Koganei 010 SERIES User manual

INSTRUCTION MANUAL Ver.1.0
BK-UV002Ver.1.0
SOLENOID VALVES 010 SERIES
Air Valve

Handling Instructions and Precautions
Solenoid
Internal circuit
●DC5V, DC6V, DC12V, DC24V
Standard solenoid (Surge suppression)
Solenoid with LED indicator (Surge suppression)
Order code: -PSL, -PLL
Plug connector
Attaching and removing plug connector
Manual override
Non-locking type
Use fingers to insert the connector into the
pin, push it in until the lever claw latches
onto the protruded section of the connector
housing, and complete the connection.
To remove the connector, squeeze the lever
along with the connector, lift the lever claw
up from the protruded section of the
connector housing, and pull it out.
To operate the manual override, press it all the
way down. The valve works the same as in an
energized state as long as the manual override is
pushed down, and returns to the rest position upon
release.
Locking protruding type
Use a small screwdriver to turn the adjusting
knob several times in the clockwise direction,
and lock the manual override in place. When
locked, turning the adjusting knob several times
in the counterclockwise direction releases a
spring on the manual override, returns it to the
original position, and releases the lock.
For the locking protruding type, when the
adjusting knob is not turned, this type acts just
like the non-locking type, the valve is energized
as long as the manual override is pushed down,
and it returns to the rest position upon release.
※Illustration shows the 110 series.
Crimping of connecting lead wire and contact
To crimp lead wires into contacts, strip off
4mm [0.16in.] of the insulation from the end
of the lead wire, insert it into the contact, and
crimp it. Be sure to avoid catching the
insulation on the exposed wire crimping
section.
Attaching and removing contact and connector
Insert the contact with lead wire into a plug
connector □hole until the contact hook latches
on and is secured to the plug connector. Confirm
that the lead wire cannot be easily pulled out.
To remove it, insert a tool with a fine tip (such as
a small screwdriver) into the rectangular hole on
the side of the plug connector to push up on the
hook, and then pull out the lead wire.
Cautions: 1. Do not pull hard on the lead wire. It
could result in defective contacts,
breaking wires, etc.
2. If the pin is bent, use a small
screwdriver, etc. to gently
straighten out the pin, and then
complete the connection to the
plug connector.
Cautions: 1. The 010 series valves are internal
pilot type solenoid valves. As a result,
the manual override cannot switch
the main valve without air supplied
from the the 1(P) port.
2. Always release the lock of the
locking protruding type manual
override before commencing normal
operation.
3. Do not attempt to operate the manual
override with a pin or other object
having an extremely fine tip. It could
damage the manual override button.
4. Do not turn the adjusting knob more
than needed. It could result in
defective operation.
Cautions: 1. Do not apply megger between the
lead wires.
2. The DC solenoid will not short circuit
even if the wrong polarity is applied,
but the valve will not operate.
3. Leakage current inside the circuit
could result in failure of the solenoid
valve to return, or in other erratic
operation. Always use it within the
range of the allowable leakage
current. If circuit conditions, etc.
cause the leakage current to exceed
the maximum allowable leakage
current, consult us.
Cautions: 1.
Do not pull hard on the lead wire.
2. Always use a dedicated tool for crimping of
connecting lead wire and contact.
Contact: Model 702062-2M
Manufactured by Sumiko Tech, Inc.
Crimping tool: Model F1-702062
Manufactured by Sumiko Tech, Inc.
Protruded section
Pin
Connector housing
Lever
Connector
Indication of
polarity (DC)
Contact
Connector
assembly
C
Hook Exposed wire
crimping section
Insulation crimp tab
Insulation（Maximum outer
diameterφ1.7）
Leadwire
Equivalent to AWG22〜26
Exposed wire 4mm
Contact
PUSH
PUSH
（＋）
（−）
Short circuit protection diode
Solenoid
Flywheel
diode
Lead wire DC15V
： Green
Lead wire DC16V
： Blue
Lead wire DC12V
： Brown
Lead wire DC24V
： Red
Lead wire : Black
LED indicator
（＋）
（−）
（Light Emitting Diode）
LED indicator : Red
Lead wire DC15V
： Green
Lead wire DC16V
： Blue
Lead wire DC12V
： Brown
Lead wire DC24V
： Red
Lead wire : Black

4(A), 2(B) port
TS3-M3M
TS4-M3M
TSH4-M3M
─
1(P) port
TS3-M3M
TS4-M3M
TSH4-M3M
─
3, 5(R) port
TS3-M3M
TS4-M3M
TSH4-M3M
KM-03
Fittings
Recommended fittings
Connection port
Parts 4(A), 2(B) port 1(P) port
Quick fitting
TS3-M3M
TL3-M3M
TLL3-M3M
TS3-M3M
TL3-M3M
TLL3-M3M
Muffler (for reference) ──
TAC fitting
For urethane tube
For nylon tube
BF4BU-M3
BF3BU-M3 BF4BU-M3 BF3BU-M3
BF4-M3
BF3.2-M3 BF4-M3 BF3.2-M3
010-4E1
Connection port
Parts
Quick fitting
Muffler (for reference)
A010-4E1-25

Operating pressure range MPa {kgf/cm
2
} [psi.]
Proof pressure MPa {kgf/cm2} [psi.]
Color of lead wire Green（＋）
Black（−）
Blue（＋）
Black（−）
Brown（＋）
Black（−）
Red（＋）
Black（−）
Surge suppression (as standard) Flywheel diode
Grommet type
Plug connector type
Wiring typeNote Standard
Optional
Operating voltage range DC V 4.5〜5.5 (5±10%) 5.4〜6.6 (6±10%) 10.8〜13.2 (12±10%) 21.6〜26.4 (24±10%)
Maximum allowable leakage current mA 30 25 15 5
Current (Power consumption when
mA (W)
rated voltage is applied)
246 (1.2) 201 (1.2) 103 (1.2) 52 (1.2)
Insulation resistance MΩOver 100
Lead wire lengthNote 300 mm [11.8in.]
Color of LED indicator Red
Type With built-in flywheel diodes for surge suppression
Shock resistance m/s2 {G}
4/8 or below
4/8 or below
Operation type
Port size Note2 M3×0.5
0.15〜0.7 {1.5〜7.1} [22〜102]
Minimum time to energize for self holding
ms ─
1373.0 {140.0} (Axial direction 392.3 {40.0})
Response time
Note 3
ON/OFF ms
DC5V, DC12V
DC6V, DC24V
Basic model
Item 010-4E1 A010-4E1
Direct piping, F type manifold Sub-base piping, A type manifold
Number of ports 5 ports
2 positionsNumber of positions
Valve function
Media
Single solenoid
Basic model
Item
Direct piping, F type manifold
010-4E1
Sub-base piping, A type manifold
A010-4E1Note
Remark: For optional specifications and order code, see p.65.
Note: A010-4E1, except one with a sub-base, is for A type manifolds only. It cannot be used as a single unit.
Notes: 1. For details, see the effective area on p.64.
2. For details, see the port size on p.64.
3. Values when air pressure is 0.5MPa {5.1kgf/cm2} [73psi.].
Note: See made to order on p.65.
Basic Models and Valve Functions
Air
Effective area
〔Cv〕
Note1 mm2
Internal pilot type
1(P)→4(A) 0.2〔0.01〕4(A)→5(R1), 2(B)→3(R2) 0.3〔0.02〕
Lubrication Not required
1.05 {10.7} [152]
Maximum operating frequency Hz 5
Operating temperature range (atmosphere and media)
°C [°F]
5〜50 [41〜122]
Mounting direction Any
Rated voltage
Item DC5V DC6V DC12V DC24V
Solenoid Specifications
Specifications
SOLENOID VALVES
SERIES

010-4E1Note
Manifold M5×0.8
Valve M3×0.5
Manifold M5×0.8
Manifold
M5×0.8
M3×0.5
M5×0.8
010MB□F
1(P)
4(A), 2(B)
3, 5(R)
010MB□A
1(P)
4(A), 2(B)
3, 5(R)
Basic model Port Port specification Port size
1(P), 4(A), 2(B) Female thread M3×0.5
Manifold model
Mass calculation of each unit（n=number of units）
Block-off plate
A010-4E1 20 [0.71] (38 [1.34])
(8.5×n)＋13 [(0.300×n)＋0.46] 3 [0.11]
010MB□F
(13.5×n)＋15 [(0.476×n)＋0.53] 3 [0.11]
010MB□A
Basic model Mass
A010-4E1
1(P)→4(A) 0.2〔0.01〕
4(A)→5(R1) 0.3〔0.02〕
2(B)→3(R2) 0.4〔0.02〕
●For the case with quick fitting TSH4-
M5M attached to the 1(P) port and quick
fitting TSH4-M3M attached to the 4(A)
port on A type manifold.
Basic model Standard (Single valve) Remarks
010-4E1
1(P)→4(A) 0.2〔0.01〕
4(A)→5(R1) 0.3〔0.02〕
2(B)→3(R2) 0.4〔0.02〕
●For the case with quick fitting TSH4-
M3M attached to the 1(P), 4(A), and
2(B) ports.
●Same values as for the case with quick
fitting TSH4-M3M attached to the 4(A)
port on F type manifold.
Remark: Figures in parentheses ( ) are the mass with sub-base: -25.
Flow Rate Effective Area〔Cv〕mm2
g [oz.]
010-4E1 20 [0.71]
Solenoid Valve Mass
g [oz.]
Manifold Mass
Note: The 3(R2) and 5(R1) ports are 1.2mm diameter holes, not to be used for connecting.
1(P) Female thread M5×0.8
4(A), 2(B) Female thread M3×0.5
3, 5(R) Female thread M5×0.8
A010-4E1-25
Solenoid Valve Port Size
Manifold model Port Location of piping port Port size
Manifold Port Size
1MPa = 145psi., 1R/min = 0.0353ft.
3/min
How to read the graph (For 1(P)→4(A))
When the supply pressure is 0.5MPa [73psi.]
and flow rate is 12R/min [0.42ft.
3/min] (ANR),
the valve outlet pressure becomes 0.36MPa
[52psi.].
0.7
0.6
0.5
0.4
0.3
0.2
0.1
4 8 12 16 20
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

MPa

010-4E1
A010-4E1-25
R/min(ANR)
Valve outlet pressure
Flow rate
Supply pressure
（MPa）
1(P)/4(A)
510152025
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

MPa
0.7
0.6
0.5
0.4
0.3
0.2
0.1 010-4E1
A010-4E1-25
Valve outlet pressure
R/min(ANR)
Flow rate
Supply pressure
（MPa）
4(A)/5(R1)
714212835
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

MPa
0.7
0.6
0.5
0.4
0.3
0.2
0.1 010-4E1
A010-4E1-25
R/min(ANR)
Flow rate
2(B)/3(R2)
Valve outlet pressure
Supply pressure
（MPa）

010 Series Solenoid Valve Order Code
■Mounting base/sub-base
Without mounting
base and sub-base
Blank
■Wiring type
Grommet type
Blank
Straight connector
with LED indicator
-PSL
L connector with
LED indicator
-PLL
With mounting base
-21
Basic model
Manifold model
Number of units Station Basic model Voltage
Voltage
010-4E1
A010-4E1Note
-PSL
-PLL
DC5V, DC6V
DC12V, DC24V
-21
-25 -75
Direct piping
Sub-base piping
5-port
single solenoid
5-port
single solenoid
5-port
single solenoid
●Attached to the
valve body at
shipping.
■Muffler
Without muffler Grommet type
Blank
With muffler
-75
●For sub-base
piping
■Wiring type
Blank
Straight connector
with LED indicator
-PSL
L connector with
LED indicator
-PLL
With sub-base
-25
●Attached to the
valve body at
shipping.
Solenoid Valve Order Code
Manifold Order Code
Note : Cannot be used as a single unit.
2
⁝
20
stn.□
⁝
stn.□
F
A
-PSL
-PLL
DC5V, DC6V
DC12V, DC24V
-010-4E1
-A010-4E1
010MB
●Lead wire length: 300mm [11.8in.] is standard.
●Specify the valve type for each station.
●Enter -BP when closing a station with a block-off
plate without mounting a valve.
●Valve mounting location from the
left-hand side when facing the
4(A), 2(B) ports. (□：1〜20)
Additional Parts (To be ordered separately) Made to Order
Grommet type with
LED indicator
Muffler
●For sub-base
piping
Block-off plate
●
010 MB F -BP
F— For F type manifold
A— For A type manifold
010—For 010M
●
Lead wire length:
300mm [11.8in.] is standard.
KM-03 -L
Lead wire length
●For plug connector
●
Length -1L:1000 [39in.]
(mm) -3L:3000 [118in.]
●For 010-4E1,
A010-4E1
-1L
-3L
Locking protruding type
manual override
-83

Manifold
Synthetic rubber
Aluminum alloy (anodized) Body
Block-off plate
Seal
Steel (nickel plated)
010-4E1
De-energized
Single solenoid
Operating Principle and Symbol
Solenoid cover
Column
Plunger
Plunger spring
Plunger pin
Diaphragm
1（P）
5（R1）
3（R2）
Solenoid
Manual override
Flapper
Body
End cover
4（A）
2（B）
5-port
Synthetic rubber
Magnetic stainless
steel
Flapper
Plunger
Column
Mounting base
Body Aluminum alloy
(anodized)
Steel (zinc plated)
Aluminum alloy (anodized)
Stem
Sub-base
Parts Materials
Valve
4（A）
2（B） 1（P）
3（R2）
5（R1）
Major Parts and Materials

Dimensions of Solenoid Valve (mm)
010-4E1
A010-4E1-25
10
43.5
23
18
8.96.5
7
Manual override
19.6
2
4.710
19.5
14
Mounting hole
3-M3×0.5
2-φ2.1 Counterboreφ3.2 Depth1
4（A）
1（P）
5（R1）
3（R2）
2（B）
Approximately
300
0.5
10
5
10
4-M3×0.5
43.5
22
11.5
23
18
23.6
2.7
7
17.3
20
Manual override
Mounting hole
Mounting hole
2-φ3.1
4（A）2（B）
34.4
19
8.5
29
7.5
14
1（P）3, 5（R）
2-φ2.1 Counterboreφ3.2 Depth1
Approximately
300
010-4E1
A010-4E1

1000
Made to order -1L
-3L 3000
R(Lead wire length)
8300
Model Code
010-4E1
A B C D
48.5 50.5 44.5 43.5
Options
●Mounting base: -21 ● Solenoid with straight connector: -PSL
●Solenoid with L connector: -PLL
●Grommet type with LED indicator: -L
●Muffler: -75
(Only for A010-4E1-25)
Made to Order
mm
Model Code
-PSL, -PLL, -L
(standard length)
mm
2-φ3.5
Mounting hole
22
28
14
A
5
1.2
4（A）
（To the top surface
of the valve）
M3×0.5
2.5 12
φ6
For direct piping
B
27.5

24
10
（Overall length of valve）
LED indicator
R
C
21.5
30
16
R
（Overall length of valve）
LED indicator
●Locking protruding type
manual override: -83
3.8MIN. 14
φ4.5
5.2MAX.
LED indicator
Approximately
300 19.6
D
（Overall length of valve）
010-MUFF
010-ROCK
010-SOL
010-SOL
010-SOL

Dimensions of Manifold (mm)
For wiring options and made to order, see p.68.
3F 37.4 44.4 13F 139.4 146.4
5F 57.8 64.8 15F 159.8 166.8
7F 78.2 85.2 17F 180.2 187.2
9F 98.6 105.6 19F 200.6 207.6
11F 119.0 126.0 ─ ─ ─
010MB2F 27.2 34.2 010MB12F 129.2 136.2
4F 47.6 54.6 14F 149.6 156.6
6F 68.0 75.0 16F 170.0 177.0
8F 88.4 95.4 18F 190.4 197.4
10F 108.8 115.8 20F 210.8 217.8
010MB□F
Model P L Model P L
Unit dimensions
L
32.6
19.6 12
64-M5×0.8
P3.53.5
10.212 10.2 12
10 7107
2-φ3.2
M3×0.5
29 29
3・5（R） 1（P）
912
25
8.9
15.5
6.5
010-4E1
stn.1 stn. 2 stn. 3 stn. 4
Block-off plate
（-BP）
Manual override
Mounting hole
（Both sides）
Approximately
300
010MBF

Dimensions of Manifold (mm)
For wiring options and made to order, see p.68.
010MB□A
3A 37.4 44.4 13A 139.4 146.4
5A 57.8 64.8 15A 159.8 166.8
7A 78.2 85.2 17A 180.2 187.2
9A 98.6 105.6 19A 200.6 207.6
11A 119.0 126.0 ─ ─ ─
010MB2A 27.2 34.2 010MB12A 129.2 136.2
4A 47.6 54.6 14A 149.6 156.6
6A 68.0 75.0 16A 170.0 177.0
8A 88.4 95.4 18A 190.4 197.4
10A 108.8 115.8 20A 210.8 217.8
Model P L Model P L
Unit dimensions
L
P3.53.5
10.2 10.2 1212
10 7107
2-φ3.2
29
5
14.5
29
25
15.5
2-M3×0.5
10.2
4（A）
2（B）
3.6
A010-4E1
stn.1 stn .2 stn. 3 stn. 4
（-BP）
38.6
19.6 18
4-M5×0.8
3・5（R）
1（P）
10 11
10
5
Manual override
Mounting hole
Approximately
300
（Both sides）
(Per each station)
Block-off plate
010MBA