Kohler K-19797T User manual

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1037583-T01-A
BEFORE YOU BEGINBEFORE YOU BEGIN
INSTALLATION INSTRUCTIONS
K-19797T,
VITREOUS CHINA
SEMI RECESSED LAVATORY WITH SHROUD,
PEDESTAL LAVATORY, HALF PEDESTAL LAVATORY
K-19798T, K-19799T
IMPORTANT !
·Installer: This manual is the property of the customer and
must be retained with the product for maintenance and
operational purposes.
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Observe all local plumbing and building codes.
Turn off the water supply.
Inspect the drainage and supply tubing. Replace if
necessary.
Prior to installation, unpack the new lavatory and carefully
inspect it for damage. Return the lavatory to its protective
carton until you are ready to install it.
For replacement installations, make sure the existing
cutout is the same or smaller size as the new lavatory.
Carefully read these instructions before you attempt to
remove your old lavatory. Before installing your new
lavatory, make sure you have the proper materials
necessary to complete the job. This will help you avoid
costly mistakes.
All information in these instructions is based upon the
latest product information available at the time of
publication. Kohler China reserves the right to make
changes in product characteristics, packaging, or
availability at any time without notice.
These instructions contain import care, cleaning, and
warranty information please leave these instructions for
the consumer.
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ã
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, 2004
Copyright Kohler China Ltd., 2004
ORDERING INFORMATION
Escale Semi Recessed Lavatory with Shroud ..........K-19797T
Includes Semi Recessed Lavatory Basin ..........K-19034T
Includes Semi Recessed Lavatory Shroud........K-19028T
Escale Pedestal Lavatory .........................................K-19798T
Includes Pedestal Lavatory Basin......................K-19023T
Includes Pedestal .............................................K-19024T
Escale Half Pedestal Lavatory..................................K-19799T
Includes Pedestal Lavatory Basin......................K-19023T
Includes Semi Recessed Lavatory Shroud........K-19028T
.................................................K-19797T
..........................................K-19034T
............................................................K-19028T
............................................................K-19798T
............................................................K-19023T
...........................................................K-19024T
.........................................................K-19799T
............................................................K-19023T
............................................................K-19028T

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RECOMMENDED TOOLS AND MATERIALS
(Not Supplied)
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Sealant
Safety Glasses
Pencil
Tape Measure
Rutty Knife
Keyhole Saw or Saber Saw
Scissors
Pipe Wrench
Drill with 1/2 (13mm) or larger drill bit
Adjustable Wrench
Tubing Cutter
Hacksaw
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( 13 (1/2 ) )
SAFETY: WARNINGS
Kohler products are precision-engineered and should give
continued superior and safe performance, provided:
1. They are installed, commissioned, operated and
maintained in accordance with the recommendations given
in this Manual.
2. Periodic attention is given, as necessary, to maintain the
product in good functional order. Recommended guidelines
are given in the section.
Carefully inspect the new fixture for any signs of damage.
When installing Kohler Products, manufacturers guidelines for
power tool safety should be followed.
MAINTENANCE
1.
2.
K-19023T/K-19024T
ROUGHING-IN
Unit: mm
835 10 835 10
35
30
45
35
35 35
885
250
150
700
900
590
720
80
445
280
280
155
520
650
90
19023T-8
160
200
60
200
7
7
1037583-T01-A

K-19023T/K-19028T
K-19034T/K- 19028T
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*Fixing holes
835 10
835 10
35
30
45
720
650
885
250
150
700
900
590
80
445
280
280
155
520
90
19023T-8
160
200
60
200
7
7
35
35
35
590 660
80
280
*45
15 100
520
83
175
830
255
100
420
280
200 360
520
560
1000
55
35
45
785 10
1037583-T01-A

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INSTALLATION
SPECIFICATION
Plumbing Connections
Hot (H) and Cold inlets must be connected to the correct
inlet pipes.
(H) (C)
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C
1.
2.
3.
2
Install the Washbasin and
Vanity Washasin with
Pedestal
1. Install the services.
2. Make sure that the hot and cold
water supply pipes and the waste
are installed correctly.
3. Fix the pedestal in position and
place a 2mm thick piece of card or
polythene on top of it. Place the
washbasin on top of this and ensure
that it is level.
The card or polythene allows the
pedestal to slide under the basin easily
once fixed in position.
Note!
P4132110
==
Wall Plug
Attachment Bolt(x2)
(2 )
Refer to dimensional
drawings for recommended
height for fixing holes
Card/Polythene
/
Pedestal
Level
Card/Polythene
/
280mm
1037583-T01-A
4. Mark through the position of the fixing holes for the basin.
Make sure that you avoid hidden cables and
pipes when drilling holes in the wall.
5. Remove the basin and drill the fixing holes.
6. Fit the wall plugs and attachment bolts.
The hot and cold water supplies must be installed with
isolating valves.
Caution!
Note!
4.
5.
6.

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7. Fit the tap to the washbasin or the
vanity washbasin in accordance
with the manufacturer,s instructions.
8. Apply silicone sealant to the back of
the washbasin.
9.
10. Adjust the offset nut until the
washbasin is level.
11. Use a level to ensure the
washbasin is level. Fit the washers
and the nuts to the attachment
bolts to secure the washbasin in
place. Tighten the nuts.
The pedestal does not support
the basin.
12. Put the pedestal in place, making
sure it is fitted securely against the
bottom of the washbasin.
13. Carefully remove any excess
silicone sealant.
Fit the washbasin in position over
the attachment bolts.
Note!
Install the Semi Pedestal
1. Hold the semi pedestal in position
against the bottom of the handwash
basin and mark the top edge of the
semi pedestal.
2. Locate the bracket centrally, with
the top edge 10mm down from the
previous marks.
Make sure that you
avoid hidden cables and pipes
when drilling holes in the wall.
3. Drill the fixing holes and secure the
bracket to the wall with wall plugs
and screws.
Caution!
P3979030
1.
2.
10
3.
7.
8.
Apply a thin bead of Silicone Sealant
Offset Nut
Nut
Washer
9.
10.
11.
12.
13.
Attachment Bolts
Fixing Bracket
Semi Pedestal
Wall Plug
Screw
10mm
P4132040
P4132050
1037583-T01-A

Fix the Semi Pedestal
Install the Vanity Top
1. Install the services.
2. Make sure that the hot and cold
water supply pipes and the waste
are installed correctly.
3. Mark the position on the wall for the
attachment bolts.
P4132070
Caution!
Note!
Make sure that you
avoid hidden cables and pipes
when drilling holes in the wall.
4. Drill the fixing holes.
5. Fit the wall plugs and attachment
bolts.
The hot and cold water supplies
must be installed with isolating valves.
6. Fit the tap to the vanity top in
accordance with the manufacturer s
instructions.
7. Apply silicone sealant to the back of
the vanity top.
8.
,
Fit the washbasin in position over
the attachment bolts.
P4132080
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Note! The semi pedestal is only held in position by the
tension of the springs.
1. Fit the springs and clips to the bracket.
2. Put the semi pedestal in position.
3. Pull the springs down and fit the clips into the holes on the
bottom of the semi pedestal.
4. Ensure the semi pedestal is fitted securely.
1.
2.
3.
4.
4.
5.
6.
7.
8.
P3979060
Bracket
Spring
Clips
Note! Pedestal may differ slightly from the one shown
1.
2.
3.
==
Wall Plug
Attachment Bolt(x2)
(2 )
Refer to dimensional
drawings for recommended
height for fixing holes
Apply silicone sealant
280mm
1037583-T01-A

9. Adjust the offset nut until the vanity
top is level.
10. Use a level to ensure the the vanity
top is level. Fit the washers and the
nuts to the attachment bolts to
secure in place. Tighten the nuts.
11. Remove any excess silicone
sealant.
12.Place the overflow cover over the
overflow hole in the vanity top
making sure it is orientated correctly.
Install the Plumbing
1. Install the drain in accordance with
the manufacture s instructions.
Make sure a
watertight seal exisits on all
washbasin drain connections.
Provide access to the
plumbing connections for future
plumbing maintenance.
2. Connect the hot and cold water
supplies.
3. Open the hot and cold water valves
and check the supply connections
for any leaks.
4. Run water into the washbasin or
vanity top, and check the drain
connections for any leaks.
,
Caution!
Caution!
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9.
10.
11.
12.
1.
2.
3.
4.
Washer Nut
Offset Nut
HOT COLD
P4132130
P4132100
P3978070
1037583-T01-A

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Cleaning
Caution! Risk of product damage. Many cleaners
contain abrasive and chemical substances, and should
not be used for cleaning stainless steel, enamel,
plated or plastic fittings. These finishes should be
cleaned using a mild washing up detergent or soap
solution, rinsed and then wiped dry with a soft clean
cloth.
LIMITED ONE-YEAR WARRANTYLIMITED ONE-YEAR WARRANTY
Plumbing Fixtures and Fittings Limited
One-year Warranty
Kohler plumbing fixtures and fittings are warranted to be
free of manufacturing defects.
This product is warranted for one year from date of
purchase. Kohler China will be responsible for any
problems caused by manufacturing defects provided with
the invoice. Kohler China will, at its election, repair,
replace or make appropriate adjustment where Kohler
China inspection discloses any such defects occurring in
normal usage within one year after purchase.
Implied warranties including that of merchantability and
fitness for a particular purpose are expressly limited in
duration to the duration of this warranty, Kohler China
disclaims any liability for special, incidental or
consequential damages. Damages to the product caused
by misuse, abuse and installation that is not in
accordance with the owner's manual are not covered by
this warranty.
To obtain quick warranty service, please contact your
dealer, or write to Kohler China. (Original sales receipt
must be provided as the proof of purchase.)
Kohler China Investment Company Ltd.
Central Customer Service Center
19/F, Shanghai Square, 138 Huai Hai Road,
Luwan District, Shanghai, PRC
Zip Code: 200021
This is our exclusive written warranty.
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USER MAINTENANCEUSER MAINTENANCE
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1037583-T01-A