Kohler 6EKOD User manual

TT-1696 11/16
INSTALLATION INSTRUCTIONS
Original Issue Date: 11/16
Model: 6EKOD/5EFKOD, 9EKOZD/7EFKOZD, and 11EKOZD/9EFKOZD Marine
Market: Marine with ADCIId Controller
Subject: Circuit Breaker Kit
Introduction
The AC circuit breakers protect the wiring from the
breakers to the vessel’s distribution panel. Install the
circuit breaker on the junction box side panel. Contact
an authorized distributor/dealer for application and
selection information.
Safety Precautions
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling the generator set. Accidental starting can
cause severe injury or death. Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Press the generator set off/reset
button to shut down the generator set. (2) Disconnect the
power to the battery charger, if equipped. (3) Remove the
battery cables, negative (--) lead first. Reconnect the negative
(--) lead last when reconnecting the battery. Follow these
precautions to prevent the starting of the generator set by the
remote start/stop switch.
Hazardous voltage.
Can cause severe injury or death.
Operate the generator set only when
all guards and electrical enclosures
areinplace.
Moving parts.
WARNING
Grounding electrical equipment. Hazardous voltage can
cause severe injury or death. Electrocution is possible
whenever electricity is present. Ensure you comply with all
applicable codes and standards. Electrically ground the
generator set, transfer switch, and related equipment and
electrical circuits. Turn off the main circuit breakers of all
power sources before servicing the equipment. Never contact
electrical leads or appliances when standing in water or on wet
ground because these conditions increase the risk of
electrocution.
Short circuits. Hazardous voltage/current can cause
severe injury or death. Short circuits can cause bodily injury
and/or equipment damage.Do not contact electrical
connections with tools or jewelry while making adjustments or
repairs. Remove all jewelry before servicing the equipment.

2TT-1696 11/16
Installation
Note: Read all safety precautions at the beginning of
this publication before performing any work on
the generator set.
1. Remove the generator set from service.
1.1 Press the generator set OFF/RESET button to
shut down the generator set
1.2 Disconnect the generator set engine starting
battery, the negative (--) lead first.
2. Install the circuit breaker.
2.1 Remove the screws from the right side junction
box panel and remove the panel.
2.2 Install the circuit breaker on the right side of the
junction box. Position the ON side of the circuit
breaker toward the rear of the junction box.
2.3 Single Pole Circuit Breaker Attach the stator
lead marked 1 to the side of the circuit breaker
marked LINE (see Figure 1). Bolt together leads 2
and 3 and tape to insulate them from ground.
Attach the stator lead marked 4 to L0. Attach the
customer load lead connection to the LOAD side
of the circuit breaker.
Two Pole Circuit Breaker Attach the stator leads
(1 and 2) to the LINE side of the circuit breaker and
attach the customer load lead connection to the
LOAD side of the circuit breaker (see Figure 2).
Attach the stator leads marked 3 and 4 to LO.
Three Pole Circuit Breaker Attach the stator
leads (1, 2, and 3) to the LINE side of the circuit
breaker and attach the customer load lead
connection to the LOAD side of the circuit breaker
(see Figure 3). Attach the stator lead marked 4 to
LO.
Note: The neutral (L0) connection is located in
the junction box. See Figure 4.
2.4 If the kit includes cover plate(s) (229183), use the
cover plate(s) to cover any opening. See Figure 7.
3. Restore the generator set to service.
3.1 Check that the generator set is OFF.
3.2 Reconnect the generator set engine starting
battery, the negative (--) lead last.
Stator Leads
3412
L0 (NEU)
LINE
LOAD
Customer
Load Lead
Customer
Load Lead
1. Tape to insulate from ground
2. Circuit breaker, single pole
1
2
Figure 1 Single Pole Circuit Breaker Connections
Stator Leads
LINE
Customer
Load Lead
LOAD
Customer
Load Lead
L0 (NEU)
34 12
Figure 2 Double Pole Circuit Breaker Connections

TT-1696 11/16 3
Stator Leads
LINE
Customer
Load Lead
LOAD
Customer
Load Lead
L0 (NEU)
4321
Figure 3 Triple Pole Circuit Breaker Connections
1. L0 Connection
2. Ground connection
3. Junction box
1
2
3
GM76137-F
Figure 4 Neutral (L0) Connections
ADV-5875A-T
Figure 5 Generator Set Connections for units with
ADCIId Controller
Kit No.
Circuit
Breaker Amps. Poles
Max.
Voltage
GM77889-KP1 X-506-40 25 2250
GM77889-KP2 X-506-43 42 2250
GM77889-KP3 X-506-38 50 2250
GM77889-KP4 X-506-78 50 1250
GM77889-KP5 X-506-58 27 1250
GM77889-KP6 X-506-70 85 1250
GM77889-KP7 X-506-46 35 1250
GM77889-KP8 X-506-49 30 1250
GM77889-KP9 X-506-80 100 1250
GM77889-KP10 X-506-50 40 1250
GM77889-KP11 X-506-57 22 2250
GM77889-KP12 X-506-42 35 2250
GM77889-KP13 X-506-63 18 3480
GM77889-KP14 X-506-67 35 3480
GM77889-KP15 X-506-81 40 3250
GM77889-KP16 X-506-64 23 3480
GM77889-KP17 X-506-10 20 3250
GM77889-KP18 X-506-40 25 2250
GM77889-KP19 X-506-43 42 2250
GM77889-KP20 X-506-38 50 2250
Figure 6 Circuit Breaker Selection/Ratings (Listed
Numerically by Kit Number)

4TT-1696 11/16
1. Plate, cover (229183), if equipped.
2. Breaker, circuit (See Figure 6)
3. Teminal, jumper (249956), if equipped.
1 2
3
GM77889-B
USE EXISTING
HARDWARE
Figure 7 Circuit Breaker Assembly Drawing
Parts List
Qty. Description Part Number
Kits:GM77889-KP1/-KP2/-KP3/-KP11/-KP12
1Circuit breaker SeeFigure6
1Plate, cover 229183
Kits:GM77889-KP4/-KP5/-KP6/-KP7/-KP8/-KP9/-KP10
1Circuit breaker SeeFigure6
2Plate, cover 229183
Kits: GM77889-KP13/-KP14/-KP15/-KP16/-KP17
1Circuit breaker SeeFigure6
Kits: GM77889-KP18/-KP19/-KP20
1Circuit breaker SeeFigure6
1Plate, cover 229183
1Terminal, jumper 249956
KOHLER CO., Kohler, Wisconsin 53044 USA
Phone [phone], Fax [phone]
For the nearest sales and service outlet in the
US and Canada, phone [phone]
KOHLERPower.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone [phone], Fax [phone]
Availability is subject to change without notice. Kohler Co. reserves the
right to change the design or specifications without notice and without any
obligation or liability whatsoever. Contact your local Kohlerrgenerator
set distributor for availability.
2016 by Kohler Co. All rights reserved.