Klauke Q8/95 Series User manual

Hydraulic Crimping Tool
Introduction
The Q8/95 series hydraulic crimping tool is an efficient tool for crimping lugs, terminals,or
conductorson a cable. Before using the tool, please read these instructions carefully.
Mounting and disassembling the tool should be performed only by a trained professional.
Part list and Assembly diagram
Part# Description Qty
1 Handle 1
2Oilpumpcore 1
3Inletvalve 1
4 Delivery valve 1
4(O-Ring/ Ring)* 2
5Piston 1
6Crimping Dies 11
7Piston Spring 1
8Oil return switch 1
9Return screw 1

Description
Movable handle
Crimping Dies
Fixed handle Oil return switch
Important safety information
1. Use this product only according to these instructions. Improper use can create hazards.
2. Wear ANSI-approved safety goggles and heavy duty work gloves during use.
3. Keep hands and fingers away from the Crimping Dies (6) when using this product. This tool
creates approximately eight tons of crimping force.
4. Do not use extension for added leverage on the Fixed Handle of this tool.
5. NEVER attempt to crimp wires that are plugged into an outlet and are electrically charged.
6. Refer to the wire manufacturer’s instruction manual for specific wire crimping instructions prior
to using this product.
7. Keep work area clean and well lit.
8. Do not overreach. Keep proper footing and balance at all times. This enables better control of
the product in unexpected situations.
9. Keep bystanders out of the area during product assembly and use.
10.Do not assemble or operate when tired or when under the influence of drugs or medication.
11. This product is not a toy. Do not allow children to play with or near this product.
12. Use for intended purpose(s) only.
13. Inspect before use. Do not use if parts are missing or damaged.
14. Maintain product labels and nameplates.

Please read the following carefully
The manufacturer and/or distributor has provided the parts list and assembly diagram in this
document as a reference tool only. Neither the manufacturer nor distributor makes any
representation or warranty of any kind to the buyer that he or she is qualified to make any repairs
to the product, or that he or she is qualified to replace any parts of the product. In fact, the
manufacturer and/or distributor expressly states that all repairs and parts replacements should be
undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk
and liability arising out of his or her repairs to the original product or replacement parts thereto, or
arising out of his or her installation of replacement parts thereto.
Warranty - 12 months from time of delivery under proper use.
Parameter table
Select the appropriate crimping dies. Numbers stamped on the dies correspond to the cross
sectional area (in mm2) of the wire to be crimped.
AWG - - - - 4/0 3/0 2/0 1 2 4 6
CSA (mm2) 300 240 185 150 107,1 85.1 67.4 42.4 33.6 21.1 13.3
DIE 300240185150120957050352516
Jaw thickness 10 mm Pressure 6T Moould size : 4mm2, 6mm2,
10mm2, 16mm2, 25mm2, 35mm2,
50mm2, 70mm2
Total length of pliers 310 mm Net weight 2,8kg
Product parameters of Hydraulic Crimping Tools Q8/95
Specification Width (W) Hight (H)
4 mm24.5 4
6 mm24.5 5.5
10 mm25.5 6.5
16 mm25.8 8
25 mm27. 5 10
35 mm2912.5
50 mm210.5 14
70 mm212 16

Operation instruction
Caution:
Read the entire “Important safety information” including all text under subheadings therein before
set up or use of this product.
1. Turn the Hydraulic Oil Return Valve (8) to its “OFF” position.
2. Eight dies are available in this set. Please take the chart for a reference to select a suitable
die and insert them into the Pincer Head (6) of the tool.
3. Insert an electrical terminal (not included) onto the bare end of a wire. Then place the
terminal with its wire between the set of Crimping Dies (6) on the tool.
4. Turn the Hydraulic Oil Return Valve (8) to its “ON” position.
5. Grip the tool firmly. Then slowly squeeze the Pump Handle (1) as many times as necessary
to fully crimp the terminal onto the wire.
6. Once the terminal is crimped, turn the Hydraulic Oil Return Valve (8) to its “OFF” position
to fully retract the Crimping Dies. Then remove the crimped assembly.
7. Store the Hydraulic Wire Crimping Tool in its Carrying Case and keep the Case in a clean,
dry, safe location out of reach of children and other unauthorized persons.
Inspection and Cleaning
Caution:
Procedures not specifically explained in this manual must be performedonly by a qualified
technician.To prevent injury from tool failure: Do not use damaged equipment. If abnormal noise
or
vibration occurs, have the problem corrected before further use.
1. Before each use: Inspect the general condition of the Hydraulic Wire Crimping Tool.
Check for misalignment or binding of moving parts, cracked or broken parts, and any other
condition that may affect its safe operation.
2. To replace the O-rings: Only a qualified service technician should attempt to replace the O-
Rings and/or Ring.
3. To clean the hydraulic wire crimping tool: Use a clean cloth with a mild detergent. Then
dry. Do not use solvents.