KLIM Ai-1 Airbag Vest User manual

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USER MANUAL
v 1.0

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USER MANUAL – ENGLISH VERSION
MANUFACTURER NAME AND ADDRESS (A)
Teton Outfitters DBA Klim USA
3753 County Line Road
Rigby, Idaho 83442
United States of America
TYPE OF PRODUCT/NAME OF PRODUCT (B)
Type: Motorcyclist airbag
Name: Ai-1 Airbag Vest
TYPE/INFLATION SYSTEM (C)
Type: Electronic autonomous In&motion airbag
Reference: IMS Moto 1
C: Class C = PART 6: Impact protector ensemble garments.
This class is for specialized non-shell garments, designed only
to hold one or more impact protectors in place, either as an
undergarment or as an over-garment. C garments are designed
to provide impact protection for areas covered by the impact
protector(s) and they do not offer complete minimum abrasion
and impact protection.
U: Indication to wear vest under jacket
prEN17092-6:2019 : Reference to the standard (nr. and year)

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FITTING THE VEST (D)
The vest must be worn and fitted correctly so that the
protection areas are placed on the thorax, abdomen and back.
To obtain optimum protection and comfort, please select the
right size and ensure that the vest is fitted correctly to your
body. Close all the closures and other straps for maximum
comfort. If necessary, refer to the following table to select the
appropriate size for your body shape:
WARNING (E)
Any modification or improper use may negatively impact the
system performance. Do not, under any circumstances, modify
your airbag system, the In&box or its components in any way.
Any modification of any kind may compromise its functionality
and protection capabilities in a fall or accident. Never add
decorations, ribbons, self-adhesive patches, or other parts to
the airbag system. Never connect an electronic device or an
external battery to the system. The vest components must
never be modified.
WARNING (F)
This personal protective equipment (PPE) is intended to protect
against mechanical impacts. In certain cases, it helps reduce
the severity of the injuries to riders and passengers following a
fall to the ground, a collision with a vehicle or an impact against
an obstacle.
There is no product that can offer total protection against
injuries, death, bodily harm, or damage in case of a fall, accident,
collision, impact, loss of control or any other event. Only the
parts of the body covered by the protection may be protected
against impact. The In&motion airbag system can never be
considered as a substitute for protective equipment such as
helmets, goggles, gloves, or any other protection device.
There may be weight or ergonomic or heat stress penalties
AIRBAG VEST S M L XL 2XL 3XL
WAIST-SHOULDER
LENGET
37-
42CM
40-
45CM
42-
47CM
42-
47CM
42-
47CM
42-
47CM

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associated with the use of this product that may be less
inappropriate for some riders.
OPERATING A MOTORCYCLE AND RACING ARE INHERENTLY
DANGEROUS ACTIVITIES THAT CAN RESULT IN DEATH, BRAIN
DAMAGE, PARALYSIS OR SERIOUS PERSONAL INJURY. YOU
ASSUME THE RISK OF INJURY OR DEATH WHENEVER YOU ARE
OPERATING A MOTORCYCLE. The In&box and associated airbag
system are designed to reduce certain of those risks in defined
conditions, but they cannot eliminate all risks or insure against
injury or death even in situations where the system performs as
intended.
Further, excessive speed or other violation of traffic laws or
user error can result in accident situations beyond the capacity
of the system to minimize or eliminate the risks of injury.
WARNINGS AND USE LIMITATIONS
NO PROTECTIVE GARMENTS CAN OFFER COMPLETE
PROTECTION AGAINST ALL INJURIES!
Always use your motorcycling garments in combination with
other PPE, including helmets, and other corresponding or
complementary PPE garments such as jackets, trousers, impact
protectors, boots, eye protection and gloves.
• Motorcycling is an INHERENTLY DANGEROUS ACTIVITY:
wearing protective equipment should not be an excuse for
increasing readiness to take risks
• Do not use the protective vest for other uses: improper
handling may seriously reduce the protection provided.
There is no product (neither PPE nor PPE combinations) that can
offer total protection against injuries or death.
WARNING: do not use YOUR GARMENT without its PROTECTORS
inserted!
IF YOU DO NOT UNDERSTAND OR APPRECIATE THE DANGER
OF THESE ACTIVITIES, PLEASE REFRAIN FROM ALL
MOTORSPORTS ACTIVITY AND FURTHER USE OF IN&MOTION
AIRBAG SYSTEM.
TEMPERATURE LIMITATIONS (G)
The system must be used exclusively at temperatures between
-10°C and 45°C (14°F and 113°F). Prolonged exposure of the

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system to temperatures exceeding this range may compromise
its functionality.
CLEANING INSTRUCTIONS (H)
Do not wet the back protector or the back of your item. The
inflator connector, the inflator, the In&box must not encounter
water. Clean the exterior and interior of your item with soapy
water using a small soft brush and by gently scrubbing in a
circular motion. Then rinse with a soft wet sponge to remove
the excess soap and any dirt that you may have loosened in the
previous step. Dry your item first by using a soft cotton cloth;
then leave to completely air dry in a dry and ventilated area for a
minimum of 12 hours.
• Do not bleach
• Do not iron
• Do not machine wash
• Do not dry clean
• Do not tumble dry
• Do not use a hair dryer
• Do not use detergent
• Dry away from sources of heat and away from sunlight
WARNING (I)
The airbag vest is designed to offer optimal protection only if
the airbag system is inflated.
STORAGE AND TRANSPORTATION (J)
Keep the vest and the In&box in a clean and ventilated area,
away from humidity and light, and away from impacts and
pressure. Do not store the vest and the In&box near combustible
surfaces or objects. Do not leave the vest exposed to direct
sunlight, under a windscreen, store in a car, or in a top case.
Do not fold, crease, bend, twist, or ball up the vest. Hang it on
a hanger or in a completely flat position to avoid any rupture or
breakage.
Transport the vest in clean packaging protecting it from
humidity and direct sunlight.
Make sure to turn your In&box off when using any other
transportation (car, bus, airplane, train or using a motorcycle but
not wearing the airbag system) and keep this user manual for as
long as you have the vest and transfer the user manual to any
subsequent owner of the vest. Furthermore, keep this user

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manual with the product when travelling, notably by airplane. If
it is used incorrectly, the vest may cause an unsuitable inflation,
which could damage your belongings or even create a safety
risk for other people. On the In&motion site www.inemotion.com
you will find the necessary documents to facilitate the transport
of your product. In&motion cannot be held liable in the event an
airline refuses to transport the product by airplane.
PRODUCT INSPECTION (K)
After an impact, the back protector, the airbag system and in
particular the airbag cushion, may be partially damaged by
having absorbed the energy from the impact to reduce its force.
Time can also partially damage your product. Systematically
before every use check visually your protection equipment to
confirm that it is in good useable condition and not damaged:
• No fabric deterioration (excessive bubbling, snags, fraying
seams, broken seams, over-stitching)
• No deterioration of the plastic parts (fissures, cracking,
whitening).
“This product should only be serviced/repaired by KLIM to
guarantee the full functionality of this product. Under no
circumstances should the vest be modified or disassembled.”
“Follow local regulations for recycling/discarding the vest and
back protector.”
The vest life cycle is variable. It depends on the frequency and
conditions of use. Used and maintained correctly, the vest is
guaranteed 2 years starting from the date of purchase.
It has been designed to withstand 3 inflations without
mandatory return to the manufacturer [www.KLIM.com]
for inspection, provided that the post- inflation inspection
procedure is always respected. After having endured 3
inflations, the airbag vest may function improperly.
PROTECTIVE PRODUCT COMPATABILITY (L)
SEE “JACKET COMPATABILITY”
INFLATOR TYPE (M)
SEE “INFLATOR REPLACEMENT”
DESCRIPTION OF COMPONENTS (N)
AIRBAG VEST:
Vest integrating the In&motion airbag
system. Ai-1 Airbag Vest 3046-000

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IN&BOX:
Airbag system detection and
triggering device containing sensors
and the battery. (see the In&box user
manual, provided with the In&box)
The In&box is an electronic device
placed in the shell. It is provided
with an USB cable and its own user
manual. Each In&box has a unique identifier linked to a user
account. Before using your In&box, please read carefully the
detailed instructions in the In&motion specific user manual
dedicated to the In&box use.
INFLATOR: GAS GENERATOR
The inflator is a gas generator. USE ONLY
WITH THE IN&MOTION AIRBAG SYSTEM.
Warning! Handle with care. This generator
is filled with high pressure gas. Store at a
temperature less than 45°C (113°F).
Do not repair, do not pierce, do not reload,
do not disassemble, do not use with any
other electronic equipment, users must be 18 and over to
manipulate the Inflator. If the inflator shows signs of damage,
please send it to In&motion [www.inemotion.com] for recycling.
The inflator expiration date is indicated on the label. Do not
discard a full inflator (that has never been triggered). In the
event your inflator has surpassed its life expectancy (4 years
for expiry date as printed on the label) you are required to
recycle this inflator as a full inflator is never to be disgarded as
it must be recyled. Please contact In&Motion at www.inemotion.
com for further recycling details.
Check if the inflator is full or empty: • Screw the inflator into the
In&motion airbag system • Plug the connector into the inflator
• Insert the running In&box into its housing.
If the inflator LED (light indicator) is solid green, the
inflator is full and connected.
If the inflator LED (light indicator) is solid red, the
inflator is empty and/or improperly connected.

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BACK PROTECTOR:
The vest contains a back protector certified
EN 1621-2:2014. The In&motion back protector
has been designed specifically for two-wheeled
motor vehicle users and must be used exclusively
in association with the In&motion airbag system.
INFLATOR REPLACEMENT (O)
Warning! Do not touch the full inflator connector with your
fingers (blue piece on the bottom of the inflator). Do not connect
the inflator connector to the inflator before having screwed it on
the cushion.
1. Replacing the inflator
Warning, inflators are for single-use. After an inflation, it cannot
be refilled and must be changed. Only inflators provided by
In&motion (ref: IMI 2368) are certified and designed for use in
the In&motion airbag system. Do not use any other inflators for
any reason.
To obtain a new inflator, contact your local reseller.
2.Post-inflation procedure
After inflation, please follow the following 4 steps:
1) Check the integrity of the vest
2) Remove the empty inflator
3) Check the integrity of the In&motion airbag system
4) Install a new inflator
These steps are described below. In case of damage or anomaly,
do not use the vest and contact your local reseller.
You will also find this procedure on In&motion tutorial video
available on In&motion Youtube channel:
http://bit.ly/InemotionTuto as well as in the mobile app «My
In&box».
3. Check the integrity of your vest
Check the integrity of the fabric parts and plastic parts.
Check the integrity of the back protector.
Check the integrity of the connector.
If you suspect any deterioration in the vest
(abrasion, holes, rips in the fabrics parts or plastic
parts, breakage or whitening of the plastic parts,
fabric bobbling, rupture of the vest assembly
threads), contact your local reseller.

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4. Remove the empty inflator
Warning! The inflator must be handled carefully
Wash your hands before and after replacing the inflator.
Conduct the following operations in a clean and dry
environment.
Remove the In&box from its housing.
Open the zipper on the back to access the inflator.
Unclip the inflator from its housing. To do this, pull the inflator to
remove it from its housing.
Warning! To avoid damage, do not force the
connector and do not pull on the cable to
remove the inflator.
Press the two tabs and then pull gently. If it’s
not easy, press on one connector tab, then the
other and so on.
Unscrew the used inflator.
Check that the seal is positioned correctly
and is not damaged.
12

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5. Check the integrity of the In&motion airbag system
Take your inflation adapter, which is provided with your spare
inflator. To purchase a new inflator, you can go on www.
inemotion.com or in shops.
Screw the provided inflation adapter in the place of the inflator.
Thanks to this adapter and using a pump or a compressor,
inflate the vest to 0,3 bar (5 psi) and check that it does not
deflate in less than 5 seconds. (Any pneumatic inflation system,
such as those available in filling stations may be suitable for this
operation.).
While the vest is inflated, check the integrity of the fabric parts
and seams. Check that the seams are not fraying.
If the vest does not inflate or deflates quickly, do not use the
vest and contact your local reseller.
Otherwise, remove the adapter by unscrewing it, then
completely remove the air contained in the airbag system.
6. Install a new inflator
Warning! Do not touch the full inflator connector with your
fingers (blue piece on the bottom of the inflator). Do not connect
before having screwed on the inflator.
Warning! Before carrying out the following steps, check that the
airbag system is completely void of air.
Screw on the new inflator hand tight.

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Plug the connector back in.
Check that it is properly clipped all the way.
Clip the inflator into its housing.
Check that the inflator is correctly
positioned, fully seated in its housing.
Close the zipper to the top.
To check that the inflator is new and properly
connected, take the In&box, put it on and insert
in its housing. The inflator LED should switch
to green.

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USING THE IN&BOX (P)
To start:
1. Charge the In&box
For the first use of your product, please read the detailed In&box
user instructions in the In&motion user manual, provided With
the In&box. Use the USB cable provided with the In&box with a
5-volt, 2-amp USB charger (not provided).
2. Turn on your In&box
Warning! The In&box must be activated before use on
my.inemotion.com in order to be functional.
[1] PUSH THE SWITCH BUTTON ON.
(2) IF THE SWITCH BUTTON IS ALREADY ON, QUICKLY PRESS
TWICE ON CENTRAL BUTTON
LIGHTING CODE
In&box battery duration is approximately 20 hours in continuous
use. In&motion recommends switching off your In&box with the
central button when it is not being used for several consecutive
days to save the battery life.
Below is an extract of the list of different LED colors that you
may see on your In&box. Refer to the user manual of the In&box
for the complete lighting code. Warning, this lighting code can
change and evolve over time depending on the usage. In order
to be aware of the latest evolutions, please refer to our website
www.inemotion.com.
(1) (2)
LED INFLATOR (IN&BOX IN VEST)
SOLID GREEN:
Inflator connected (airbag functional)
SOLID RED:
Inflator not connected (airbag not functional)

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NO LIGHT:
In&Box off (airbag not functional)
INFLATOR AND GPS LEDS
When the two upper LEDS are flashing red: Airbag
not functional.
SOLID RED:
Less than 30% battery
(about 5 hours of usage time remaining)
FLASHING RED:
Less than 5% battery Charge your In&Box!
NO LIGHT:
Battery charged (30 to 99%) or In&Box off.
SOLID BLUE:
Battery charging (In&Box plugged in)
SOLID GREEN:
Battery charge to 100% (In&Box plugged in)
BATTERY LED

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Insert your In&Box into position.
The arrows indicated on the In&box lock open
(up and down) must be aligned with the INSERT
arrows indicated on the shell.
Using the lock, push the In&box to the left side
to clip it into place.
The arrows indicated on the In&box lock closed
must be aligned with the INSERT arrows
indicated on the shell.
Warning! Make sure the red locked marking is
not visible.

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In&Box Inserted
Correctly
In&Box Inserted
Incorrectly In&Box Inserted
Incorrectly
4. Wear and adjust your airbag vest
The vest must be worn under your coat or jacket (fitted and
fully closed) designed for two-wheeled motor vehicle. Under
no circumstances should the vest be worn alone, without a
protective coat or jacket over it because the vest textile is not
resistant to abrasion.
JACKET COMPATIBILITY (Q)
The vest is not compatible with a backpack or child harness.
The vest is not compatible with jackets or coats having a
support in the crotch. Never wear a neckbrace while wearing the
airbag system. The vest is not compatible with a neckbrace.
Do not zip your vest to your trousers. The vest is not compatible
with full one-piece suit (for instance textile, leather, rain suit)
except “In&motion Compatible Airbag system” suits which have
been tested and are compatible with a proper inflation of the
airbag, provided that the size of the garment is appropriate to
your body dimensions.
The following KLIM one-piece suit has been
tested and are “In&motion Compatible
Airbag system”:
• Hardanger 3737-000
To select the proper size of your garment,
please refer to the sizing guide of the
garment.

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The use of the vest with non-compatible suit may cause the
airbag to function improperly and can cause injury.
USE RECOMMENDATION (R)
Warning! Excessive exposure to water will cause the vest to
function improperly. It is recommended for use only under a
waterproof protection garment designed for two-wheeled motor
vehicle users.
The vest textile is not abrasion resistant. Therefore, it is
imperative that your jacket or coat designed for use with two-
wheeled motor vehicles completely covers the vest.
To verify that your jacket on your body is compatible with the
airbag vest, measurements must be taken. You can check the
compatibility of your jacket or vest yourself by following the
protocol below:
1) Measurements of the user without vest
Take the following measurements without
wearing the vest:
A) Measure around your chest in cm | in
inches (e.g. 100 cm | 39 inches)
B) Measure around your waist, at navel
height, in cm | in inches (e.g. 90 cm | 35
inches)
C) Add these 2 measurements, then divide by 2
(e.g. 100+90=190 and 190/2=95 cm | 39+35=74 and 74/2=37
inches)
2) Measurements of your jacket or coat
The following measurements are taken while stretching the
jacket. All the elastic fabrics and elasticated parts in the
direction of measurement taking must be fully stretched. Place
your closed jacket on a flat surface.
A) While stretching the jacket until the elasticated parts and
fabrics are taut, measure the width of the jacket under the
armpits in cm
(e.g. 58cm | 22 inches)
B) In the same way, while stretching the jacket fully, measure the
width of the jacket at navel level in cm (e.g. 52cm | 20 inches)
C) Add these 2 measurements (e.g. 58+52=110 cm | 22+20=42
inches)

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Your jacket is compatible with the vest if the difference between
the first (95cm | 37 inches) and the second result obtained in C
(110cm | 42 inches) is greater than or equal to 13cm | 5.2 inches.
If you are not sure, ask your local reseller for advice.
Example: 110-95=15cm | 42-37=5 inches... your jacket is
compatible.
If your jacket is not compatible, do not use the airbag vest with
your jacket. Wearing the airbag vest in such a case may cause
the airbag to function improperly and can cause injury.
If you need help figuring out sizing, contact KLIM customer
service.
NOTIFIED BODY, ADDRESS AND LABRATORY CE NUMBER (S)
The product has been tested according to
CRITT protocol AMC-011
Notified body Aliénor Certification n°2754
ZA du Sanital
21 Rue Albert Einstein
86100 CHATELLERAULT
FRANCE
PRODUCTION YEAR OR SERIAL NUMBER (T)
Production year 2019
EXPIRATION DATE OF ITEMS (U)
Refer to section (N)
STANDARD USED (V)
Vest certified according to experts by the notified body Alienor
Certification n° 2754
REGULATION (W)
The CE marking indicates that the protector conforms to the
regulatory requirements of EU 2016/425.
DECLARATION OF CONFORMITY (X)
www.inemotion.com or KLIM website. The EU declarations of
conformity can be accessed at the following URL: www.KLIM.
com/eu-doc.

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RISK ANALYSIS [Y]
Over the last 15 years, data stemming from accident and trauma
studies of two-wheeled motor vehicle users shows that during
serious accidents, injuries are statistically concentrated at the
thorax, abdomen, and spinal column. Among users injured on
two-wheeled motor vehicles, 17% are considered very serious
injuries, of which 75% affect the thorax (Source: ONISR –
January 2015). The airbag vest is not designed to protect your
lower limbs, upper limbs, head.
DETECTION CONDITIONS [Z]
User safety is In&motion’s primary concern.
As part of our obligation of means, we strive to implement all the
technological solutions that we have available so that the In&box
detection system can offer the best degree of protection and
comfort.
However, the user of this protection system is responsible for
his/her protection, and this system is developed by In&motion
to provide optimal protection only during responsible and
respectful behavior on the road. In&motion does not guarantee
the absence of damage. The In&motion airbag system cannot
make up for behaviour that is dangerous, or in conflict with road
safety regulations.
Details regarding detection and deployment of the airbag can be
found in the In&box user manual.
For the airbag to function properly, the user must check the
following items before each use:
The inflator present in the airbag system is filled and connected
properly; the LEDS on the In&box held check the inflator status,
see the In&box User Manual (“LEDS meaning”)
The inflator present in the airbag system is always usable; the
inflator expiration date is indicated on the label on the inflator;
If the airbag vest has already been inflated, the user has
correctly followed the procedure in this user manual (“After an
inflation”).
WARNING:
The vest must not be used by people wearing a pacemaker or
any other implanted medical devise, or who have a history of
cardiac problems.

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Use of the vest is not recommended for persons who have back
or neck problems.
The vest must not be used by persons who have breast
protheses.
The vest must not be used by pregnant women.
Any piercing present in the area covered by the vest must be
removed.
Do not carry any sharp objects (such as key, knife, screwdriver)
in your jacket that may damage the airbag cushion.
The degree of risk or hazard that a motorcyclist will face
is closely linked to the type of riding and the nature of
the accident. Riders are cautioned to carefully choose
motorcyclists’ protective garments that match their riding
activity and risks. Other garments or garment combinations
certified according to the FprEN 17092 series of standards may
provide more appropriate protection than this garment but there
may be weight or ergonomic (e.g. range of motion restrictions)
or heat stress penalties associated with their use, that may be
less appropriate for some riders.
This PPE garment is designed to provide impact protection for
the areas covered by the impact protector(s). It does not offer
abrasion protection.
TROUBLESHOOTING
If you have a problem concerning the vest, the airbag system
or you do not know where the problem is coming from, contact
your local reseller.
If you have a problem concerning the In&box, contact In&motion
customer service by email [e-mail] or by
phone (find the phone number of your country on In&motion
website www.inemotion.com).

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BACK PROTECTOR USE INSTRUCTIONS
The IMP Moto back protector was designed especially for
motorcyclists.
1 INTENDED USE
The IMP Moto back protector was designed to be used uniquely
on motorbikes. Do not use for any other application (skiing,
skating, horseback riding, cycling, etc.) The back protector
protects against impacts with the ground or an obstacle
during an accident. It may reduce injury severity (contusions
or fractures). No product or protection system can offer total
protection against injuries or damages to an individual or an
asset in the event of fall, collision, impact, loss of control, or
other. Likewise, this back protector may not totally prevent
injuries to the spinal column. The back protector does not offer
protection against the risks of perforation, cut or penetration
of an object. Use of this product must not encourage exceeding
any limits or taking additional risks.
2 SIZING SELECTION
Refer to the table below to choose your size:
Back protector S M L/XL/2XL
Waist-shoulder
length
35-40 cm 41-46cm 47-52cm
Selecting a protector that is too large may lead to a risk of
interference with the helmet, causing dangerous driving
conditions.
3 Fit instructions
The IMP moto back protector must be correctly fitted and worn,
in order to effectively protect the protection areas. To obtain
optimum protection and comfort, please select the right size
and ensure that the airbag product is fitted correctly to your
body. Close all of the closures (zip closures), and other straps
for maximum comfort.