KMC Controls KMD-5290 User manual

Applicable models
This installation sheet applies to KMD-5290
LANController controllers for rooftop units. The
model numbers for these models end with "0002".
Additional information for the controllers can be
found in the document Installation, Operation and
Application Guide for the KMD-5290 LANController
which is available on the KMC partners web site.
Illustration 1—Rooftop Unit models
BAC-4 _ _ _ CW0002
12H/2C On/off valves
3 2H/2C On/off or modulating
valves and economizer
0 Without humidity
2 With humidity
0 Without motion
2 With motion
Planning for motion sensing
For models with a motion sensor mount the KMD-
5290 LANController on a wall that will have an
unobstructed view of the typical traffic in the
coverage area. When choosing a location, do not
install the sensor in the following areas.
Behind curtains or other obstructions
In locations that will expose it to sunlight or heat
sources
Near a heating or cooling inlet or outlet.
Illustration 2—Typical motion sensing coverage area
The effective detection range is approximately 10
meters or 33 feet. Factors that may reduce the range
include:
The difference between the surface temperature
of the object and the background temperature of
the room is too small.
Object movement in a direct line toward the
sensor.
Very slow or very fast object movement.
Obstructions as shown in the illustration Typical
motion sensing coverage area on page 1.
False detections may be triggered by:
The temperature inside the detection range
suddenly changes because of the entry of cold or
warm air from an air-conditioning or heating
unit.
The sensor being directly exposed to sunlight, an
incandescent light, or other source of far-infrared
rays.
Small animal movement.
AppStat For Rooftop Units
LANController for KMDControllers
Installation Guide
AppStat For Rooftop Units 1 Installation Guide

AppStat For Rooftop Units 2 Installation Guide
Mounting the KMD-5290 LANController
For the most accurate performance, install the KMD-
5290 LANController on an inside wall where it can
sense the average room temperature. Avoid
locations with direct sunlight, heat sources,
windows, air vents, and air circulation or
obstructions such as curtains, furniture, etc.
The KMD-5290 LANController must not be:
Mounted on an exterior wall.
Mounted on or near an object with large a
thermal mass such as a concrete block wall.
Blocked from normal air circulation by
obstructions.
Exposed to heat sources such as lights,
computers, copiers, or coffee makers, or to direct
sunlight at any time of the day.
Exposed to drafts from windows, diffusers, or
returns.
Exposed to air flow through connecting conduits
or empty spaces behind walls.
For models with motion sensing, see the topic,
Planning for motion sensing.
Rough-in preparation
Complete rough-in wiring at each location before
mounting an KMD-5290 LANController. This
includes the following steps.
Install the supplied mounting base directly to a
wall, a vertical electrical box, or a box with a wall
plate kit.
Routing the connecting cable or cables from the
KMD-5290 LANController to the equipment it is
controlling.
If required, install an appropriate wall plate kit.
Block leaks and airflow from conduits with
plumber’s putty or similar material.
If replacing an existing thermostat, label existing
wires for reference when removing the existing
thermostat.
Illustration 3—KMD-5290 LANController mounting base
details
A
5.12 in.
130 mm
3.50 in.
89 mm
Inputs and
network
Power and outputs
Installing the KMD-5290 LANController
To install the controller on a mounting base, do the
following:
1. Turn the Allen screw in the base of the sensor
clockwise until it clears the case.
Turn clockwise to remove
from base.
2. Swing the KMD-5290 LANController away from
the mounting base to remove it.
3. Route wiring for the KMD-5290 LANController
through the mounting base.
4. Position the base with the embossed UP toward
the ceiling and fasten it directly to a vertical 2x4
inch electrical box. For horizontal boxes or 4x4
applications, use a wall plate kit. See Installation
accessories on page 5 for part numbers.
5. Connect the wires for the KMD-5290
LANController to the terminals in the mounting
base.
6. Place the top of the sensor over the top of the
mounting base and swing it down over the Allen
screw bracket. Be careful not to pinch any wiring.
7. Turn the Allen screw counterclockwise until it
backs out of the mounting base and engages the
case.
Turn counterclockwise
until the screw engages
the base.

AppStat For Rooftop Units 3 Installation Guide
Caution
To prevent mounting screw
heads from touching the circuit
board in the controller, use only
the mounting screws supplied by
KMC Controls. Using screws
other than the type supplied may
damage the KMD-5290
LANController.
Connecting inputs
The inputs for the KMD-5290 LANController are
configured for specific functions and do not require
set up in the field. Not all inputs are required for
every model or application.
Illustration 4—RTUinputs
Outdoor Air Temp.
Remote Space Temp.
Discharge Air Temp.
N.C. Fan Status
MS/TP
+B
A
RS
OAT
GND
DAT
ECON
G
Y1
Y2
RC
W1
W2
RH
AO6
AO7
COM
24VAC
Remote space temperature sensor (optional)
Connect a 10kΩ, TypeII thermistor temperature
sensor to the remote space temperature (RS) input
and ground (GND) terminals. The input includes
the internal pull-up resistor. An STE-6011W10
sensor is suitable for this application. Follow the
instructions supplied with the sensor for installation.
When a remote space temperature input is
connected to the KMD-5290 LANController, the
remote temperature is used instead of the internal
temperature sensor.
Fan status switch (optional)
Connect a Normally Closed Fan Status switch to the
Discharge Air Temperature (DAT) input and
ground (GND) terminals. The input includes the
internal pull-up resistor. A CSE-1102 differential
pressure switch is suitable for this application.
Follow the instructions supplied with the switch for
installation.
Outdoor air temperature sensor
Connect a 10kΩ, Type III thermistor temperature
probe to the outdoor air temperature (OAT) input.
The input includes the internal pull-up resistor. An
STE-1451 sensor is suitable for this application.
Follow the instructions supplied with the sensor for
installation.
Discharge air temperature
Connect a 10kΩ, Type III thermistor temperature
probe to the discharge air temperature (DAT) input.
The input includes the internal pull-up resistor. An
STE-1405 sensor is suitable for this application.
Follow the instructions supplied with the sensor for
installation.
Connecting outputs
The KMD-5290 LANController outputs are model
dependent and are configured for specific
applications.
No field programming or set up is required or
possible.
Depending on model and application, the KMD-
5290 LANController outputs are designed for
either 24 voltAC or 0-10 voltDC loads.
The outputs may represent analog or digital
signals.
Caution
Improperly connecting loads or
equipment to output terminals
may damage the equipment.
Connect only as shown in the
following diagrams or application
drawings.

AppStat For Rooftop Units 4 Installation Guide
Illustration 5—RTU output terminals
0-10VDC
0-10VDC
0-10VDC
MS/TP
+B
A
RS
OAT
GND
DAT
ECON
G
Y1
Y2
RC
W1
W2
RH
AO6
AO7
COM
24VAC
24 VAC
24VAC
24VAC
24VAC
24VAC
24VAC
Connecting power
The KMD-5290 LANController requires an external,
24 volt, AC power source. Use the following
guidelines when choosing and wiring transformers.
Use only a Class-2 transformer of the appropriate
size to supply power.
KMC Controls recommends powering the KMD-
5290 LANController from a dedicated controls
transformer.
Connect the transformer’s neutral lead to the
COM terminal.
Connect the AC phase lead to the 24VAC
terminal.
Power is applied to the controller when the
transformer is powered.
See Installation accessories on page 5 for a list of
transformers available from KMC Controls, Inc.
Illustration 6—Wiring for KMD-5290 LANController power
MS/TP
+B
A
RS
OAT
GND
DAT
ECON
G
Y1
Y2
RC
W1
W2
RH
AO6
AO7
COM
24VAC
24 VAC
Class-2
Controls
transformer

AppStat For Rooftop Units 5 919-019-02D
Maintenance
Remove dust as necessary from the holes in the top
and bottom. Clean the display with a soft, damp
cloth and mild soap.
Specifications
KMD-5290 LANController specifications are subject
to change without notice.
Supply Voltage 24 volts AC (–15%, +20%),
50-60 Hz, 12 VA,
Class 2 only
Inputs 0–12 volts DC with internal 10kΩ
pull-up resistors
Relay outputs SPST, 24 volts, 1 amp AC or DC
Maximum for all relay outputs is
3 amps
Analog outputs Short protected 10mA 0–12 VDC
Environmental
limits
Operating 34 to 125° F (1.1 to
51.6° C)
Shipping –40 to 140° F
(–40 to 60° C)
Humidity 0 to 95% RH
(non-condensing)
Regulatory UL 916 Energy Management
Equipment
FCC Class A, Part 15, Subpart B
and complies with Canadian
ICES-003 Class A
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference,
and (2) this device must accept any interference
received, including interference that may cause
undesired operation.
Installation accessories
The following accessories are available from KMC
Controls, Inc.
XEE-6111-040 Single-hub 120 volt power
transformer
XEE-6112-040 Dual-hub 120 volt power
transformer
XEE-6311-075 120/240/277/480VAC, 24 VAC, 75 VA
transformer
HMO-10000W White mounting plate kit for retrofit
on horizontal boxes or 4 x 4 handy
boxes
Additional resources
The latest support files are always available on the
KMC Controls web site.
For detailed specifications, installation, operating ,
application, and system integration information, see
The Installation, Operation, and Application Guide
for AppStat.
For additional specifications information, see the
BAC-4000 AppStat Data Sheet.
Important Notices
The material in this document is for information
purposes only. The contents and the product it
describes are subject to change without notice. KMC
Controls, Inc. makes no representations or
warranties with respect to this document. In no
event shall KMC Controls, Inc. be liable for any
damages, direct or incidental, arising out of or
related to the use of this document.
KMC Controls, Inc.
P.O. Box 497
19476 Industrial Drive
New Paris, IN 46553
U.S.A.
TEL: [phone]
FAX: [phone]
E-mail: [email protected]