KMC Controls KMD-5210 Operating instructions

Revision E
Installation and Operation Guide
KMD-5210 LAN Controller
KMD-5210–001 LAN Controller with BACnet 802.3
KMD-5210–002 LAN Controller with BACnet MS/TP
883-019-07E

KMC Controls
Revision E2
Important notices ©2012, KMC Controls, Inc.
WinControl and WinControl XL is a registered trademark of KMC Controls, Inc.
TotalControl is a trademark of KMC Controls, Inc.
All rights reserved. No part of this publication may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language in any form
by any means without the written permission of KMC Controls, Inc.
Printed in U.S.A.
Disclaimer The material in this manual is for information purposes only. The contents
and the product it describes are subject to change without notice. KMC
Controls, Inc. makes no representations or warranties with respect to this
manual. In no event shall KMC Controls, Inc. be liable for any damages, direct
or incidental, arising out of or related to the use of this manual.
KMC Controls
P.O. Box 497
19476 Industrial Drive
New Paris, IN 46553
U.S.A.
TEL: [phone]
FAX: [phone]
E-mail: [email protected]

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KMD–5210 Installation and Operation
Revision E 3
Contents
Section 1
About the LAN controller
Introduction .......................................................................................................................... 5
BACnet options .................................................................................................................... 5
Specifications ........................................................................................................................ 6
Options and Accessories ..................................................................................................... 9
Controls and Connections ................................................................................................ 10
Safety Considerations ....................................................................................................... 11
Section 2
Installation
Mounting ............................................................................................................................ 13
Network connections ........................................................................................................ 14
EIA–485 networks .............................................................................................................. 16
BACnet networks ............................................................................................................... 18
Planning for input and output modules ........................................................................ 20
Module installation ........................................................................................................... 21
Connecting Power ............................................................................................................. 22
Connecting to a Computer ............................................................................................... 23
Section 3
Operation
Applying power .................................................................................................................27
Lights and indicators ......................................................................................................... 27
Resetting the controller ..................................................................................................... 29
Section 4
Configuration and programming
Related materials ............................................................................................................... 31
Programming Considerations .......................................................................................... 31
Configuring a controller with HCM ............................................................................... 32
Programming for BACnet in WinControl XL ................................................................ 36
Access to the LAN Controller from BACnet ................................................................. 37
Firewalls and network communications ........................................................................ 37
System time keeping ......................................................................................................... 37

KMC Controls
Revision E4

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KMD–5210 Installation and Operation
Revision E 5
SECTION 1
About the LAN controller
This section provides a general introduction to the KMD-5210 LAN
Controller. It also introduces safety information. Review this
material in its entirety before installing or operating the controller.
Introduction The KMD-5210 LAN Controller is a programmable, direct digital controller
used to facilitate high-level, peer-to-peer network communications for
facilities management purposes. The LAN Controller may be operated in a
stand alone configuration or as part of a fully networked digital system to
intelligently monitor and control HVACR equipment.
The KMD-5210 uses a token passing protocol in Tier 1 networks using an
Ethernet network to communicate with other LAN Controllers. The LAN
Controller also supports Tier 2 networks with two dedicated EIA–485 ports.
Up to 32 KMD-5210 controllers can be integrated into a single peer-to-peer
network, each supporting up to 124 nodes on a Tier 2 network.
The controller also supports remote access through a modem port and
provides two ports for direct connection with up to two PCs. The firmware in
the controller uses a high-level, easy-to-learn programming language to
ensure reliability, rapid programming, and compatibility with future KMC
system. This programming function is available from within the KMC
Controls WinControl application.
BACnet options BACnet 802.3 The KMD-5210-001 adds BACnet functionality to the LAN
Controller. Through Control Basic statements the controller communicates
with 802.3 BACnet devices on the same Ethernet broadcast segment.
BACnet MS/TP The KMD-5210-002 adds BACnet MS/TP functionality to the
LAN Controller functionality. By using Control Basic programming, the
controller exchanges data with native BACnet devices on an MS/TP network.

KMC Controls
Revision E
About the LAN controller
Specifications
6
Specifications
Processor Motorola 68360, 32–bit, 33 MHz
Memory
Flash 2 megabytes, nonvolatile, operating programs
and data storage
RAM 2 megabytes, 72–hour capacitor backup
Inputs and Outputs The KMD-5210 controller includes eight
universal I/O ports for optional input and
output modules. Connect up to eight KMD-5220
input modules, eight KMD-5221 output
modules or a combination of input and output
modules in any combination.
I/O Ports Eight, 16–pin connectors. Software selectable as
analog or digital standard or custom units of
measure.
Inputs 16–bit analog-to-digital (A/D)
Software selectable as analog or digital standard
or custom units of measure. Install up to 8, 16
input modules for up to 128 universal inputs.
Output 12–bit digital to analog (D/A)
Communications
Tier 1 EIA–485 protocol at rates up to 38 kilobaud.
Connector type is a three-screw terminal block,
12–22 AWG wire.
Note: Use the Tier 1 connection only when
replacing KMD–5110 MultiNet controllers and
Ethernet is not available. Contact KMC Controls
techncial support for networking details.
Tier 2 A and B EIA–485 protocol at rates up to 38 kilobaud.
Connectors are three-screw terminal blocks,
12–22 AWG wire. Two ports, each of which
support up to 124 KMC Tier 2 controllers.
EIA–485 EIA–485 protocol at rates up to 38 kilobaud.
Connector is a three-screw terminal block,
12–22 AWG wire. Supports BACnet MS/TP in
KMD-5210–002.
Modem EIA–232 in parallel with Computer B. Dial-in
and dial-out for with alarm and paging
capability, 9–Pin (DB-9).
Computer A and B Two EIA–232 ports, operate up to 38.4 kilobaud.
Connectors are three-screw terminal blocks,
12–22 AWG wire.
Ethernet 10baseT, RJ–45 supports up to 31 networked
Tier 1 controllers and BACnet 802.3 in KMD-
5210–001

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KMD–5210 Installation and Operation
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About the LAN controller
Specifications
7
Programmable Features
Control Basic Programs 128 user-definable program areas
Networked Points In 512 from each Tier 2 network
127 from Tier 1 network
Networked Points Out 64 to each Tier 2 network
64 out to a Tier 1 network
PID Control Loops 64 PID control loops
Program Variables 256 - Software selectable as analog or digital
with standard or custom ranges, manually set or
program driven values
Time keeping Real-time clock with power backup.
Programmable for automatic daylight saving
time by date, day of month and time of day.
Tables 5 user defined
Logging
Trend Logs 96 trend logs each supporting up to 6 analog,
digital, or virtual elements or points
Runtime Logs 28 runtime logs with time/date stamp and
cumulative runtime
Schedules
Weekly Schedule 32 schedules with 2 override days
Annual Schedule 16 for holiday schedules
Alarms Alarm buffering for up to 128 alarms
50 alarm messages for distribution
On-board 68-character alarm or maintenance
text messages
Power Loss Power fail with auto restart
On-board real-time clock with 72–hour
capacitor backup.
Security Six operator access levels
256 operator names with passwords
Custom Graphics 64 system groups each of which can manage 160
points with animated and color graphics.
Regulatory UL 916 Energy Management Equipment listed
CE compliant
FCC Class B, Part 15, Subpart B
SASO PCP Registration KSA R-103263

KMC Controls
Revision E
About the LAN controller
Specifications
8
Power Supply Requires KMD–5563, International-ready 120/
240 VAC, 1.35 ampere power supply
Environmental Limits
Operating 32° to 120° F (0° to 49° C)
Shipping –40° to 140° F (–40° to 60° C)
Humidity 0–95% RH, non-condensing
Weight 1.8 pounds (816 grams)
Compatibility
Software WinControl XL Plus 1.06 or later
TotalControl 1.8.1 or later
Controllers Compatible with Tier 1 controllers firmware
build 2.01 or later
Dimensions
Illustration 1-1 KMD-5210 Components
Table 1-1 KMD-5210 Dimensions
ABCDEF
Height
(not shown)
10.50 in. 6.50 in. 0.25 in. 10.00 4.00 in. 1.25 in. 0.98 in.
267 mm 165 mm 6 mm 254 mm 102 mm 32 mm 25 mm
C
A
B
D
E
F

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KMD–5210 Installation and Operation
Revision E
About the LAN controller
Options and Accessories
9
Options and
Accessories Modules
KMD-5220 Input Module
KMD-5221 Output Module
Ribbon Cables for Input and Output Modules
KMD-5660 6 inch (15 cm) ribbon cable
KMD-5668 9 inch (23 cm) ribbon cable
KMD-5661 14 inch (36 cm) ribbon cable
KMD-5662 19 inch (48 cm) ribbon cable
KMD-5663 24 inch (61 cm) ribbon cable
Power
KMD-5563 International-ready power supply, 120/240
volts AC, 1.35 amperes
XEE-6112-100 100 VA Transformer, 24 volts AC (required only
for KMD-5221 output module)
Upgrades
HTO-1102 Flash Kit Module; KMD/BAC-5XXX,
BAC-7XXX (Replaces KMD-5696)
Enclosures
HCO-1035 Panel Enclosure (20 x 24 x 6 inches)
(508 x 610 x 152 mm)
HCO-1036 Panel Enclosure (24 x 36 x 6 inches)
(610 x 914 x 152 mm)

KMC Controls
Revision E
About the LAN controller
Controls and Connections
10
Controls and
Connections Before installing the KMD-5210 LAN Controller, take some time to become
familiar with the controller layout and components.
Illustration 1-2 Controls and indicators
Reset button
(Beneath cover) Power Tier 1
EIA–485 Tier 2 EIA–485 Modem
BACnet
MS/TP
EIA–232
for PC
Ethernet
and
BACnet
802.3
LED
Status
Display