Kohler GM93516-KP1 User manual

TT-1675 5/16
INSTALLATION INSTRUCTIONS
Original Issue Date: 5/16
Model: 200EOZDJ/175EFOZDJ
Market: Marine
Subject: Sound Shield Kit GM93516-KP1 and
UMS Sound Shield Kit GM95427-KP1
Introduction
The sound shield quiets operation of generator sets
used in marine applications. When installing the sound
shield, follow the installation procedure and observe the
safety precautions listed below.
Read the entire installation procedure before beginning
installation. Perform the steps in the order shown.
Take into consideration the minimum clearance for
vibration and cooling during operation. For sound
shielded units, allow 305 mm (12 inches) minimum
clearance for the left-rear door and front door (intake
and discharge openings).
Safety Precautions
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling the generator set. Accidental starting can
cause severe injury or death. Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Press the generator set off/reset
button to shut down the generator set. (2) Disconnect the
power to the battery charger, if equipped. (3) Remove the
battery cables, negative (--) lead first. Reconnect the negative
(--) lead last when reconnecting the battery. Follow these
precautions to prevent the starting of the generator set by the
remote start/stop switch.
Risk of fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
WARNING
Servicing the fuel system. A flash fire can cause severe
injury or death. Do not smoke or permit flames or sparks near
the carburetor, fuel line, fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors. Catch fuels in an
approved container when removing the fuel line or carburetor.
Carbon monoxide.
Can cause severe nausea,
fainting, or death.
The exhaust system must be
leakproof and routinely inspected.
WARNING
Operating the generator set. Carbon monoxide can cause
severe nausea, fainting, or death. Be especially careful if
operating the generator set when moored or anchored under
calm conditions because gases may accumulate. If operating
the generator set dockside, moor the craft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is
directed away from other boats and buildings.

2TT-1675 5/16
Hazardous voltage.
Can cause severe injury or death.
Operate the generator set only when
all guards and electrical enclosures
areinplace.
Moving parts.
WARNING
Short circuits. Hazardous voltage/current can cause
severe injury or death. Short circuits can cause bodily injury
and/or equipment damage.Do not contact electrical
connections with tools or jewelry while making adjustments or
repairs. Remove all jewelry before servicing the equipment.
Installation Procedure
See Figure 16 for the installed kit illustrations. Refer to
the generator set operation or service manual for items
not shown.
Note: Apply pipe sealant to the male threads of all pipe
fittings before installation.
1. Remove the generator set from service.
1.1 Press the generator set master control
OFF/RESET button.
1.2 Disconnect the power to the battery charger, if
equipped.
1.3 Disconnect the generator set engine starting
battery, the negative (--) lead first.
Note: Before installing the sound shield,
disconnect and route the battery leads
through the holes provided in the skid.
1.4 Remove the junction box panel(s) as needed to
access the wiring.
1.5 Remove the four controller panel screws.
Note: Clearly mark all disconnected leads from
the controller with tape to simplify
reconnection.
1.6 Disconnect the following controller connectors.
See the corresponding wiring diagram found in the
operation manual for more details on wiring.
DP1 (35-pin) connector
DP2 (14-pin) connector
DP3 (8-pin) connector
DP4 Ethernet connector
DAny other external leads to the controller.
1. P3 (8-pin) connector
2. P2 (14-pin) connector
3. P1 (35-pin) connector
4. P4 Ethernet connector
12 3
4
GM89493-
Figure 1 Decision-Maker3500 Controller
Connectors

3
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1.7 Remove the controller. Save the hardware and
gasket to remount the controller into the sound
shield’s controller panel later in step 11.1.
1.8 Position the generator set onto the sound shield
bases (GM93517-1 and GM93517-2). Assemble
the sound shield bases (GM93517-1 and
GM93517-2) to the generator’s skid rail and cross
piece on skid using three bolts (X-6238-11) and
three washers (X-25-37). See Figure 1.
For UMS Sound Shield Kit GM95427-KP1 Only:
Install 2 base plates (GM95428) onto the sound
shield bases.
Secure the generator set skid onto the bases
using 10 bolts (X-6238-11) and 10 washers
(X-25-37). See Figure 3, items 8 and 9.
GM93516-B
1
1. Sound shield base, rear (GM93517-2)
2. Sound shield base, front (GM93517-1)
3. Bolts (X-6238-11 qty. 3) and washers (X-25-37 qty. 3)
2
Rear (Alternator) End
Front (Engine) End
3
Figure 1 Sound Shield Base Mounting Position
1.9 Remove the end bracket cover. See Figure 2.
Save the mounting hardware and discard the
cover.
1
1. End bracket cover
Figure 2 End Bracket Cover
1.10 Remove the belt guard by removing the belt guard
brackets and hardware.
2. Construct the framework.
GM93516-B
1. Rails (GM94934 qty. 4)
2. Internal rails (GM94937 qty. 6).
Mounting brackets (GM86091 qty. 6), bolts (X-6224-20
qty. 12), and nuts (X-6210-7 qty. 12) on the top of each rail.
See Figure 12.
3. Extrusion mounting brackets (GM85876 qty. 6).
See Figure 5 for more detail.
4. Upper bulkhead (GM93567)
5. LH bulkhead (GM93569)
6. RH bulkhead (GM93568)
7. Corner extrusion mounting brackets (GM85875 qty. 4).
See Figure 4 for more detail.
8. Washers (X-25-37 qty. 2) and bolts (X-6238-11 qty. 2)
9. Washers (X-25-37 qty. 8) and bolts (X-6238-11 qty. 8)
1
7
1
2
5
6
4
3
2
2
2
2
3
3
3
3
3
7
7
7
1
2
8
9
Figure 3 Sound Shield Framework Installation
2.1 Cut foam (GM87549 or GM88912) to length and
insert into the four rails (GM94934). Save
remaining foam for later.
2.2 Secure the rails (GM94934 qty. 4) to each corner
using the mounting bracket and hardware
identified in Figure 4.
2.3 Position the internal rails (GM94937 qty. 6) at the
locations shown in Figure 3 using the extrusion
mounting brackets and hardware identified in
Figure 5.

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Position a mounting bracket (GM86091) to the top
of each internal rail using two bolts (X-6224-20)
and two nuts (X-6210-7) per bracket. See
Figure 12 for more detail.
Note: Do not final tighten the mounting brackets at this
time.
GM86396A-
1. Bolt (X-6238-3 qty. 4) and washer (X-25-37 qty. 4)
2. Bolt (X-6224-20 qty. 8), nut (X-6210-7 qty. 8), and washer
(X-25-37 qty. 8)
3. Corner extrusion mounting bracket (GM85875 qty. 4)
1
2
3
Figure 4 Corner Extrusion Mounting Bracket
Installation (Corner Rails to Base, 4 Places)
GM86396A-
1. Extrusion mounting bracket (GM85876 qty. 6)
2. Bolt (X-6224-20 qty. 12) and nut (X-6210-7 qty. 12)
3. Bolt (X-6238-3 qty. 12) and washer (X-25-37 qty. 12)
1
2
3
Figure 5 Extrusion Mounting Bracket Installation
(Rails to Base, 4 Places)
2.4 Position the LH and RH bulkheads (GM93569 and
GM93568) as shown in Figure 6.
Secure the bottom of the bulkheads to the existing
skid using a screw (M933-06020-60), washer
(X-25-40) and nut (M6923-06-80) for each
bulkhead.
Secure the sides of the LH and RH bulkheads to the
two internal rails using a bolt (X-6224-20), washer
(X-25-37), and nut (X-6210-7) for each bulkhead.
2.5 Position the upper bulkhead (GM93567) as shown
in Figure 6.
Secure the bottom of the upper bulkhead to the LH
and RH bulkheads using two screws
(M933-06012-60) and two washers (X-25-40) for
each bulkhead.
Secure the sides of the upper bulkhead to the
internal rails using a bolt (X-6224-20), washer
(X-25-37), and nut (X-6210-7) for each side rail.
1
GM93516-B
1. Bolt (X-6224-20), nut (X-6210-7), and washer (X-25-37)
2. Screws (M933-06012-60 qty. 2) and washers (X-25-40 qty. 2)
3. Screw (M933-06020-60), washer (X-25-40), and nut
(M6923-06-80)
4. Bulkhead, LH (GM93569)
5. Bulkhead, RH (GM93568)
6. Bulkhead, upper (GM93567)
2
3
1
1
2
1
3
45
6
Figure 6 Bulkhead Assembly

5
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3. Attach the foam and seal on bulkhead.
DStandard Sound Shield Kits: Attach the foam and
seal to the bulkhead as shown in Figure 7. Attach
the foam (GM95789 qty. 2) to the air cleaner inlet.
GM93516-A
1. Seal (X-6422-44)
2. Foam (GM93550-13)
3. Foam (GM93550-15)
4. Foam (GM93550-14)
5. Foam (GM95789 qty. 2). Attach to the air cleaner inlet.
6. Foam (GM93550-12)
3
6
4
12
5
Figure 7 Foam and Seal Installation (Standard Kit)
Follow the below method to attach foam pieces
for the UMS Sound Shield Kits:
3.1 Apply adhesive (GM96475) to the foam pieces
shown in Figure 8.
GM95427-A
1. Seal (X-6422-44)
2. Foam (GM95438-21)
3. Foam (GM95438-13)
4. Foam (GM95438-15)
5. Foam (GM95438-14)
6. Foam (GM95438-22)
7. Foam (GM95438-12)
3
6
4
1
2
7
5
Figure 8 Foam and Seal Installation (UMS Kit)
3.2 Stick the insulating hanger studs (GM96473) onto
the adhesive at equal distances.
3.3 Install the foam pieces (see Figure 8) and allow
the stud to protrude through the foam piece.
3.4 Install a washer (GM96474) and cap (GM55130)
over each protruding stud.
3.5 Attach the hose (GM95105) and the hose clamp
(274976) to the air cleaner inlet.
4. Connect the fuel lines.
4.1 Connect the fuel-inlet line (GM95059) to the fuel
inlet on the engine.
4.2 Remove the fuel fitting and O-ring from the
fuel-return connection point (nonservice side of
the unit). Assemble fitting (GM39538) to the fuel
return on the engine.
4.3 Connect the fuel-return line (GM95060) to the
fuel-return connection point.
4.4 Use a clamp (X-672-20), screw (M933-10025-60),
and nut (M6923-10-80) to retain the fuel return
line.
4.5 Bleed the air from the fuel system according to the
procedure provided in the engine operation
manual.
5. Connect the seawater hose.
5.1 Connect the seawater hose (X-6014-145) to the
seawater inlet on the engine and secure with a
hose clamp (X-426-2).
GM89754-A
1. Flex fuel line (GM95059). Attach to fuel inlet on engine.
2. Flex fuel line (GM95060). Attach to fuel return on engine.
3. Hose (X-6014-145) and hose clamps (X-426-2 qty. 2).
Attach to seawater inlet on engine.
4. Clamp (X-672-20), screw (M933-10025-60), and nut
(M6923-10-80). Use to retain fuel return line.
12
3
4
Figure 9 Internal Connections

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6. Install the bulkhead connection panel.
6.1 Connect the fuel-inlet line to the fuel-inlet opening
on the bulkhead connection panel.
6.2 Connect the fuel-return line to the fuel-return
opening on the bulkhead connection panel.
6.3 Connect the seawater hose to the seawater
connection on the bulkhead connection panel and
secure with a hose clamp (X-426-2).
6.4 Secure the bulkhead connection panel (GM93545
or GM95450) to the corner rails (GM94934) using
brackets (GM86091 qty. 2), bolts (X-6224-20
qty. 4), and nuts (X-6210-7 qty. 4). See Figure 10.
1
1. Brackets (GM86091 qty. 2), bolts (X-6224-20 qty. 4), and
nuts (X-6210-7 qty. 4)
2. Bulkhead connection panel (GM93545 or GM95450)
GM93516-B
2
1
Figure 10 Secure Bulkhead Connection Panel to
Corner Rails
7. Internal Rails, Top Rails, and Bracket
Installation
3
GM93516-B
1. Rails (GM94933 qty. 2). See Figure 12 for bracket location.
2. Internal rails (GM94936 qty. 2) See Figure 12 for bracket
location.
3. Rail (GM94935 qty. 2)
4. Corner (GM86035 qty. 4) and screw (X-67-141 qty. 24)
5. Foam (GM87548 or GM88911 qty. 2)
1
4
1
2
5
Figure 11 Top Rail and Bracket Installation
7.1 Position the internal rails (GM94936 qty. 2) as
shown in Figure 11.
On each end of the internal rail, secure a mounting
bracket (GM86091) using four bolts (X-6224-20)
and four nuts (X-6210-7) per bracket. See
Figure 12 for more detail.
Note: Do not final tighten at this time.
7.2 Cut foam (GM87549 or GM88912) to length and
insert into the rails (GM94933 qty. 2 and GM94935
qty. 2). See Figure 12.
7.3 Install foam (GM87548 or GM88911 qty. 2) on the
ends of the internal rail as shown in Figure 11.
7.4 Position the rails (GM94933 qty. 2 and GM94935
qty. 2) as shown in Figure 11.
7.5 Attach the brackets (GM86091) to the service side
rail (GM94935) using the hardware specified at
the locations shown in Figure 12.
7.6 Attach the remaining brackets (GM86091) using
the hardware specified at the locations shown in
Figure 12.
7.7 Secure the corners (GM86035 qty. 4) to the rails
as shown in Figure 11 using six screws (X-67-141)
per corner.

7
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7.8 For Standard Sound Shield Kits: Position the
corner foam (GM87547 qty. 12) as shown in
Figure 12. Install three foam pieces per corner.
For UMS Sound Shield Kits: Prepare the
mounting surfaces with isopropyl alcohol/water
and apply a small strip of bonding tape. Position
the corner foam (GM88910 qty. 12) as shown in
Figure 12. Install the three foam pieces per
corner.
GM93516-B
1. Brackets (GM86091 qty. 2), bolts (X-6224-20 qty. 6), and nuts
(X-6210-7 qty. 6)
2. Brackets (GM86091 qty. 2), bolts (X-6224-20 qty. 4), and nuts
(X-6210-7 qty. 4)
3. Brackets (GM86091 qty. 2), bolts (X-6224-20 qty. 8), and nuts
(X-6210-7 qty. 8)
4. Bracket (GM86091), bolts (X-6224-20 qty. 4), and nuts
(X-6210-7 qty. 4)
5. Wing nuts (X-276-9 qty. 2) installed when installing engine
roof.
6. Wing nuts (X-276-9 qty. 2) installed when installing alternator
roof.
7. Wing nuts (X-276-9 qty. 2) installed when installing controller
panel.
8. Wing nuts (X-276-9 qty. 2) installed when installing exhaust
panel.
9. Foam (GM87549 or GM88912). Insert foam into all rails.
Cut to fit.
10. Corner foam (GM87547 or GM88910 qty. 12).
Install three per corner.
1
5
9
6
10
3
7
8
2
2
2
4
3
4
2
4
4
5
Figure 12 Foam and Bracket Location/Installation

8TT-1675 5/16
8. Corner Cover Installation
1
GM93516-B
1. Corner cover (GM86036 qty. 4) and pan head machined
screws (M965A-06020-20 qty. 12)
Figure 13 Corner Covers
8.1 Position the corner covers (GM86036 qty. 4) as
shown in Figure 13 using 3 pan head machined
screws (M965A-06020-20) per corner cover.
9. Install the roofs.
1
GM93516-B
1. Alternator roof (GM93544 or GM95449)
2. Engine roofs, qty. 2 (GM93543 or GM95448)
2
2
Figure 14 Roofs
9.1 Position the alternator roof (GM93544 or
GM95449) and engine roofs, qty. 2 (GM93543 or
GM95448) onto the sound enclosure as shown in
Figure 14.
Attach the alternator roof to the mounting brackets
in the top rail and secure using two wing nuts
(X-276-9). See Figure 12 for more detail.
Attach the engine roofs to the mounting brackets in
the top rail and secure using four wing nuts
(X-276-9). See Figure 12 for more detail.
Note: Final tighten all hardware.

9
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10. Install the remaining panels/doors.
10.1 Align the pins with the holes in the bulkhead
connection panel and install the rear panel
(GM93540 or GM95445) on the alternator end of
the unit. See Figure 15 (item 1).
10.2 Align the pins with the holes in the base and install
the LH alternator panel (GM93539 or GM95444)
on the nonservice, alternator side of the unit. See
Figure 15 (item 2).
10.3 Align the pins with the holes in the base and install
the exhaust panel (GM93538 or GM95443) on the
nonservice side of the unit. See Figure 15
(item 3). Attach the top of the exhaust panel to the
mounting brackets in the top rail and secure using
two wing nuts (X-276-9). See Figure 12 for more
detail.
10.4 Align the pins with the holes in the base and install
the two LH panels (GM93537 or GM95442) on the
nonservice side, engine end of the unit. See
Figure 15 (item 4, two places).
10.5 Align the pins with the holes in the base and install
the front panel (GM93536 or GM95441) on the
engine end of the unit. See Figure 15 (item 5).
10.6 Align the pins with the holes in the base and install
the two RH panels (GM93535 or GM95440) to the
service side, engine end of the unit. See Figure 15
(item 6, two places).
10.7 Align the pins with the holes in the base and install
the RH alternator panel (GM93541 or GM95446)
to the service side, alternator end of the unit. See
Figure 15 (item 7).
10.8 Position the controller panel (GM93542 or
GM95447) as shown in Figure 15 (item 8) and
attach to the mounting brackets in the top rail and
secure using two wing nuts (X-276-9). See
Figure 12 for more detail.
11. Restore the generator set to service.
11.1 Reconnect the leads that were disconnected in
step 1.6. Position the controller into the controller
panel and secure using the existing hardware and
gasket(removedinstep1.7).
11.2 Check that the generator set is OFF.
11.3 Reconnect the generator set engine starting
battery, the negative (--) lead last.

10 TT-1675 5/16
GM93516-B
1
34
5
1. Rear panel (GM93540 or GM95445)
2. LH alternator panel (GM93539 or GM95444)
3. Exhaust panel (GM93538 or GM95443)
4. LH panel (GM93537 or GM95442)
5. Front panel (GM93536 or GM95441)
6. RH panel (GM93535 or GM95440)
7. RH alternator panel (GM93541 or GM95446)
8. Controller panel (GM93542 or GM95447)
6
2
7
8
6
4
Figure 15 Panel Identification

11
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1. Controller panel (GM93542 or GM95447)
2. Alternator roof (GM93544 or GM95449)
3. Engine roofs, qty. 2 (GM93543 or GM95448)
4. Corner cover (GM86036 qty. 4) and screws
(M965A-06020-20 qty. 12)
5. Alternator panel (RH) (GM93541 or GM95446)
6. Panel (RH) (GM93535 or GM95440 qty. 2)
7. Front panel (GM93536 or GM95441)
8. Panel (LH) (GM93537 or GM95442 qty. 2)
9. Exhaust panel (GM93538 or GM95443)
10. Alternator panel (LH) (GM93539 or GM95444)
11. Bulkhead connection panel (GM93545 or GM95450)
12. Rear Panel (GM93540 or GM95445)
GM93516-B
9
8
12
7
11
1
5
6
2
3
4
10
3
6
8
Figure 16 Sound Shield

12 TT-1675 5/16
Sound Shield Kit
Kit: GM93516-KP1
Qty. Description Part Number
1Fitting, fuel GM39538
4Bracket, corner extrusion mounting GM85875
6Bracket, extrusion mounting GM85876
4Corner, sound shield GM86035
4Cover, sound shield corner GM86036
20 Bracket, sound shield
(1.7 x 1.7 in.) GM86091
1Base, front (59.8 x 41.3 in.) GM93517-1
1Base, rear (59.8 x 41.3 in.) GM93517-2
2 Panel (RH) (42.1 x 35.6 in.) GM93535
1Panel (front) (42.1 x 34.7 in.) GM93536
2 Panel (LH) (42.1 x 26.1 in.) GM93537
1Panel, exhaust (42.1 x 18.7 in.) GM93538
1Panel, alternator (LH)
(42.1 x 26.7 in.) GM93539
1 Panel, rear (35.6 x 34.7 in.) GM93540
1Panel, alternator (RH)
(42.1 x 13.3 in.) GM93541
1Panel, controller (42.1 x 13.3 in.) GM93542
2Roof, engine (35.6 x 34.8 in.) GM93543
1Roof, alternator (26.8 x 34.8 in.) GM93544
1Panel, bulkhead connection
(6.3 x 34.7 in.) GM93545
1 Bulkhead, upper sound shield
(28.1 x 39.5 in.) GM93567
1Bulkhead, sound shield (RH)
(10.2 x 10 in.) GM93568
1Bulkhead, sound shield (LH)
(12.5 x 10 in.) GM93569
2Rail, sound shield (33 in.) GM94933
4Rail, sound shield (41.3 in.) GM94934
2Rail, sound shield (96.5 in.) GM94935
2Rail, internal sound shield (33 in.) GM94936
6Rail, internal sound shield (41.3 in.) GM94937
1Fuel line, flex., supply (85 in.) GM95059
1Fuel line, flex., return (100 in.) GM95060
Qty. Description Part Number
2Nut, hex (6 mm) M6923-06-80
1Nut, hex (10 mm) M6923-10-80
4Screw, hex cap (M6 x 12 mm) M933-06012-60
2Screw, hex cap (M6 x 20 mm) M933-06020-60
1Screw, hex cap (M10 x 25 mm) M933-10025-60
12 Screw, Pan head mach.
(M6 x 20 mm) M965A-06020-20
43 Washer, plain
(0.406 ID x 0.812 in. OD) X-25-37
6Washer, plain
(0.281 ID x 0.625 in. OD) X-25-40
10 Nut, wing (1/4-20) X-276-9
2Clamp, hose (2.31/3.25 in.) X-426-2
1Hose (2.5 in. ID x 72 in.) X-6014-145
84 Nut, flange spiralock (5/16-18) X-6210-7
84 Bolt, carriage (5/16-18 x 0.75 in.) X-6224-20
13 Bolt, hex cap (3/8-16 x 1 in.) X-6238-11
16 Bolt, hex cap (3/8-16 x 0.875 in.) X-6238-3
1Seal, push-on trim X-6422-44
24 Screw, hex washer, thread-forming X-67-141
1Clamp (1.25 in.) X-672-20
12 Foam (3.6 x 3.6 in.) GM87547
2Foam (5 x 5 in.) GM87548
8Foam (54 x 4.5 in.) GM87549
2Foam (7.8 in. OD) GM95789
1Foam (28 x 39.4 in.) GM93550-12
1Foam (11 in.) GM93550-13
1Foam (11 in.) GM93550-14
1Foam (6.1 x 37 in.) GM93550-15

13
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UMS Sound Shield Kit
Kit: GM95427-KP1
Qty. Description Part Number
1Clamp, hose (5.94/6.25 in.) 274976
1Fitting, fuel GM39538
4Bracket, corner extrusion mounting GM85875
6Bracket, extrusion mounting GM85876
4Corner, sound shield GM86035
4Cover, sound shield corner GM86036
20 Bracket, sound shield
(1.7 x 1.7 in.) GM86091
1Base, front (59.8 x 41.3 in.) GM93517-1
1Base, rear (59.8 x 41.3 in.) GM93517-2
1 Bulkhead, upper sound shield
(28.1 x 39.5 in.) GM93567
1Bulkhead, sound shield (RH)
(10.2 x 10 in.) GM93568
1Bulkhead, sound shield (LH)
(12.5 x 10 in.) GM93569
2Rail, sound shield (33 in.) GM94933
4Rail, sound shield (41.3 in.) GM94934
2Rail, sound shield (96.5 in.) GM94935
2Rail, internal sound shield (33 in.) GM94936
6Rail, internal sound shield (41.3 in.) GM94937
1Fuel line, flex., supply (85 in.) GM95059
1Fuel line, flex., return (100 in.) GM95060
1Hose (5.5 in. ID x 3.3 in.) GM95105
2Base plate (59.8 x 41.2 in.) GM95428
2 Panel (RH) (42.1 x 35.6 in.) GM95440
1Panel (front) (42.1 x 34.7 in.) GM95441
2 Panel (LH) (42.1 x 26.1 in.) GM95442
1Panel, exhaust (42.1 x 18.7 in.) GM95443
1Panel, alternator (LH)
(42.1 x 26.7 in.) GM95444
1 Panel, rear (35.6 x 34.7 in.) GM95445
1Panel, alternator (RH)
(42.1 x 13.3 in.) GM95446
1Panel, controller (42.1 x 13.3 in.) GM95447
2Roof, engine (35.6 x 34.8 in.) GM95448
1Roof, alternator (26.8 x 34.8 in.) GM95449
1Panel, bulkhead connection
(6.3 x 34.7 in.) GM95450
Qty. Description Part Number
2Nut, hex (6 mm) M6923-06-80
1Nut, hex (10 mm) M6923-10-80
4Screw, hex cap (M6 x 12 mm) M933-06012-60
2Screw, hex cap (M6 x 20 mm) M933-06020-60
1Screw, hex cap (M10 x 25 mm) M933-10025-60
12 Screw, Pan head mach.
(M6 x 20 mm) M965A-06020-20
43 Washer, plain
(0.406 ID x 0.812 in. OD) X-25-37
6Washer, plain
(0.281 ID x 0.625 in. OD) X-25-40
10 Nut, wing (1/4-20) X-276-9
2Clamp, hose (2.31/3.25 in.) X-426-2
1Hose (2.5 in. ID x 72 in.) X-6014-145
84 Nut, flange spiralock (5/16-18) X-6210-7
84 Bolt, carriage (5/16-18 x 0.75 in.) X-6224-20
13 Bolt, hex cap (3/8-16 x 1 in.) X-6238-11
16 Bolt, hex cap (3/8-16 x 0.875 in.) X-6238-3
1Seal, push-on trim X-6422-44
24 Screw, hex washer, thread-forming X-67-141
1Clamp (1.25 in.) X-672-20
12 Foam (3.6 x 3.6 in.) GM88910
2Foam (5 x 5 in.) GM88911
9Foam (48 x 4.5 in.) GM88912
1Foam (38 x 14.1 in.) GM95438-12
1Foam (9.9 x 9.1 in.) GM95438-13
1Foam (9.9 x 11.4 in.) GM95438-14
1Foam (37 x 6.2 in.) GM95438-15
1Foam (13 x 12.4 in.) GM95438-21
1Foam (13 x 9.3 in.) GM95438-22
100 Cap, masking GM55130
100 Insulation, hanger stud GM96473
100 Washer, insulation hanger stud GM96474
1Adhesive GM96475

14 TT-1675 5/16
Notes

15
TT-1675 5/16
Notes

16 TT-1675 5/16
KOHLER CO., Kohler, Wisconsin 53044 USA
Phone [phone], Fax [phone]
For the nearest sales and service outlet in the
US and Canada, phone [phone]
KOHLERPower.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone [phone], Fax [phone]
Availability is subject to change without notice. Kohler Co. reserves the
right to change the design or specifications without notice and without any
obligation or liability whatsoever. Contact your local Kohlerrgenerator
set distributor for availability.
2016 by Kohler Co. All rights reserved.