Knick Stratos Evo A402 User manual

Knick Corporate Design 39
Manual / Bedienungsanleitungen
Formate
Die große Produktbreite
des Unternehmens mit ihren
unterschiedlichsten Ver-
packungsgrößen erfordert
entsprechende Format-
varianten der Bedienungs-
anleitungen.
Es gibt u.a. folgende
Formate:
– DIN A5
– DIN A6
– 70 x 297 mm
– 70 x 230 mm
– 98 x 110 mm
Faltungen
Abhängig von Format und
Umfang der Bedienungs-
anleitungen werden un-
terschiedliche Faltungen
effektiv eingesetzt:
Klammerheftung, Zickzack-
falz und Kreuzfalz.
Farben
Die Bedienungsanleitungen
sind grundsätzlich schwarz/
weiß angelegt. Farben
werden nur zur Codierung,
Darstellung von Farbdisplays
und wichtiger Features
eingesetzt.
Betriebsanleitung
deutsch
Stratos Pro A2... pH
The Art of Measuring.
www.knick.de
Aktuelle Produktinformation:
Stratos®Pro A2... PH
Betriebsanleitung
Aktuelle Produktinformation: www.knick.de
II 1 G Ex ia IIC T3/T4/T6
BVS 10 ATEX E 089 X
MEMO SENS
Ø 12 mm
120 / 225 mm
Serial No.
SE 706X/1-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
SE 706X/2-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
orange-red ring
orange-red ring
Betriebs-
anleitung
deutsch
SE 706
II 1 G Ex ia IIC T3/T4/T6
BVS 10 ATEX E 089 X
MEMO SENS
SE 706X/1-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
SE 706X/2-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
Betriebsanleitung für Sauerstoff-Sensoren der Reihe SE 706-Memosens®
II 1 G Ex ia IIC T3/T4/T6
BVS 10 ATEX E 089 X
MEMO SENS
SE 706X/1-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
SE 706X/2-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
II 1 G Ex ia IIC T3/T4/T6
BVS 10 ATEX E 089 X
MEMO SENS
SE 706X/1-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
SE 706X/2-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
II 1 G Ex ia IIC T3/T4/T6
BVS 10 ATEX E 089 X
MEMO SENS
SE 706X/1-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
SE 706X/2-NMSN
14163 Berlin
0044
BVS 10 ATEX E089 X
II 1G Ex ia IIC T3/T4/T6
Memosens
®
Pg 13.5 -Steckkopf
Pg 13.5
Membrankappe
Membran
¡Å ¶
Latest Product Information: www.knick.de
Stratos EvoA402
Conductivity Measurement
User Manual
English

3
Table of Contents
Basics ..............................................................................................................................5
Documents Supplied ................................................................................................6
Introduction........................................................................................ 7
Overview of the Stratos Evo ............................................................ 12
Modular Concept.....................................................................................................16
Terminal Plate and Rating Plates .................................................... 17
Installation ........................................................................................18
Power Supply, Signal Assignments...................................................................19
Digital Sensors: Memosens..............................................................20
Changing the Measuring Function .................................................23
Inserting a Module ...........................................................................23
Cond Module..................................................................................... 24
Cond Wiring Examples .......................................................................................... 25
CondI Module....................................................................................33
Cable Preparation SE 655 / SE 656 .................................................................... 34
CondI Wiring Examples ......................................................................................... 35
Dual-Conductivity Module ..............................................................40
Cond-Cond Wiring Examples.............................................................................. 41
Operation ..........................................................................................44
The Keys and Their Functions ............................................................................. 45
The Display ................................................................................................................46
Display in Measuring Mode................................................................................. 47
Color-Coded User Interface.................................................................................48
Selecting the Mode / Entering Values.............................................................. 49
Operating Modes ....................................................................................................50
Overview of Conguration ..................................................................................54
Switching Parameter Sets A/B ............................................................................55
Signaling Parameter Set........................................................................................56
Connecting a Memosens Sensor....................................................................... 57
Conguring a Cond Sensor..............................................................59
USP Function.....................................................................................62

4Table of Contents
Conguring a CondI Sensor.............................................................71
Device Type: Cond-Cond ..................................................................80
Entries for Calculating the Consumption of the Ion Exchanger.............84
Conguration: Overview Tables ......................................................86
Conguring the Current Output........................................................................ 92
Temperature Compensation .............................................................................102
Conguring the CONTROL Input.....................................................................104
Conguring the Alarm.........................................................................................108
Conguring the Relay Contacts .......................................................................112
Protective Wiring of Relay Contacts................................................................118
PID Controller (not with Cond-Cond).............................................................121
Conguring the WASH Contact........................................................................128
Conguring the Time/Date................................................................................130
Calibration with Calibration Solution ............................................................134
Product Calibration...............................................................................................136
Calibrating Toroidal Sensors..............................................................................139
Calibration by Input of Cell Factor ..................................................................140
Zero Calibration .....................................................................................................141
Measurement..................................................................................143
Diagnostics .....................................................................................147
Service .............................................................................................152
Operating Error!..............................................................................156
Error Messages................................................................................158
Sensocheck and Sensoface............................................................162
Operating States.............................................................................163
Product Range ................................................................................164
Specications..................................................................................166
Calibration Solutions .....................................................................176
Concentration Measurement.........................................................178
Concentration Curves..........................................................................................179
Index................................................................................................185

5
Basics
Subject to change without notice
Return of Products Under Warranty
Please contact our Service Team before returning a defective device.
Ship the cleaned device to the address you have been given.
If the device has been in contact with process uids, it must be decontaminated/
disinfected before shipment. In that case, please attach a corresponding certicate,
for the health and safety of our service personnel.
Disposal
Please observe the applicable local or national regulations concerning the
disposal of “waste electrical and electronic equipment”.
About This Manual:
This manual is intended as a reference guide to your device –
You don’t have to read the book from front to back.
Take a look at the Table of Contents or the Index to nd the function you are
interested in. Each topic is explained on a double-page spread with step-by-step
instructions on how to congure the desired function. Clearly legible page numbers
and headlines help you to quickly nd the information:
58 59
Use of relays
Select process variable
Limit 1
switching characteristics (function)
Limit 1
contact type
Limit 1
setpoint
Limit 1
hysteresis
Limit 1
delay
Relay Contacts: Function Assignment, LimitValues
(Example: device type pH)
1 Press menu key.
2 Select CONF using  keys, press enter.
3 Select RELAY1 menu using  keys,
press enter.
Specify relay contact function: LIMIT.
4 All items of this menu group are indicated by the“LM1:“
code.
Press enter to select menu,
edit using arrow keys (see next page).
Confirm (and proceed) by pressing enter.
5 Exit: Press meas key until the [meas] mode indicator is
displayed.
4
Conguration: Relay Contacts
Menu item Action Choices
Use of relays Select in the text line using 
keys:
• Limit function (LIMITS)
• Error message (ALARM)
• Rinse contact (WASH)
Press enter to confirm.
Note: The following submenu
depends on the selected setting.
Select process variable Select desired process variable
using  keys.
Press enter to confirm.
Limit 1 function Select desired function using
arrow keys.
LoLevel: active if value falls
below setpoint
LoLevel: active if value exceeds
setpoint
Press enter to confirm.
Limit 1 icon:
Limit 1 contact response N/O: normally open contact
N/C: normally closed contact
Select using keys.
Press enter to confirm.
Limit 1 setpoint Enter setpoint using  
keys.
Press enter to confirm.
Conguration: Relay Contacts
Left page:
How do I get to the
function
Right page:
Which settings are pro-
vided for this function
Parameter concerned

6Documents Supplied
Ex Devices:
Control Drawings
EU Declarations of Conformity
Up-to date documentation available on our website:
www.knick.de
Safety Instructions
In ocial EU languages and others
Quickstart Guides
Installation and rst steps:
• Operation
• Menu structure
• Calibration
• Error messages and recommended actions
Specic Test Report
Electronic Documentation
Manuals + Software

7
Stratos Evo is a 4-wire analyzer for process analysis applications.
The analyzer comes as basic device for measurement with digital sensors
(Memosens, optical oxygen measurement, inductive conductivity measurement).
All measuring functions are stored in an internal memory. You select a measuring
function to congure the analyzer for a specic measuring task. Additional measur-
ing modules can be connected to allow measurement with analog sensors.
The Model A402B allows applications in hazardous-area Zone 2.
Current is provided through a universal power supply 80...230VAC, 45...65Hz/
24...60VDC. The analyzer provides two 0 (4) .... 20mA current outputs for transmis-
sion of measured value and temperature, for example. Four oating relay contacts
are available for free conguration. A PID controller and a time-controlled cleaning
function can be congured. Two parameter sets are provided. You can externally
switch between them via the Control input, for example. The HOLD input allows
setting the HOLD mode from the outside. The analyzer also provides power supply
and allows signal processing for additional transmitters, e.g., for ow monitoring.
You can select one of the following measuring functions:
• pH
• ORP
• Oxygen
• Oxygen, optical
• Conductivity measurement (conductive/inductive)
• Dual conductivity measurement using two analog sensors
• Dual measurement of pH/pH and pH/Oxy using two Memosens sensors
Enclosure and mounting possibilities
• The sturdy molded enclosure is rated IP 67/NEMA 4X outdoor.
Material of front unit: PBT, rear unit: PC.
Dimensions: H 148 mm, W 148 mm, D 117 mm.
It is provided with knockouts for:
• panel mounting (138 mm x 138 mm cutout to DIN 43700)
• wall mounting (with sealing plugs to seal the enclosure)
• post/pipe mounting (dia. 40 … 60 mm, 30 … 45 mm)
Connection of sensors, cable glands
For connecting the cables, the enclosure provides
• 3 knockouts for cable glands M20x1.5
• 2 knockouts for NPT 1/2” or rigid metallic conduit
Introduction

8
Display
Plain-text messages in a large, backlit LC display allow intuitive operation.
You can specify which values are to be displayed in standard measuring mode
(“Main Display”).
Color-coded user interface
The colored display backlighting signals dierent operating states (e.g., alarm: red,
HOLD mode: orange).
Diagnostics functions
The “Sensocheck“ automatic sensor monitoring and the“Sensoface“ function for
clear indication of the sensor condition provide excellent diagnostics.
Data Logger
The internal logbook (additional function, TAN SW-A002) can handle up to
100entries – up to 200 with AuditTrail (additional function, TAN SW-A003).
2 parameter sets A/B
The device provides two parameter sets which can be switched manually or via a
control input for dierent process adaptations or dierent process conditions.
For an overview of parameter sets (original for copy), refer to the CD or
www.knick.de.
Password protection
Password protection (passcode) for granting access rights during operation can be
congured.
Introduction

9
I input
The analog (0) 4 ... 20 mA current input can be used
for external pressure or temperature compensation.
(TAN required.)
Control inputs
HOLD
(floating digital control input)
The HOLD input can be used for external activation of
the HOLD mode.
6
7
13
11
12
Current
input
HOLD
input
CONTROL
input
CONTROL
(floating digital control input)
The CONTROL input can be used either for parameter
set selection (A/B) or for flow monitoring.
The "Wash" contact can be used for indicating the
active parameter set.
Power supply
Current is provided through a universal power supply 80... 230 V AC,
45 ... 65 Hz / 24 ... 60 V DC.
Options
Additional functions can be activated by entering a TAN.
Introduction

10
Current outputs
The floating current outputs (0)4...20mA are used
for transmitting measured values. An output filter
can be programmed, the fault current value can be
specified.
Relay contacts
2 relay contacts for limit values. Adjustable for the
selected process variable: hysteresis, switching behav-
ior (MIN/MAX limit), contact type (N/O, N/C) and delay.
Wash (cleaning function)
This contact can be used for controlling a rinsing
probe or for indicating the active parameter set.
Signal outputs
The analyzer provides two 0 (4) .... 20mA current outputs for transmission of
measured value and temperature, for example.
Relay contacts
Four oating relay contacts are available.
14
15
16
17
18
19
20
R1
R2
Alarm
R3
R4
Wash
Alarm
An alarm can be generated by Sensocheck,
flow monitoring or current failure.
PID controller
Congurable as pulse length or pulse frequency controller.
Introduction
8
9
10
Output 1
Output 2

11
Stratos Evo: Typical Application
Meas. module (e.g., Cond)
Min. limit
PLC
Max. limit
Alarm
Control station
Voltage supply
Module I or Memosens II
Memosens I
Sensor Rinsing system
Water
Power supply
0(4) ... 20 mA Current input
Limit value max. min.
Contacts Wash Alarm
Temp. Meas. val.

12
Package Contents
Check the shipment for transport damage and completeness.
The package should contain:
Front unit, rear unit, bag containing small parts
Specic test report
Documentation
11
10
9
8
76 54
1
2
3
Fig.: Assembling the enclosure
1) Jumper (3 x)
2) Washer (1 x), for conduit mounting:
Place washer between enclosure and
nut
3) Cable tie (3 x)
4) Hinge pin (1 x), insertable from either
side
5) Enclosure screw (4 x)
6) Sealing insert (1 x)
7) Rubber reducer (1 x)
8) Cable gland, M20x1.5 (3 x)
9) Filler plug (3 x)
10)Hexagon nut (5 x)
11)Sealing plug (2 x), for sealing
in case of wall mounting
Overview of the Stratos Evo

13
Mounting Plan, Dimensions
148
148
42 42
42
14
117
41
21
43
12
34 80
74
6.2
4
3
Overview of the Stratos Evo
Mounting Accessories
Pipe-mount kit, accessory ZU 0274
Protective hood for wall and pipe mounting, accessory ZU 0737
Panel-mount kit, accessory ZU 0738
1) Cable gland (3 x)
2) Knockouts for cable gland or
½“conduit,
dia. 21.5 mm (2 knockouts).
Conduit couplings not included!
3) Knockout for pipe mounting
(4x)
4) Knockout for wall mounting
(2x)
All dimensions in mm

14
Pipe Mounting, Protective Hood
Fig.: Protective hood for wall and pipe mounting, accessory ZU 0737
Fig.: Pipe-mount kit, accessory ZU 0274
1) Hose clamp with worm gear drive to
DIN 3017 (2 x)
2) Pipe-mount plate (1 x)
3) For vertical or horizontal posts or
pipes
4) Self-tapping screw (4 x)
Overview of the Stratos Evo

15
Panel Mounting
Fig.: Panel-mount kit, accessory ZU 0738
1) Circumferential sealing
(1 x)
2) Screws (4 x)
3) Position of control panel
4) Span piece (4 x)
5) Threaded sleeve (4 x)
Cutout
138 x 138 mm (DIN43700)
Overview of the Stratos Evo
All dimensions in mm

16 Modular Concept
14
15
16
1
2
3
4
17
18
19
20
21
22
6
7
11
12
13
Slot for
measuring
module
R1
R2
Alarm
Wash
Power
RS-485
For connection of
analog sensors:
Insert interchangeable
module
(measuring module)
8
9
10
Output 1
Output 2
5
Control
input
HOLD
input
Memosens
Power output
3.1/12/15/24 V 1 W
Current
input

17
Terminal Plate and Rating Plates
Terminal Assignments
The terminals are suitable for single or stranded wires up to 2.5 mm2(AWG 14).
A402N Rating Plate

18 Installation
Installation Instructions
• Installation of the device must be carried out by trained experts in accordance
with this user manual and as per applicable local and national codes.
• Be sure to observe the technical specications and input ratings during
installation!
• Be sure not to notch the conductor when stripping the insulation!
• Before connecting the device to the power supply, make sure that its voltage lies
within the range 80 to 230 V AC/DC or 24 to 60 V DC.
• A signal current supplied to the current input must be galvanically isolated.
If not, connect an isolator module.
• All parameters must be set by a system administrator prior to commissioning.
Terminals
suitable for single or stranded wires up to 2.5 mm2(AWG 14)
Application in Hazardous Locations
When using the device in a hazardous location, observe the
specications of the Control Drawing.

19
Connecting the Memosens Sensor
Connect the Memosens sensor to the RS-485
interface of the device. Then select the measuring
function. (When you change to another sensor
type, you can change the measuring function in
the “Service” menu.)
When you select the sensor in the Conguration
menu, the calibration data are read from the
sensor. They can later be modied by calibration.
Power Supply
Connect the power supply for Stratos Evo to terminals 21 and 22
(24 ... 230 V AC, 45 ... 65 Hz / 24 ... 80 V DC)
Terminal assignments
Memosens connection
Brown
Green
Yellow
White /
Shield
Current outputs OUT1, OUT2
Relay contacts REL1, REL2
Power supply
Areas for placing the
screwdriver to pull out
the terminals
1 22
Power Supply, Signal Assignments
Figure:
Terminals, device opened,
back of front unit

20 Digital Sensors: Memosens
Calibration and Maintenance in the Lab
The “MemoSuite” software allows calibrating Memosens sensors under reproducible
conditions at a PC in the lab. The sensor parameters are registered in a database.
Documenting and archiving meet the demands of FDA CFR 21 Part 11. Detailed
reports can be output as csv export for Excel. MemoSuite is available as accessory
and comes in the versions“Basic” and “Advanced”: www.knick.de.
Start-Up
When you start up the analyzer for the rst time, you will be prompted to select the
desired measurement procedure (a connected Memosens sensor will not be identi-
ed automatically).
Changing the Measuring Function
In the “Service”menu you can select another measuring function at any time.
Function selection:
The selected func-
tion is highlighted.
Connected sensor:
sensor type, manu-
facturer, order code
and serial number,
measuring point and
tag number
Last adjustment
Conductivity
1.010 mS/cm
Measured values
Conductivity
Resistance
Temperature
1.010 mS/cm
1.00 kΩ
25 °C
Sensor data
Sensor type:
Manufacturer:
Order code:
Serial number:
Conductivity
Knick
SE630-MS
11003
Adjustment data
Date:
Cell constant:
4/27/2015 20:09:12
1.01 1/cm
StartCenter Calibration Table View History Statistics pH Buers
Sensor type:
Manufacturer:
Conductivity
Knick
Order code:
Serial number:
SE630-MS
11003
Measuring point:
Tag number: 7 Change
Change
Show
Connected sensor: sensor type, manufacturer,
order code and serial number
Settings and
specications
You can magnify a measured-
value display at a click of the
mouse.