thoroughly
TECHNICAL SPECIFICATIONS
Name
Specification
HP
1.3hp
CC
98 cc
kW (hp)
1 kW(1.3 hp)
Engine Type
4 - stroke
RPM/Output Pressure
1800 (Pump RPM)/ 20-35bar
Fuel Used
Petrol start & Kerosene run
Fuel Tank Capacity
Petrol: 100 ml
Kerosene: 2 Liter
Weight of the Machine
14kg
Consumption/Output Capacity
650ml/hour (Engine) & 800 Liter/hour (Output)

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 10 of 44
OPERATING INSTRUCTIONS
1. Add gasoline into the fuel tank;
2. Add gear oil up to 1/2 of oil gauge plug;
3. The connectors of each rubber pipe and high pressure pipe must be locked tightly
4. Before starting the motor, open the jet gun and ball cock, and loosen the adjusting
screw.
5. Start the engine, keepingit at appropriate velocity; wait till all the water has ejected
out of the sprayer gun, close the sprayer gun or ball cock, and adjust the adjusting
screw to let the pressure reach the working pressure.
6. Turn on the ball cock and jet gun and the start spraying. During this process, you
may adjust the adjusting screw to maintain the required pressure, and lock tightly
the fly nut.
7. After spraying , operate the sprayer with clean water for 2~3 minutes to clean the
residual interior chemicals;
8. Firstly dismantle the suction hose, wait until all the water flows out of the jet gun or
the overflow hose, stop the machine and dismantle over flow hose, high pressure
pipe, and loosen the adjusting screw.

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 11 of 44
TROUBLESHOOTING GUIDE
Trouble
Probable Cause
Solution
Can’t supply
water, Unstable
pressure
Strainer Assembly blocked
Clean Strainer Assembly
Suction Hose is leaking
Lock tightly Wing Net or replace Packing
Redundant air inside pump
Exhaust redundant air from the pump
Valve damaged or blocked
Eliminate impurities or replace Valve Seal
Cylinder leaked
Grand too loose
Add spare washer ( After stopping the
machine)
V-packing damaged
Replace the V-packing
Pressure
shortage
Improper pressure adjustment
Adjust adjusting screw to proper pressure
High pressure pipe is leaking
Check, repair, or replace high pressure
pipe
Valve or valve seat damaged
Replace valve or valve seat
Oil leakage
Oil seal damaged, unlocked
tightly
Lock tightly or replace relevant oil seal
Temperature
Too high
No lubricating oil or is too dirty
Replace with clean lubricating oil
Pressure or velocity too high
Adjust to proper pressure or velocity
MAINTENANCE AND STORAGE
1. Replace the oil after first 40 hours, and afterwards replace it once in every 70
hours.
2. Each and every time once the work is finished operate it with clean water for 2～
3 minutes to eliminate the residual chemical and keep all the parts clean.
3. For long term storage, clean and wipe the spraying machine dry and place it in a
cool and dry place.

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 12 of 44
PARTS DIAGRAM & LIST - SPRAYER

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 13 of 44
Part No
Part Name
Part No
Part Name
B-01
N/A
B-45
N/A
B-02
Key5X5X15
B-46
N/A
B-03
Oil Plug
B-47
Plunger
B-04
(O-)Ring 18x2.4 (Oil Plug)
B-48
Stainless Steel Pipe (UPPER)
B-05
Anti-vibration feet(/JOINT)
B-49
Bearing (6201)
B-06
Base Plate
B-50
O-Ring17x2(-Valve Seat)
B-07
Anti-vibration
feet(/BEDDING-FRAME)
B-51
Valve Seat
B-08
O-Ring 53x1.5
B-52
Body Overflow
B-09
Shaft Sleeve
B-53
Valve (-Overflow)
B-10
Small Gear
B-54
Valve Bar
B-11
Gear Box Casing
B-55
Box Water Seal
B-12
O-Ring 90x1.9 (Gear Box
Casing)
B-56
Under Metal (/SPRING SEAT)
B-13
Bearing (6002)
B-57
Spring Box
B-14
Outside circlip (-SMALL)
B-58
Pin
B-15
Big Gear
B-59
Fastener (/E-RING)
B-16
Outside circlip (-BIG)
B-60
Lever (/ADJUSTER)
B-17
Bearing (6204)
B-61
Spring
B-18
Key5X5X8
B-62
Upper Metal
B-19
Eccentric Shaft
B-63
Adjusting Screw
B-20
Gear Box Cover
B-64
O-Ring13.5x2(/PACKING
OVERFLOW)
B-21
Support plate
B-65
Core Coupling (/JOINT OVER
FLOW)
B-22
O-Ring 45x19 (Gear Box
Cover)
B-66
Wing Net (-OVER FLOW)
B-23
Discharge Metal(brass)
B-67
Brass Cup(/CLIP 1/4")
B-24
Valve Assy
B-68
N/A

KisanKraft®
Portable Power Sprayer-Kerosene
Model-KK-P968
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 14 of 44
Part No
Part Name
Part No
Part Name
B-25
Cylinder
B-69
Packing 17x13 (-SUCTION)
B-26
Suction Metal(brass)
B-70
Core Coupling (/JOINT
SUCTION)
B-27
O-Ring 14x2.2 (Suction
Metal)
B-71
Wing Net (-SUCTION)
B-28
V-Packing Seat
B-72
Brass Cup (/CRIMPING CLIP
1/2")
B-29
V-Packing
B-73
B-30
Grand
B-74
Core Strainer (-JOINT)
B-31
Packing Stable Plate
B-75
Strainer Assy
B-32
Oil Seal, Plunger
(22X33X7)
B-76
Suction Hose Assy
B-33
O-Ring 10x2 (SCREW OIL
DRAIN)
B-77
Overflow Hose Assy
B-34
Screw (OIL DRAIN)
B-78
Spring Box Assy
B-35
O-Ring 17x2 (Oil Gauge)
B-79
N/A
B-36
Oil Gauge Plug
B-80
N/A
B-37
Stainless Steel
Pipe(LOWER)
B-81
N/A
B-38
Suction Metal (DELIVERY
Side)
B-82
O-Ring 12x2 (Discharge Metal)
B-39
Discharge Metal
(DELIVERY Side)
B-83
Plunger Case
B-40
Ball Cock
B-84
Oil Cup
B-41
Pressure Gauge
B-85
Air Chamber Joint
B-42
Valve Seal
B-86
O-Ring21x2.5 (Air Chamber)
B-43
N/A
B-87
Air Chamber

KisanKraft®
Engine-Kerosene
KK-GE-100
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 15 of 44
OPERATION MANUAL-ENGINE KK-GE-100
(PETROL START KEROSENE RUN)

KisanKraft®
Engine-Kerosene
KK-GE-100
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 16 of 44
BEFORE GETTING STARTED
Thank you for your purchase and use of our products. In order to avoid accidents or injury,
please read this manual carefully before using the machine. After reading, preserve it for
further reference.
SAFETY INSTRUCTIONS
1. Please do not use this engine
inside an enclosed area. Ensure
adequate ventilation while
Engine is in operation.
CAUTION: Exhaust contains
POISONOUS Carbon Mono
Oxide gas
2. To prevent fire hazard, please
keep the Engine in operation at
least 1-meter (3 feet) away from
Combustible or Inflammable
materials, buildings and
equipment.
3. When refueling you must STOP
the Engine. Please do not
smoke near Engine. Wipe the
spilled fuel after refueling.
CAUTION: Spilled fuel is a fire
hazard.
4. Do NOT cover the Engine when
in operation!
5. Do NOT connect any pipe to
exhaust muffler!
6. Do NOT tilt the Engine more
than 21 degrees.

KisanKraft®
Engine-Kerosene
KK-GE-100
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 17 of 44
ENGINE COMPONENTS
KK-GE-100
1. Recoil Starter
2. Engine Switch
3. Fuel Tank
4. Kerosene Tank Cap
5. Petrol Tank Cap
6. Spark Plug
7. Oil Alert Lamp
8. PTO Shaft
9. Engine Oil Filter Cap
10. Engine Oil Drain Bolt
11. Air Cleaner
12. Choke
13. Muffler
14. Fuel Cock
15. Throttle Weaver
16. Drain Cock
OPERATION
Pre-Operation Checks
Oil Level:
Please check the Engine Oil Level by
putting the engine on a flat surface
If the oil level looks low, please check the
Oil Level.
Add oil to the recommended level

KisanKraft®
Engine-Kerosene
KK-GE-100
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 18 of 44
Remember to tighten the Oil cap!
Recommended Engine Oil
SAE 10W-40 or SAE 20W-40
API Classification: SF Minimum
If the OIL level in crankcase falls below a
safe limit, then Oil Alert level system will
automatically turn off the Engine.
NOTE: The Engine will not start if the Oil
Alert Level System has turned off the
Engine.
You will need tofill OIL to the recommended
level, before you can restart the Engine.
Fuel Level:
Check the fuel level before starting the
Engine.
Add fuel, if the level is low
Fill fuel to the shoulder of fuel filter.
CAUTION:
(1) Do not put Kerosene in Petrol tank,
otherwise Engine will be very hard to start.
(2) Do not put Petrol with Oil-mixed in it.
(3) Do not put dirty, contaminated fuel

KisanKraft®
Engine-Kerosene
KK-GE-100
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 19 of 44
Air Filter:
Open Air-cleaner cover and remove the air
cleaner element.
Check for dust/dirt in the air filter.
If it is dirty you should clean it as shown
below.
Clean air filter element and refit it in the Air-filter
of the engine.

KisanKraft®
Engine-Kerosene
KK-GE-100
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 20 of 44
Starting the Engine (COLD START):
1. Turn the Engine switch to
ON position
2. Put the choke in the shown
position.
3. Turn the Drain Cock to ON
position and drain the
Kerosene from the
carburetor.
4. Turn the Drain Cock to OFF
position after you have
drained the Kerosene.
5. Return the Kerosene to the
Kerosene Tank.
6. Turn the Fuel Cock to
START / ON position
7. Increase the throttle
(accelerator) level slightly
8. Make sure that there is no
(minimum) load attached to
the Engine