Kohler K-870 Assembly instructions

1019488-5-B
Bath Whirlpool
with Neckjets
Homeowners Guide
K-870, K-872
Français, Page 22
Español, Página 41

1019488-5-B2Kohler Co.
Operating Instructions
INSTRUCTIONS PERTAINING TO A RISK OF FIRE,
ELECTRIC SHOCK, OR INJURY TO PERSONS
READ AND FOLLOW ALL INSTRUCTIONS
WARNING: When using electrical products, basic
precautions should always be followed, including the
following:
DANGER: Risk of personal injury. To reduce the risk
of injury, do not permit children to use this unit unless
they are closely supervised at all times.
WARNING: Risk of personal injury. To avoid injury,
exercise care when entering or exiting the whirlpool.
WARNING: Risk of electric shock. Do not permit
electric appliances (such as a hair dryer, lamp,
telephone, radio, or television) within 5’ (1.5m) of this
whirlpool.
WARNING: Risk of hyperthermia. People using
medications and/or having an adverse medical history
should consult a physician before using a whirlpool
equipped with a heater.
An equipment grounding terminal is provided in the field
wiring compartment. To reduce the risk of electric shock, this
terminal must be connected to the grounding means provided in
the electric supply panel with a conductor equivalent in size to
the circuit conductors supplying this whirlpool.
A pressure wire connector is provided on the exterior of the
pump or control within this unit to permit connection of a
bonding conductor between this unit and all other exposed metal
in the vicinity, as needed to comply with local requirements.
Use this whirlpool only for its intended purpose as
described in this manual. Do not use attachments not
recommended by the manufacturer.
Never drop or insert any object into any opening.
Do not operate this unit without the guard (cover) over
the suction fitting.
The whirlpool must be connected only to a supply circuit
that is protected by a Ground-Fault Circuit-Interrupter
(GFCI) or Earth-Leakage Circuit-Breaker (ELCB). Such a
GFCIorELCBshouldbeprovidedbytheinstallerand
should be tested on a routine basis. To test the GFCI or
ELCB, press the test button. The GFCI or ELCB should
interrupt power. Press the reset button. Power should be
restored. If the GFCI or ELCB fails to operate in this
manner, the GFCI or ELCB is defective. If the GFCI or
ELCB interrupts power to the bath without the test
button being pressed, a ground current is flowing,
indicating the possibility of an electric shock. Do not use
this whirlpool bath. Disconnect the whirlpool and have
the problem corrected by a qualified service
representative before using.
SAVE THESE INSTRUCTIONS
WARNING: The use of alcohol, drugs, or medication
can greatly increase the risk of fatal hyperthermia.
Prolonged immersion in hot water may induce hyperthermia.
Hyperthermia occurs when the internal temperature of the body
reaches a level several degrees above the normal body
temperature of 98.6_F(37_C). The symptoms of hyperthermia
include an increase in the internal temperature of the body,
dizziness, lethargy, drowsiness, and fainting. The effects of
hyperthermia include: (a) failure to perceive heat, (b) failure to
recognize the need to exit the bath, (c) unawareness of impending
hazard, (d) fetal damage in pregnant women, (e) physical inability
to exit the bath, and (f) unconsciousness resulting in the danger of
drowning.
IMPORTANT! Flush your whirlpool system twice a
month or more depending upon usage, as described
on Page 7.
Do not allow the water temperature in the whirlpool to
exceed 104_F(40_C).
Keep small objects such as bath toys and bathing
accessories out of the whirlpool while the unit is running.
Repeated use of personal care products containing oils can
damage plastic whirlpool components. Do not use heavy,
vegetable-based shampoos or bath oils.
Whirlpool hydro-massage action can cause even a small
amount of bubble bath, bath soap, shampoo, or bath oil to
foam excessively. For this reason, please don’t use these
products during whirlpool operation.

1019488-5-B
3
Kohler Co.
Table of Contents
Thank You 4...................................
Your Kohler Whirlpool 4.........................
User Keypad & Whirlpool Modes/Features 5........
Optional Remote Control 5.......................
Operating Your Whirlpool 6......................
Neckjet Operation 6............................
Care and Cleaning 7............................
Warranties -- U.S.A. and Canada 8................
One-Year Warranty -- Mexico 10...................
Troubleshooting 11..............................
Service Parts 14................................

1019488-5-B4Kohler Co.
Adjustable jets allow you
to adjust the air and water
flow and direction
The pump motor provides
quiet, variable speed power to
circulate the water
The heater helps
maintain the water
temperature up to
104_F(40_C)
The bath provides a reservoir
for the hydro-massage action
NOTE: Bath shown for
illustrative purposes. Your
bath model may vary.
The user keypad allows you to turn
the whirlpool and heater on and off,
regulate the water flow and access
the whirlpool modes/features
Thank You For Choosing Kohler
Thank you for choosing The Bold Look of Kohler. Kohler craftsmanship offers you a rare combination of proven
performance and graceful sophistication that will satisfy you for years to come. The dependability and beauty of
your new whirlpool will surpass your highest expectations. We’re proud of our whirlpools here at Kohler, and we
know you will be too.
Please take a few minutes to study this Homeowners Guide before you use your whirlpool. Pay special attention
to the Care and Cleaning instructions on Page 7.
All information in this manual is based upon the latest product information available at the time of publication.
At Kohler, we constantly strive to improve the quality of our products. We reserve the right to make changes in
product characteristics, packaging, or availability at any time without notice.
Your Kohler Whirlpool
Your new whirlpool is designed to stimulate, invigorate, and energize your body with comforting hydro-massage
therapy. The whirlpool consists of the following components:
SBath - acts as a reservoir for water, and provides a location for the hydro-massage action.
SUser Keypad - located within easy reach, the keypad allows you to turn the whirlpool on and off. It also allows
you to access the whirlpool modes and regulate the water flow or pulse speed.
SPump Motor - provides quiet, variable speed power to circulate the water and create the soothing hydro-massage
action.
SAdjustable Jets - positioned to optimize their hydro-massage effect, the jets allow you to adjust the air and water
flow and control the flow direction as you desire.
SHeater - designed to automatically help maintain the temperature of the water up to 104_F(40_C) to enhance
your hydro-massage experience. The heater turns on automatically when the whirlpool is operating, and turns off
when the pump motor is turned off. The heater may be turned off, through the keypad, at any time while the
pump is operating.
SNeckjets and Pillow- delivers massaging water to the back of your neck. The pillow provides a comfortable place
to rest your head as you relax. To prevent water spills, a built-in switch stops the neckjet action if the pillow is
removed during operation. Neckjet operation is controlled through the user keypad.

1019488-5-B
5
Kohler Co.
Neckjet Mode-
Adjust Pulse
Flexjet
Flow Mode
PowerPower
On/Off
Heater
On/Off
Decreases
Flow or
Pulse
Indicator Bar-- Shows
WaterFlowVolume
or Pulse Speed
Activates Mode
Selected
Increases
Flow or
Pulse
Rotate outer
ring to access
desired mode
User Keypad and Whirlpool Modes/Features
SPower- Turns the whirlpool pump on and off. Symbols illuminated in blue indicate available modes/features.
Modes which are operating will be illuminated in green.
SOuter Ring- Rotate the outer ring to the desired mode. The selected mode will flash (blue).
SActivate Button- Press “OK” to activate the desired mode. The desired mode will no longer flash, but will be
illuminated (green).
SUp Arrow- Increases the water flow when the Flexjet mode is active. Increases the pulse speed when the neckjet
mode is active.
SDown Arrow- Decreases the water flow when the Flexjet mode is active. Decreases the pulse speed when the
neckjet mode is active.
SFlexjet Mode- When illuminated, this mode allows you to adjust the water flow by pressing the up or down
arrows.
SNeckjet Mode- When illuminated, the neckjets are operating and you may adjust the pulsing speed by pressing
the up or down arrows.
SHeater- The heater automatically engages when the whirlpool is turned on. To turn the heater off, rotate the outer
ring until the heater mode is flashing and press “OK”. Press “OK” again to turn the heater back on. The heater
will help to maintain the water temperature up to 104_F(40_C).
SIndicator Bar- Shows the water flow volume in the Flexjet mode. Shows the pulse speed in the neckjet mode.
Optional Remote Control
If you purchased a remote control, please refer to the Homeowners Guide packed with your remote control for
detailed information.

1019488-5-B6Kohler Co.
Turn the jet trim
clockwise to
decrease the flow
Turn the jet trim
counterclockwise to
increase the flow
Fill with water 2” (5cm)
above the highest jet
Position the jet
nozzles to direct
the water flow as
desired
Operating Your Whirlpool
-Turn the jet trim fully counterclockwise. Position the jet nozzles so they face down toward the basin.
NOTE: The water temperature in the whirlpool should never exceed 104_F(40_C). A built-in heater automatically
maintains the water temperature when the whirlpool is running, as long as the water temperature does not
exceed 104_F(40_C). The heater will disengage at higher temperatures.
-Close the drain, and fill the whirlpool to a level at least 2” (5cm) above the top of the highest jet. Use your hand to
test the water temperature for comfort and safety, then carefully enter the bath.
-Press Power to turn on the whirlpool. The heater will also turn on and the whirlpool will start at medium volume.
-Increase or decrease the water flow by pressing the up or down arrows on the keypad. An indicator bar in the
center of the keypad shows the water flow volume.
-Adjust the jets for optimum air/water mixture. Turn the jet trim clockwise to reduce the flow, and
counterclockwise to increase the flow. Position the jet nozzles to direct the water flow as desired to maximize your
hydro-massage experience.
-The heater automatically engages when the whirlpool is turned on. To turn the heater off, rotate the outer ring
until the heater mode is flashing and press “OK”. Press “OK” again to turn the heater back on.
-Press Power a second time to turn off the whirlpool.
NOTE: Your whirlpool will automatically stop after approximately 20 minutes of continuous operation. You can
restart the whirlpool, if you desire, by pressing Power.
Neckjet Operation
-Make sure the slip cover is in place on the pillow, and the pillow is attached to the neckjet body.
-With the whirlpool operating, rotate the outer ring until the neckjet mode is flashing. Press “OK” to activate the
neckjets. The neckjet pulsing action will start at medium speed.
-To increase or decrease the neckjet pulsing action, press either the up or down arrows on the keypad.
-To increase or decrease the neckjet flow volume, rotate the outer ring until the Flexjet flow mode is flashing, press
“OK” and press either the up or down arrows on the keypad.
-To activate or deactivate functions while the neckjets are operating, rotate the outer ring until the desired function
is flashing and press “OK”. (Example: To turn the heater off, rotate the outer ring until the heater mode is flashing
and press “OK”.
-Press “OK”, while the neckjet mode is active, to turn off the neckjets.
-Press Power to turn off the whirlpool.
NOTE: Your whirlpool will automatically stop after approximately 20 minutes of continuous operation. You can
restart the whirlpool, if you desire, by pressing Power.
-Carefully exit the bath and open the drain to empty the whirlpool.
NOTE: If the whirlpool does not function properly, please refer to Troubleshooting on Page 11.

1019488-5-B
7
Kohler Co.
Care and Cleaning Instructions
Cleaning Your Kohler Cast Iron Whirlpool
-Rinse the whirlpool thoroughly after each use and use a soft cloth to wipe it dry. If the surface becomes dirty, use
a general purpose cleaner such as Scrub FreeRMildew Stain Remover, Clorox Clean-UpR,GlassPlus
R,Windex R
Original, FantasticRAll Purpose, Mr. Clean Top Job, Formula 409RAll Purpose, LysolRBasin, Tub & Tile Cleaner
or Scrubbing BubblesRBathroom Cleaner.
IMPORTANT! Use water soluble cleaners (dissolve 100% in water). Cream-based cleaners may have a tendency
to build up, reducing the friction on slip-resistant surfaces.
-BCD Rog 3 Non-Acid Bathroom Cleaner may be used on the Safeguard surface or whirlpool. It is not sold
commercially. Call 1-800-470-8337 to order. A soft nylon brush may be used on the Safeguard surface.
-Do not use steel wool, wire brushes or abrasive sponge pads. In the rare occurence of stubborn stains, use
abrasives or abrasive cleaners sparingly, but not on the Safeguard surface on the bottom of the whirlpool.
-For occasional rust removal you may use WhinkRRust & Iron Stain Remover or Muriatic Acid.
Cleaning Your User Keypad and Remote Control
-Use a soft cloth to wipe the keypad and remote control after each use. If the surface becomes dirty, use a
non-abrasive soap and warm water to clean.
Flushing Your Whirlpool System
Flush your whirlpool system twice a month or more, depending upon usage. Use the following sequence:
-Turn the jet trim rings fully clockwise to remove air induction.
-Fill the whirlpool with warm water to a level at least 2” (5cm) above the highest jets, or leave water in the
whirlpool after using.
-Add 2 tablespoons (30 ml) of a low-foaming dishwasher detergent and 20 ounces (590 ml) of household bleach
(5% - 6% sodium hypochlorite) to the water.
-Run the whirlpool for 5 to 10 minutes. Turn off the whirlpool and drain.
-If desired, rinse the bath surfaces with water.
-Rinsethesurfacesofthejets,faucet,handrails,drain,etc.andwipethemdrywithasoftcloth.

1019488-5-B8Kohler Co.
Limited One-Year Warranty -- USA and Canada
KOHLERRplumbing fixtures, faucets and fittings are warranted to be free of defects in material and
workmanship for one year from date of installation.
Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection
discloses any such defects occurring in normal usage within one year after installation. Kohler Co. is not
responsible for removal or installation costs.
To obtain warranty service, contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or
E-tailer, or by writing Kohler Co., Attn: Customer Service Department, 444 Highland Drive, Kohler, WI 53044,
USA, or by calling 1-800-4-KOHLER from within the USA, 1-800-964-5590 from within Canada and
001-877-680-1310 from within Mexico.
Implied warranties including that of merchantability and fitness for a particular purpose are expressly limited
in duration to the duration of this warranty. Kohler Co. disclaims any liability for special, incidental or
consequential damages. Some states/provinces do not allow limitations on how long an implied warranty lasts,
or the exclusion or limitation of special, incidental or consequential damages so these limitations and exclusions
maynotapplytoyou.Thiswarrantygivesyouspecificlegalrights.Youmayalsohaveotherrightswhichvary
from state/province to state/province.
This is our exclusive written warranty.
Notes:
1. There may be variation in color fidelity between catalog images and actual plumbing fixtures.
2. Kohler Co. reserves the right to make changes in product characteristics, packaging or availability at any time
without notice.
COPYRIGHT E1999, 2000, 2001, 2002 BY KOHLER CO.

1019488-5-B
9
Kohler Co.
Lifetime Limited Warranty -- USA and Canada
Kohler warrants the cast iron components of this product manufactured after February 10, 2000, to be free of
defects in material and workmanship during normal residential use for as long as the original consumer
purchaser owns his/her home. Gloss reduction, scratching, staining and alkaline etching, of the finish over time
due to use, cleaning practices or water or atmospheric conditions are not manufacturing defects but are indicative
of normal wear and tear. This warranty applies only for KOHLER Cast Iron product installed in the United States
of America, Canada and Mexico.
If a defect is found in normal residential use, Kohler Co. will, at its election, repair, replace or make appropriate
adjustment. Damage caused by accident, misuse, or abuse is not covered by this warranty. Improper care and
cleaning will void the warranty. Proof of purchase (original sales receipt) must be provided to Kohler with all
warranty claims. Kohler Co. is not responsible for labor charges, installation, or other incidental or consequential
costs. In no event shall the liability of Kohler exceed the purchase price of the product.
If the cast iron product is used commercially or is installed outside of North America, Kohler warrants the cast
iron product to be free from defects in material and workmanship for one (1) year from the date the product is
installed, with all other terms of this warranty applying except duration. All other components other than the
enameled cast iron carry Kohler’s one-year limited warranty unless otherwise specified.
If you believe that you have a warranty claim, contact Kohler Co., either through your Dealer, Plumbing
Contractor, Home Center or E-tailer, or by writing: Kohler Co., Attn.: Customer Service Department, 444
Highland Drive, Kohler, WI 53044, USA. Please be sure to provide all pertinent information regarding your claim,
including a complete description of the problem, the product, model number, color, finish, the date the product
was purchased and from whom the product was purchased. Also include your original invoice. For other
information, or to obtain the name and address of the service and repair facility nearest you call 1-800-4-KOHLER
from within the USA, 1-800-964-5590 from within Canada, and 001-877-680-1310 from within Mexico.
The foregoing warranties are in lieu of all other warranties, express or implied, including but not limited to
the implied warranties of merchantability and fitness for a particular purpose.
Seller disclaims any liability for special, incidental or consequential damages. Some states/provinces do not
allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or
consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you
specific legal rights. You may also have other rights, which vary, from state/province to state/province.
This is our exclusive written warranty.

1019488-5-B10 Kohler Co.
One-Year Warranty -- For Mexico
KOHLER CO.
It is recommended that at the time of purchase, you verify that all accessories and components are complete in
this package.
This Kohler product is warranted to be free of defects in material and workmanship for one (1) year from the date
of purchase as shown on the invoice or receipt.
1. Kohler Co. will only service its commercialized products through its authorized distributors.
2. To obtain warranty service, please present the invoice and corresponding warranty.
3. Through its authorized distributors, Kohler Co. promises to repair the defective product or provide a new
replacement or an equivalent model (in those cases that the model has been discontinued) when the product is
beyond repair, without any charge to the consumer.
4. The time of repair will not exceed six (6) weeks commencing on the date the product is received.
5. It is recommended that the consumer save the invoice or receipt as additional protection, as it may substitute the
warranty in the case that there is a discrepancy in the validity of the warranty.
EXCEPTIONS & RESTRICTIONS
The Warranty will not be valid in the following cases:
1. When the product is not operated in accordance with the instructions concerning use and operation set forth in
the owner’s manual or installation instructions, and when the recommendations and warnings included are not
observed.
2. When the product has been modified or dismantled partially or totally; or has been used in a negligent fashion
and as a consequence has suffered damages attributable to the consumer, individual, or hardware not authorized
by Kohler Co.
3. Thiswarrantydoesnotcoverthedamagesasaresultofdisaster such as fire or acts of God, including flooding,
earthquake, or electric storms, etc.
To obtain a list of distributors in your area where you can exercise your rights under this warranty, please call
001-877-680-1310.
KOHLER CO., KOHLER, WI 53044 U.S.A.
IMPORTER:
INTERNACIONAL DE CERÁMICA, S.A. DE C.V.
AV. CARLOS PACHECO NO. 7200
CHIHUAHUA, CHIH., MEXICO C.P. 31060

1019488-5-B
11
Kohler Co.
Troubleshooting Procedures
This troubleshooting guide is for general aid only. A Kohler Authorized Service Representative or qualified
electrician should correct all electrical problems. For warranty service, contact your dealer or wholesale distributor.
Troubleshooting the Whirlpool System
Symptoms Probable Causes Recommended Action
1. User keypad does
not illuminate
when power button
i
d
t
A. No power to control. A. Check wiring and connect power. If
problem persists, refer to
installer/dealer.
p
is pressed or outer
rin
g
is rotated. B. GFCI or ELCB tripped. B. Reset GFCI or ELCB.
r
i
n
g
i
s
r
o
t
a
t
e
d
.
C. Wiring harness from user keypad to
control is loose, disconnected or
damaged.
C. Check wiring for proper connections.
Replace wiring harness if necessary.
Refer to installer/dealer.
D. Faulty user keypad. D. Replace user keypad. Refer to
installer/dealer.
E. Faulty control. E. Replace control. Refer to installer/dealer.
2. Motor starts, but all
j
e
t
s
a
r
e
n
o
t
A. Jet is closed. A. Rotate jet trim counterclockwise to open.
j
e
t
sareno
t
functioning. B. Jet not installed correctly. B. Reinstall jet; check for O-ring damage.
C. Jets are blocked. C. Remove blockage.
3. User keypad is
i
l
l
u
m
i
n
a
t
e
d
b
u
t
A. Control program is locked. A. Reset GFCI or ELCB.
y
p
illuminated, but
does not respond to
buttons or ring.
B. Wiring harness from user keypad to
control is loose, disconnected or
damaged.
B. Check wiring for proper connections.
Replace wiring harness if necessary.
Refer to installer/dealer.
C. Faulty user keypad. C. Replace user keypad. Refer to
installer/dealer.
D. Faulty control. D. Replace control. Refer to installer/dealer.
4. User keypad
i
n
d
i
c
a
t
o
r
b
a
r
k
e
e
p
s
A. Control program is locked. A. Reset GFCI or ELCB.
y
p
indicator bar
k
eeps
scanning at
power-up.
B. Wiring harness from user keypad to
control is loose, disconnected or
damaged.
B. Check wiring for proper connections.
Replace wiring harness if necessary.
Refer to installer/dealer.
C. Faulty user keypad. C. Replace user keypad. Refer to
installer/dealer.
D. Faulty control. D. Replace control. Refer to installer/dealer.
5. User keypad is
illuminated, but
pump won’t start.
A. Power cord from pump to control is
loose, disconnected or damaged. A. Check wiring for proper connections. If problem persists, refer to
installer/dealer.
p
p
B. Faulty pump. B. Replace pump. Refer to installer/dealer.
C. Faulty control. C. Replace control. Refer to installer/dealer.
6. Motor runs but
p
u
m
p
w
o
n
’
t
p
r
i
m
e
A. Pump is shimmed too high. A. Lower pump/control to subfloor level.
pump won’t prime
(cavitates). B. Small air leak at pump inlet. B. Securely tighten nut(s) on intake side of
pump.
C. Faulty motor/pump. C. Replace motor/pump. Refer to
installer/dealer.
D. Faulty control. D. Replace control. Refer to installer/dealer.

1019488-5-B12 Kohler Co.
Troubleshooting continued
7. Pump stops before
18 minutes. A. GFCI or ELCB tripped. A. Identify source of fault, and correct. Reset GFCI or ELCB.
B. Suction is blocked. B. Remove obstruction.
C. Jets are blocked. C. Remove blockage.
D. Motor overheated and protection
device activated. D. Check for blockage at suction and/or jets. Remove blockage and allow motor
to cool.
8. Pump does not
automatically stop
after 22 minutes.
A. 20-minute timer inadvertently
disabled. A. See service manual.
9. Pump won’t turn
off when the power
b
u
t
t
o
n
o
n
u
s
e
r
A. Faulty user keypad. A. Replace user keypad. Refer to
installer/dealer.
b
u
t
t
on on user
keypad is pressed. B. Faulty control. B. Replace control. Refer to installer/dealer.
10. Pump operates but
variable speed
f
e
a
t
u
r
e
d
o
e
s
n
o
t
A. Faulty motor/pump. A. Replace motor/pump. Refer to
installer/dealer.
f
ea
t
ure
d
oes no
t
work. B. Faulty control. B. Replace control. Refer to installer/dealer.
11. Bath water cools
while pump is
o
p
e
a
t
i
n
g
A. Water temperature above 104_F
(40_C). A. Allow bath water to cool.
p
p
operating. B. Heater is turned off on user keypad. B. Turn heater on.
C. Wiring from heater to control is loose,
disconnected or damaged. C. Check wiring for proper connections. Refer to installer/dealer.
D. Faulty heater. D. Replace heater. Refer to installer/dealer.
E. Faulty control. E. Replace control. Refer to installer/dealer.
12. Noisy operation. A. Pump banding straps have not been
cut. A. Cut pump banding straps with tin snips.
B. Dry or dislodged jet O-ring (squeal). B. Remove jet, replace and lubricate O-ring,
and reinstall jet.
13. Remote control (if
equipped) does not
o
k
A. Batteries improperly installed or
dead. A. Replace batteries.
q
p
p
wor
k
.B. Antenna on wiring harness is
damaged. B. Replace wiring harness. Refer to installer/dealer.
C. Remote control not programmed
correctly. C. See homeowners guide or service manual.
D. Faulty remote control. D. Replace remote control.
E. Faulty control. E. Replace control. Refer to installer/dealer.

1019488-5-B
13
Kohler Co.
Troubleshooting the Neckjet System
Symptoms Probable Causes Recommended Action
14. Keypad does not
respond when
neckjet mode is
selected.
A. Faulty user keypad. A. Replace user keypad. Refer to
installer/dealer.
15. Pump operates but
neckjets do not turn
o
n
I
n
d
i
c
a
t
o
b
a
o
n
A. Pillow is not installed. A. Make sure the pillow is properly
attached to the neckjet body.
j
on. Indicator bar on
user keypad is
flashin
g
.
B. Reed switch is faulty. B. Check reed switch wiring and replace if
necessary.
f
l
a
s
h
i
n
g
.
C. Wiring harness from neckjet to control
is loose, disconnected or damaged. C. Check wiring for proper connections. Replace wiring harness if necessary.
Refer to installer/dealer.
16. Pump operates but
neckjets do not turn
o
n
I
n
d
i
c
a
t
o
b
a
o
n
A. Neckjet line is blocked. A. Disconnect neckjet hoses and remove
blockage.
j
on. Indicator bar on
user keypad is NOT
flashing.
B. Wiring harness from neckjet to control
is loose, disconnected or damaged. B. Check wiring for proper connections. Replace wiring harness if necessary.
Refer to installer/dealer.
C. Faulty butterfly valve. C. Replace butterfly valve. Refer to
installer/dealer.
D. Faulty control. D. Replace control. Refer to installer/dealer.
17. Water flows from
neckjets, but
neckjets do not
l
A. Wiring harness from neckjet pulse
canister to control is loose,
disconnected or damaged.
A. Check wiring for proper connections.
Replace wiring harness if necessary.
Refer to installer/dealer.
j
pulse. B. Faulty pulse canister. B. Replace pulse canister. Refer to
installer/dealer.
C. Faulty control. C. Replace control. Refer to installer/dealer.

1019488-5-B14 Kohler Co.
93511**
Cover
93931
Screw
1019439
Sensor
93542
Gasket
93823
Nut
93848
Elbow
93590-A
Manifold
94726-A (White)
94726-B (Black)
Cover
94377 (Curved)
94495 (Flat)
Pillow
94496 (Curved)
94497 (Flat)
Pillow Kit
1016534 (Ports Facing Left)
1016536 (Ports Facing Right)
1016535 (Waterscape & Vigora)
Neck Valve Assy.
60982
Screw
91820
Sleeve
91819
Grommet
93948-A1 (8-3/8”/21.3cm)
93948-B1 (9-7/8”/25.1cm)
93948-C1 (6-7/8”/17.5cm)
93948-D1 (6”/15.2cm)
93948-E1 (4-5/8”/11.7cm)
Hose
94318-A2 (16-1/2”/41.9cm)
94318-B2 (15-1/2”/39.4cm)
94318-C2 (13-1/2”/34.3cm)
94318-D2 (7-1/2”/19.1cm)
94318-E2 (5-1/2”/14cm)
94318-F2 (18-1/4”/46.4cm)
94318-G2 (10-1/2”/26.7cm)
Hose
63270
Washer
60170
Nut
94387-A
Plate
1000054
Screw
64212
Washer
90153
Nut
C
94275-A
Butterfly Valve
63149
Screw
101646
6
Motor
50506
Screw
96956
Butterfly
1010029
Tee
1018965
Adapter
60980
O-Ring
C
91820
Sleeve
91819
Grommet
Acrylic Shell Neck Valve
Hardware
95045
Screw
Port
Cast Iron Shell Neck Valve
Hardware
**Finish/color code must be specified when ordering.
Service Parts

1019488-5-B
15
Kohler Co.
34353
O-Ring
67429
Flange
65885 (Acrylic and FRP)
67668 (Cast Iron)
Gasket
67889
Jet Housing
91967
Check Valve
88532** (Colored Finishes)
88531** (Metal Finishes)
Jet
30739
Jet Tool
60394-P
Silicone
Lube Packet
67665
Plug
88530** (Colored Finishes)
88529** (Metal Finishes)
Jet
93836 (1/2”)
93838 (1”)
93839 (1-1/4”)
94853 (1-1/2”)
Tube (w/Couplings)
93685
Housing
96708
Flange
96895** (Colored Finishes)
65061** (Metal Finishes)
Cover
65886 (Acrylic and FRP)
60050 (Cast Iron)
Gasket
65054**
Screw
65226**
Suction Cover Plug
73518
Plug
94469
Flange Removal Tool
1003065
Suction Flange
Removal Tool
Single Jet For Whirlpools
With 5 or Less Jets
Single Jet For Whirlpools
With6orMoreJets
**Finish/color code must be specified when ordering.

1019488-5-B16 Kohler Co.
1016957
2HPPump 1016958
Motor
1010548
Volute
1010673
Seal
1010677
Screw
1010675
O-Ring
1016960
Impeller
1010676
Cover
1018661 (Neckjets)
1018663 (Neckjets & Backjets)
Control
94821
O-Ring
61845-K
Copper Grounding Wire
1019719
Connector
1005363
Nut
60320
Screw
67065
Ground Lug
1019447-A (1/4”/6mm)
1019447-B (1/2”/1.3cm)
1019447-C (3/4”/1.9cm)
Isolation Mount
1018964
Bracket
1019432
Carriage Bolt
90153
Locknut
1019445-A (1-3/4”/4.4cm)
1019445-B (2-3/4”/7cm)
1019445-C (3”/7.6cm)
1019445-D (2-1/2”/6.4cm)
1019445-E (2”/5.1cm)
1019445-F (2-1/4”/5.7cm)
1019445-G (3-1/4”/8.3cm)
1019445-H (3-1/2”/8.9cm)
1019445-J (3-3/4”/9.5cm)
1019445-K (4”/10.2cm)
1019445-L (1-1/2”/3.8cm)
1019445-M (1-1/4”/3.2cm)
Stud
1019444-A (3/4”/1.9cm)
1019444-B (1-3/4”/4.4cm)
1019444-C (2”/5.1cm)
1019444-D (1-1/2”/3.8cm)
1019444-E (1”/2.5cm)
1019444-F (1-1/4”/3.2cm)
1019444-G (2-1/4”/5.7cm)
1019444-H (2-1/2”/6.4cm)
1019444-J (2-3/4”/7cm)
1019444-K (3”/7.6cm)
1019444-L (1/2”/1.3cm)
1019444-M (1/4”/6mm)
Spacer
90154
Nut
93893
Cover
60320
Screw
93892
Electrical Box
67065
Ground Lug
60320
Screw
93003
Strain Relief
**Finish/color code must be specified when ordering.

1019488-5-B
17
Kohler Co.
1016953
1.5 HP Pump 1016954
Motor
1010548
Volute
1010673
Seal
1010677
Screw
1010675
O-Ring
1013755
Impeller
1010676
Cover
1018660
Control
94821
O-Ring
61845-K
Copper Grounding Wire
1019719
Connector
1005363
Nut
60320
Screw
67065
Ground Lug
1019447-A (1/4”/6mm)
1019447-B (1/2”/1.3cm)
1019447-C (3/4”/1.9cm)
Isolation Mount
1018964
Bracket
1019433
Carriage Bolt
1001794
Locknut
90153
Nut
1019446-A (1-3/4”/4.4cm)
1019446-B (2-3/4”/7cm)
1019446-C (3”/7.6cm)
1019446-D (2-1/2”/6.4cm)
1019446-E (2”/5.1cm)
1019446-F (2-1/4”/5.7cm)
1019446-G (3-1/4”/8.3cm)
1019446-H (3-1/2”/8.9cm)
1019446-J (3-3/4”/9.5cm)
1019446-K (4”/10.2cm)
1019446-L (1-1/2”/3.8cm)
1019446-M (1-1/4”/3.2cm)
Stud
1019444-A (3/4”/1.9cm)
1019444-B (1-3/4”/4.4cm)
1019444-C (2”/5.1cm)
1019444-D (1-1/2”/3.8cm)
1019444-E (1”/2.5cm)
1019444-F (1-1/4”/3.2cm)
1019444-G (2-1/4”/5.7cm)
1019444-H (2-1/2”/6.4cm)
1019444-J (2-3/4”/7cm)
1019444-K (3”/7.6cm)
1019444-L (1/2”/1.3cm)
1019444-M (1/4”/6mm)
Spacer
93893
Cover
60320
Screw
93892
Electrical Box
67065
Ground
Lug
60320
Screw
93003
Strain Relief
**Finish/color code must be specified when ordering.

1019488-5-B18 Kohler Co.
1018710
Heater
94821
O-Ring
94821
O-Ring
1012977
Adapter
1012916
Nut w/Screws
1011679
Gasket
1012977
Adapter
1011679
Gasket
94821
O-Ring
1012653
Adapter
1012916
Nut w/Screws
1018709
Heater
**Finish/color code must be specified when ordering.

1019488-5-B
19
Kohler Co.
65157
Nut
1020677
Gasket
1013499
Housing
1013453
Spring
91639
O-Ring
1013452**
Dial Trim
Carefully study
decal and cover
detail below for
proper service part
identification
1013497-A
Decal 1013497-B Decal
1013497-C
Decal
1013497-D
Decal
1013497-E
Decal
1020678--A
Cover/Circuit Board
(w/Wrench)
1023381
Wrench
1020678-B
Cover/Circuit Board
(w/Wrench)
1020678-D
Cover/Circuit Board
(w/Wrench)
1020678-C
Cover/Circuit Board
(w/Wrench)
1020678-E
Cover/Circuit Board
(w/Wrench)
**Finish/color code must be specified when ordering.

1019488-5-B20 Kohler Co.
1013460
Housing
59588
Screw
94110
O-Ring
1013459-A
Decal
1013469**
Trim Ring
1020679-A
Cover/Circuit Board
**Finish/color code must be specified when ordering.