Komatsu 210M Manual

This material is proprietary to Komatsu Mining Systems, Inc. and is not
to be reproduced, used, or disclosed except in accordance with written
authorization from Komatsu Mining Systems, Inc.
ItisthepolicyoftheCompanytoimproveproductswheneveritispossible
andpracticaltodoso.TheCompanyreservestherighttomakechanges
oraddimprovementsatanytimewithoutincurringanyobligationtoinstall
such changes on products sold previously.
Because of continuous research and development, periodic revisions
may be made to this publication. Customers should contact their local
distributor for information on the latest revision.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to
the State of California to cause cancer, birth defects and other
reproductive harm.
Unsafe use of this machine may cause serious injury or death.
Operators and maintenance personnel must read and understand
this manual before operating or maintaining this machine.
This manual should be kept in or near the machine for reference,
and periodically reviewed by all personnel who will come into
contact with it.

FOREWORD
This Manual is written for use by the operator and/or the service technician and is designed to help these persons to
become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently.
All operators and maintenance personnel should read and understand the materials in this manual before operating
thetruckorperforming maintenance and/oroperationalchecksonthe truck.Allsafetynotices,warningsand cautions
should be understood and followed when operating or accomplishing repairs on the truck.
The first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest.
Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment.
The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of
what is found on the truck.
Aproductidentificationplateislocatedontheframeinfrontof theleftsidefront wheelanddesignatestheTruck Model
Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
The HAULPAK®Modeldesignationconsistsof three numbers and one letter (i.e. 210M). The three numbers represent
the basic truck model. The letter "M" designates a Mechanical drive and the letter "E" designates an Electrical
wheelmotor drive system.
The Product Identification Number (vehicle serial number) contains information which will identify the original
manufacturingbillofmaterial forthisunit.Thiscompletenumber willbenecessaryforproper ordering of manyservice
parts and/or warranty consideration.
The Gross Vehicle Weight (GVW) is what determines the load on the drive train, frame, tires, and other components.
The vehicle design and application guidelines are sensitive to the total maximum Gross Vehicle Weight (GVW) and
this means the TOTAL WEIGHT: the Empty Vehicle Weight + the fuel & lubricants + the payload.
To determine allowable payload:
Service all lubricants for proper level and fill fuel tank of empty truck (which includes all accessories, body liners,
tailgates, etc.) and then weigh truck.
Record this value and subtract from the GVW rating. The result is the allowable payload.
NOTE: Accumulations of mud, frozen material, etc. become a part of the GVW and reduces allowable payload. To
maximize payload and to keep from exceeding the GVW rating, these accumulations should be removed as often as
practical.
Exceeding the allowable payload will reduce expected life of truck components.
OM1012.1 Introduction - Section 1
Page 1-1

‘‘DANGER’’ identifies a specific potential hazard
WHICH WILL RESULT
in either INJURY OR DEATH
if proper precautions are not taken.
‘‘WARNING’’ identifies a specific potential hazard
WHICH MAYRESULT
in either INJURY OR DEATH
if proper precautions are not taken.
‘‘CAUTION’’ is used for general reminders
of proper safety practices
OR
to direct the reader’s attention to avoid unsafe
or improper practices which may result
in damage to the equipment.
This ‘‘ALERT’’ symbol is used with the signal words,
‘‘CAUTION’’, ‘‘DANGER’’, and ‘‘WARNING’’ in this man-
ual to alert the reader to hazards arising from
improper operating and maintenance practices.
Introduction - Section 1 OM1012.1
Page 1-2

TABLE OF CONTENTS
SUBJECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION / PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 1
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
ALERTS Page - a description of the DANGER, WARNING, and CAUTION symbols used in this manual. . . . 1-2
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Truck Model Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
STANDARD CHARTS and TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 2
Safety records of most organizations will show that the greatest percentage of accidents are caused by unsafe acts
of persons. The remainder are caused by unsafe mechanical or physical conditions. Report all unsafe conditions to
theproperauthority.ThesesafetyrulesareprovidedasaguidefortheHAULPAK®operator.However,localconditions
and regulations may add many more to this list.
General Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
SAFETY IS THINKING AHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safe practices start before the operator gets to the equipment! . . . . . . . . . . . . . . . . . . . . . . 2-1
At The Truck - Ground Level Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Preparing For Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Truck Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Additional Job Site Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
WHEN REPAIRS ARE NECESSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
WARNING, CAUTION, and Instruction Plates / Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3
This portion of the manual covers Identification, location,and operation of the controls, switches, and indicators in the
Operator’s Cab and use / function of these controls, switches, and indicators.
OPERATING INSTRUCTIONS
Preparing For Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
At The Truck - Ground Level Walk-Around Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
ENGINE START-UP SAFETY PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
AFTER ENGINE HAS STARTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
MACHINE OPERATION SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
HAULING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Retarder Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
PASSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
DUMPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
SAFE PARKING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
SHUTDOWN PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
OPERATOR CONTROLS and EQUIPMENT (FIGURE 3-2) . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
(1) Steering Column And Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
(2) Dimmer Switch And Turn Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
(3) Tilt Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
(4) Horn And Telescoping Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
(5) Hoist Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
(6) Retarder Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
OM1012.1 Introduction - Section 1
Page 1-3

TABLE OF CONTENTS (Continued)
SUBJECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION / PAGE
OPERATOR CONTROLS and EQUIPMENT (FIGURE 3-2) (Continued) . . . . . . . . . . . . . . SECTION 3
(7) Service Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
(8) Throttle Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
(9) Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
(10) Ash Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
(11) Range Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
(12) Do Not Shift Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
OPERATOR SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
INSTRUMENTS AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
INSTRUMENT PANEL (Panel Gauges, Indicators, and Controls - Discussion of items 1 - 59, Figure 3-5) . 3-15
(1) Keyswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
(2) Engine Starting Aid Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
(3) Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
(4) Windshield Washer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
(5) Lights - Instrument Panel Dimmer Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
(6) Light Switch- All . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
(7) Fog Lights Switch (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
INSTRUMENT PANEL (Figure 3-5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
(8) Transmission Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
(9) Water Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
(10) Transmission Oil Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
(11) Engine Oil Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
(12) Brake Oil Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
(13) Voltmeter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
(14) Speedometer Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
(15) Left Turn Indicator (Red Light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
(16) High Beam Indicator (Blue Light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
(17) Right Turn Indicator (Red Light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
(18) Tachometer and Hourmeter Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Retarder Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
(19) Shift Indicator Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
(20) Engine Overspeed Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
(21) Engine Overspeed Warning Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Cummins "Quantum" Engine Electronic Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
(22) STOP ENG. Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
(23) FAULT SCROLL Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
(24) PROT. ENG. Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
(25) CHECK ENGINE Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
(26) FAULT CHECK Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
DETERMINING "FAULT" CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
EXITING THE DIAGNOSTICS MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
(27) ALT. FAULT Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
(28) EQUAL FAULT Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
(29) CHECK TRANS Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
(30) Emergency Steering Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
(31) Brake Lock Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
(32) Low Brake Pressure Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
(33) Parking Brake Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
(34) Coolant Temperature Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
(35) Coolant Level Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
(36) Transmission Main Filter Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
(37) Engine Oil Pressure Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
(38) Hydraulic Oil Filter Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Introduction - Section 1 OM1012.1
Page 1-4

TABLE OF CONTENTS (Continued)
SUBJECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION / PAGE
INSTRUMENTS AND CONTROLS (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3
(39) Brake Oil Temperature Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
(40) Transmission Cooler Filter Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
(41) Low Accumulator Precharge Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
(42) Automatic Fire Control Indicator Light (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
(43) Low Fuel IndIcator Light (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
(44) Indicator Light - (BLANK - Reserved For Future Accessories.) . . . . . . . . . . . . . . . . . . . . 3-24
(45) Air Cleaner Indicator Light (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
(46) Lamp Test Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
(47) Alarm Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
(48) WARNING DECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
(49) and (52) Brake OFF Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
(50) Parking Brake Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
(51) and (54) Brake ON Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
(53) Brake Lock Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
(55) Circuit Breaker (30 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
(56) Circuit Breaker (15 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
(57) Circuit Breaker (5 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
(58) Turn Signal Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
(59) Windshield Wiper Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
HEATER/AIR CONDITIONER (FIGURE 3-7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
(60) Fan Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
(61) Temperature Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
(62) Louvers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
(63) Heater/Air Conditioner Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
(64 Air Conditioning Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
(65) Inside/Outside Air Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 4
Thisportionofthemanualpertainsmainlytothe periodic Lubrication and Service required to keep the truck operating
atitsdesign potential.Routinelubricationandmaintenanceproceduresare providedinthissection. Formajorrepairs,
refer to the appropriate section in the Truck Service Manual.
Refer to the engine manufacturer’s service manual when servicing the engine.
Lubrication and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
10 HOUR (SHIFT) Lubrication And Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
100 HOUR Lubrication And Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
250 HOUR Lubrication And Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
1000 HOUR Lubrication And Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
5000 HOUR Lubrication And Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 5
This portion of the manual covers major component descriptions and truck specifications.
Major Component Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 6
This portion of the manual covers operation/maintenance of OPTIONAL EQUIPMENT.
NONE INCLUDED FOR 210M
OM1012.1 Introduction - Section 1
Page 1-5

210M HAULPAK®TRUCK
Introduction - Section 1 OM1012.1
Page 1-6

About This Manual
This Manual is written for use by the operator and/or the service technician and is designed to help these persons to
become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently. All
operators and maintenance personnel should read and understand the materials in this manual before operating the
truck or performing maintenance and/or operational checks on the truck. All safety notices, warnings, and cautions
should be understood and followed when operating or accomplishing repairs on the truck.
Thefrontcoverofthis manual includes aFormNumber.ThisFormNo.should be referencedwhenorderingadditional
copies of this manual, or for any other correspondence regarding the coverage in this manual.
Direct all inquiries to:
Komatsu America International Company
Haulpak Division, Service Publications
P.O. Box 240
Peoria, IL 61650-0240
(309)-672-7072 -- FAX
This first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest.
Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment.
When searching for a specific area of interest, go first to the Table of Contents to locate the Section in which the
subject might generally be included. Then, go to that Section of the Table of Contents to find a Subject description
that most closely describes the specific area of interest to find a page number and go to that page.
Section Numbers and Page Numbers are located at the top, outside corner of the page.
At the top, inside corner of the page is a document (module) number. If there is ever a question regarding the
informationinaparticularSection,refertothedocument(module)number,themanualFormNo.,andusetheaddress
shown above to correspond. If there is a date (month/year) behind the document (module) number, that indicates the
latest revision date of that page.
The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of
what is found on the truck.
This manual shows dimensioning of U.S. standard and metric (SI) units throughout. All references to "Right", "Left",
"Front", or "Rear" are made with respect to the operator’s normal seated position, unless specifically stated otherwise.
When assembly instructions are provided without references to torque values, standard torque values should be
assumed. Standard torque requirements are shown in torque charts on the following pages of this section, and in the
General Information section of the truck service manual. Individual torques when provided in the text are in bold face
type,suchas100 ft.lbs. (135 N.m) torque. All torque specifications have ±10% tolerance unless otherwise specified.
OM1012.1 Introduction - Section 1
Page 1-7

NOTES
Introduction - Section 1 OM1012.1
Page 1-8

STANDARD CHARTS AND TABLES
This manual provides dual dimensioning for most
specifications. U.S. standard units are specified first,
with metric (SI) units in parentheses. References
throughout the manual to standard torques or other
standard values will be to one of the following Charts
or Tables.
For values not shown in any of the charts or tables,
standard conversion factors for most commonly used
measurements are provided in TABLE X, page 1-13.
INDEX OF TABLES
TABLE I . . . . . . . . . . . Standard Torque Chart 1-9
TABLE II . . Torque Conversions (ft.lbs -- N.m) 1-10
TABLE IIA . Torque Conversions (ft.lbs -- kg.m) 1-10
TABLE III . . . . . . . . Temperature Conversions 1-10
TABLE IV . . . . . JIC Swivel Nuts Torque Chart 1-11
TABLE V . . . . . . . . Pipe Thread Torque Chart 1-11
TABLE VI . . . . . . . . O-Ring Boss Torque Chart 1-11
TABLE VII . . . . O-Ring Face Seal Torque Chart 1-11
TABLEVIII . . Pressure Conversions (psi -- kPa) 1-12
TABLE IX . . Pressure Conversions (psi -- MPa) 1-12
TABLE X. . . Common Conversion Multipliers 1-13
Effect Of Special Lubricants On Fasteners And
Standard Torque Values
Haulpak Division does NOT recommend the use of
special "friction-reducing" lubricants such as, "Copper
Coat","Never Seize", and other similar products on the
threads of standard fasteners where "standard torque"
values are applied. The use of special "friction-reduc-
ing"lubricantswillsignificantlyaltertheclampingforce
being applied to fasteners during the tightening proc-
ess. If special "friction-reducing" lubricants are used
withthe"StandardTorque"valueslistedbelowin Table
I (and most Haulpak service manuals), excessive
stress and possible breakage of the fasteners may
result.
Table I specifies "Lubricated Threads" for the Standard
Torquevalueslisted;however,unlessinstructionsspe-
cifically recommend otherwise, these standard
torque values are to be used with simple lithium
base chassis grease (multi-purpose EP NLGI) or a
rust- preventive grease (see list, page 1-13) on the
threads.
Standard Torque values are not to be used when
"Turn-of-the-Nut" tightening procedures are rec-
ommended.
CAP-
SCREW
THREAD
SIZE
TORQUE -- GRADE 5 TORQUE -- GRADE 8 CAPSCREW
THREAD
SIZE
TORQUE -- GRADE 5 TORQUE -- GRADE 8
ft. lbs. kg.mN.mft. lbs. kg.mN.mft. lbs. kg.mN.mft. lbs. kg.mN.m
1/4--20 7 0.97 9.5 10 1.38 13.6 3/4--16 235 32.5 319 335 46.3 454
1/4--28 8 1.11 10.8 11 1.52 14.9 7/8--9 350 48.4 475 500 69.2 678
5/16--18 15 2.07 20.3 21 2.90 28 7/8--14 375 51.9 508 530 73.3 719
5/16--24 16 2.21 22 22 3.04 30 1.0--8 525 72.6 712 750 103.7 1017
3/8--16 25 3.46 34 35 4.84 47 1.0--12 560 77.4 759 790 109.3 1071
3/8--24 30 4.15 41 40 5.5 54 1.0--14 570 78.8 773 800 110.6 1085
7/16--14 40 5.5 54 58 8.0 79 1 1/8--7 650 89.9 881 1050 145 1424
7/16--20 45 6.2 61 62 8.57 84 1 1/8--12 700 96.8 949 1140 158 1546
1/2--13 65 9 88 90 12.4 122 1 1/4--7 910 125.9 1234 1480 205 2007
1/2--20 70 9.7 95 95 13.1 129 1 1/4--12 975 134.8 1322 1580 219 2142
9/16--12 90 12.4 122 125 17.3 169 1 3/8--6 1200 166 1627 1940 268 2630
9/16--18 95 13.1 129 135 18.7 183 1 3/8--12 1310 181 1776 2120 293 2874
5/8--11 125 17.3 169 175 24.2 237 1 1/2--6 1580 219 2142 2560 354 3471
5/8--18 135 18.7 183 190 26.2 258 1 1/2--12 1700 235 2305 2770 383 3756
3/4--10 220 30.4 298 310 42.8 420
1 ft. lbs. = 0.138 kg.m = 1.356 N.m
TABLE I
STANDARD TORQUE CHART
SAE HEX HEAD CAPSCREW AND NUT ASSEMBLY
(LUBRICATED THREADS)
TOLERANCES ±10%
GRADE 5 GRADE 8
OM1012.2 Introduction - Section 1
Standard Charts and Tables Page 1-9

TABLE III TEMPERATURE CONVERSIONS
FORMULA: F° -- 32 ÷ 1.8 = C° C° x 1.8 + 32 = F°
CELSIUS
C° FAHRENHEIT F° CELSIUS C° FAHRENHEIT F° CELSIUS C° FAHRENHEIT F°
121 250 482 63 145 293 4 40 104
118 245 473 60 140 284 2 35 95
116 240 464 57 135 275 -- 1 30 86
113 235 455 54 130 266 -- 4 25 77
110 230 446 52 125 257 -- 7 20 68
107 225 437 49 120 248 -- 9 15 59
104 220 428 46 115 239 -- 12 10 50
102 215 419 43 110 230 -- 15 5 41
99 210 410 41 105 221 -- 18 0 32
96 205 401 38 100 212 -- 21 -- 5 23
93 200 392 35 95 293 -- 23 -- 10 14
91 195 383 32 90 194 -- 26 -- 15 5
88 190 374 29 85 185 -- 29 -- 20 -- 4
85 185 365 27 80 176 -- 32 -- 25 -- 13
82 180 356 24 75 167 -- 34 -- 30 -- 22
79 175 347 21 70 158 -- 37 -- 35 -- 31
77 170 338 18 65 149 -- 40 -- 40 -- 40
74 165 329 15 60 140 -- 43 -- 45 -- 49
71 160 320 13 55 131 -- 46 -- 50 -- 58
68 155 311 10 50 122 -- 48 -- 55 -- 67
66 150 302 7 45 113 -- 51 -- 60 -- 76
NOTE: The numbers in the unmarked columns refer to temperature in either degrees Celsius (C°) or Fahrenheit, F°. Select a number in
this unmarked column and read to the left to convert to degrees Celsius (C°) or read to the right to convert to degrees Fahrenheit, F°.
If starting with a known temperature (either C° or F°), find that temperature in the marked column and read the converted temperature in
the center, unmarked column.
TABLE II TORQUE CONVERSIONS
Foot Pounds -- ft. lbs. To Newton.meters (N.m)
FT. LBS. 0123456789
0 (N.m) 1.36 2.71 4.07 5.42 6.78 8.14 9.49 10.85 12.20
10 13.56 14.91 16.27 17.63 18.98 20.34 21.69 23.05 24.40 25.76
20 27.12 28.47 29.83 31.18 32.54 33.90 35.25 36.61 37.96 39.32
30 40.67 42.03 43.39 44.74 46.10 47.45 48.81 50.17 51.52 52.87
40 54.23 55.59 56.94 58.30 59.66 61.01 62.37 63.72 65.08 66.44
50 67.79 69.15 70.50 71.86 73.21 74.57 75.93 77.28 78.64 80.00
60 81.35 82.70 84.06 85.42 86.77 88.13 89.48 90.84 92.20 93.55
70 94.91 96.26 97.62 98.97 100.33 101.69 103.04 104.40 105.75 107.11
80 108.47 109.82 111.18 112.53 113.89 115.24 116.60 117.96 119.31 120.67
90 122.03 123.38 124.74 126.09 127.45 128.80 130.16 131.51 132.87 134.23
See NOTE on page 1-12
TABLE IIA TORQUE CONVERSIONS
Foot Pounds -- ft. lbs. To kilogram.meter (kg.m)
FT. LBS. 0123456789
0 (kg.m) 0.138 0.277 0.415 0.553 0.692 0.830 0.968 1.106 1.245
10 1.38 1.52 1.66 1.80 1.94 2.07 2.21 2.35 2.49 2.63
20 2.77 2.90 3.04 3.18 3.32 3.46 3.60 3.73 3.87 4.01
30 4.15 4.29 4.43 4.56 4.70 4.84 4.98 5.12 5.26 5.39
40 5.53 5.67 5.81 5.95 6.09 6.22 6.36 6.50 6.64 6.78
50 6.92 7.05 7.19 7.33 7.47 7.61 7.74 7.88 8.02 8.16
60 8.30 8.44 8.57 8.71 8.85 8.99 9.13 9.27 9.40 9.54
70 9.68 9.82 9.96 10.10 10.23 10.37 10.51 10.65 10.79 10.93
80 11.06 11.20 11.34 11.48 11.62 11.76 11.89 12.03 12.17 12.30
90 12.45 12.59 12.72 12.86 13.00 13.14 13.28 13.42 13.55 13.69
See NOTE on page 1-12
Introduction - Section 1 OM1012.2
Page 1-10 Standard Charts and Tables

TABLE IV
TORQUE CHART FOR JIC 37° SWIVEL NUTS
WITH OR WITHOUT O-RING SEAL
SIZE
CODE TUBE SIZE (O.D.) THREADS UNF -- 2B TORQUE FT. LBS.
-- 2 0.125 0.312--24 4 ±1
-- 3 0.188 0.375--24 8 ±3
-- 4 0.250 0.438--20 12 ±3
-- 5 0.312 0.500--20 15 ±3
-- 6 0.375 0.562--18 18 ±5
-- 8 0.500 0.750--16 30 ±5
-- 10 0.625 0.875--14 40 ±5
-- 12 0.750 1.062--12 55 ±5
-- 14 0.875 1.188--12 65 ±5
-- 16 1.000 1.312--12 80 ±5
-- 20 1.250 1.625--12 100 ±10
-- 24 1.500 1.875--12 120 ±10
-- 32 2.000 2.500--12 230 ±20
TABLE V
TORQUE CHART FOR
PIPE THREAD FITTINGS
SIZE
CODE PIPE THREAD SIZE
WITH
SEALANT
FT. LBS.
WITHOUT
SEALANT
FT. LBS.
-- 2 0.125--27 15 ±320 ±5
-- 4 0.250--18 20 ±525 ±5
-- 6 0.375--18 25 ±535 ±5
-- 8 0.500--14 35 ±545 ±5
-- 12 0.750--14 45 ±555 ±5
-- 16 1.000--11.50 55 ±565 ±5
-- 20 1.250--11.50 70 ±580 ±5
-- 24 1.500--11.50 80 ±595 ±10
-- 32 2.000--11.50 95 ±10 120 ±10
TABLE VI
TORQUE CHART FOR
O-RING BOSS FITTINGS
SIZE
CODE TUBE SIZE (O.D.) THREADS UNF -- 2B TORQUE FT. LBS.
-- 2 0.125 0.312--24 4 ±2
-- 3 0.188 0.375--24 5 ±2
-- 4 0.250 0.438--20 8 ±3
-- 5 0.312 0.500--20 10 ±3
-- 6 0.375 0.562--18 13 ±3
-- 8 0.500 0.750--16 24 ±5
-- 10 0.625 0.875--14 32 ±5
-- 12 0.750 1.062--12 48 ±5
-- 14 0.875 1.188--12 54 ±5
-- 16 1.000 1.312--12 72 ±5
-- 20 1.250 1.625--12 80 ±5
-- 24 1.500 1.875--12 80 ±5
-- 32 2.000 2.500--12 96 ±10
TABLE VII
TORQUE CHART FOR
O-RING FACE SEAL FITTINGS
SIZE
CODE TUBE SIZE (O.D.) THREADS UNF -- 2B TORQUE FT. LBS.
-- 4 0.250 0.438--20 11 ±1
-- 6 0.375 0.562--18 18 ±2
-- 8 0.500 0.750--16 35 ±4
-- 10 0.625 0.875--14 51 ±5
-- 12 0.750 1.062--12 71 ±7
-- 16 1.000 1.312--12 98 ±6
-- 20 1.250 1.625--12 132 ±7
-- 24 1.500 1.875--12 165 ±15
OM1012.2 Introduction - Section 1
Standard Charts and Tables Page 1-11

NOTE: Tables such as Table II, IIA, VIII, and IX may be used as in the following example:
Example: Convert 975 psi to kilopascals (kPa).
1. Select Table VIII.
2. Go to PSI row 90, column 7; read 668.8
97 psi = 668.8 kPa.
3. Multiply by 10:
970 psi = 6688 kPa.
4. Go to PSI row 0, column 5; read 34.47
5 psi = 34.47 kPa. Add to step 3.
5. 970 + 5 psi = 6688 + 34 = 6722 kPa.
975 psi = 6722 kPa.
TABLE VIII PRESSURE CONVERSIONS
Pounds/sq. in. [psi] To kilopascals (kPa)
Formula: psi x 6.895 = kPa
PSI 0123456789
0 (kPa) 6.895 13.79 20.68 27.58 34.47 41.37 48.26 55.16 62.05
10 68.95 75.84 82.74 89.63 96.53 103.42 110.32 117.21 124.1 131.0
20 137.9 144.8 151.7 158.6 165.5 172.4 179.3 186.2 193.1 200.0
30 206.8 213.7 220.6 227.5 234.4 241.3 248.2 255.1 262.0 268.9
40 275.8 282.7 289.6 296.5 303.4 310.3 317.2 324.1 331.0 337.9
50 344.7 351.6 358.5 365.4 372.3 379.2 386.1 393.0 399.9 406.8
60 413.7 420.6 427.5 434.4 441.3 448.2 455.1 462.0 468.9 475.8
70 482.6 489.5 496.4 503.3 510.2 517.1 524.0 530.9 537.8 544.7
80 551.6 558.5 565.4 572.3 579.2 586.1 593.0 599.9 606.8 613.7
90 620.5 627.4 634.3 641.2 648.1 655.0 661.9 668.8 675.7 682.6
TABLE IX PRESSURE CONVERSIONS
Pounds/sq. in. [psi] To Megapascals (MPa)
Formula: psi x 0.0069 = MPa
PSI 0 10 20 30 40 50 60 70 80 90
0 (MPa) 0.069 0.14 0.21 0.28 0.34 0.41 0.48 0.55 0.62
100 0.69 0.76 0.83 0.90 0.97 1.03 1.10 1.17 1.24 1.31
200 1.38 1.45 1.52 1.59 1.65 1.72 1.79 1.86 1.93 2.00
300 2.07 2.14 2.21 2.28 2.34 2.41 2.48 2.55 2.62 2.69
400 2.76 2.83 2.90 2.96 3.03 3.10 3.17 3.24 3.31 3.38
500 3.45 3.52 3.59 3.65 3.72 3.79 3.86 3.93 4.00 4.07
600 4.14 4.21 4.27 4.34 4.41 4.48 4.55 4.62 4.69 4.76
700 4.83 4.90 4.96 5.03 5.10 5.17 5.24 5.31 5.38 5.45
800 5.52 5.58 5.65 5.72 5.79 5.86 5.93 6.00 6.07 6.14
900 6.21 6.27 6.34 6.41 6.48 6.55 6.62 6.69 6.76 6.83
Introduction - Section 1 OM1012.2
Page 1-12 Standard Charts and Tables

SUGGESTED* SOURCES FOR
RUST PREVENTIVE GREASE:
•AMERICAN ANTI-RUST GREASE #3-X from
Standard Oil Company,
also American Oil Company.
•GULF NORUST #3 from Gulf Oil Company.
•MOBILARMA 355, Product No. 66705 from Mobil
Oil Corporation.
•RUST BAN 326 from Humble Oil Company.
•RUSTOLENE B GREASE from Sinclair Oil
Company.
•RUST PREVENTIVE GREASE - CODE 312 from
the Southwest Grease and Oil Company.
* NOTE: This list represents the current Engineering
approved sources for use in Haulpak manufacture. It
is not exclusive. Other products may meet the same
specifications of this list.
TABLE X -- COMMON CONVERSION MULTIPLIERS
TO CONVERT
FROM TO MULTIPLY BY
inch -- in. millimeter (mm) 25.40
inch -- in. centimeter (cm) 2.54
foot -- ft. meter (m) 0.3048
yard -- yd. meter (m) 0.914
mile -- mi. kilometer (km) 1.61
sq. in. -- in.2sq. centimeters (cm2)6.45
sq. ft. -- ft.2sq. centimeters (cm2)929
cu. in. -- in.3cu. centimeters (cm3)16.39
cu. in. -- in.3liters (l) 0.016
cu. ft. -- ft.3cu. meters (m3)0.028
cu. ft. -- ft.3liters (l) 28.3
ounce -- oz. kilogram (kg) 0.028
fluid ounce -- fl. oz. milliliter (ml) 29.573
pound (mass) kilogram (kg) 0.454
pound (force) -- lbs. Newton (N) 4.448
in. lbs. (force) Newton.meters (N.m) 0.113
ft. lbs. (force) Newton.meters (N.m) 1.356
ft. lbs. (force) kilogram.meters (kg.m) 0.138
kilogram.meters (kg.m) Newton.meters (N.m) 9.807
psi (pressure) kilopascals (kPa) 6.895
psi (pressure) megapascals (MPa) 0.007
psi (pressure) kilograms/cm2(kg/cm2)0.0704
ton (short) kilogram (kg) 907.2
ton (short) metric ton 0.907
quart -- qt. liters (l) 0.946
gallon -- gal. liters (l) 3.785
HP (horsepower) Watts 745.7
HP (horsepower) kilowatts (kW) 0.745
OM1012.2 Introduction - Section 1
Standard Charts and Tables Page 1-13

NOTES
Introduction - Section 1 OM1012.2
Page 1-14 Standard Charts and Tables

GENERAL SAFETY
Safetyrecordsofmostorganizationswillshowthatthe
greatestpercentageofaccidentsarecausedbyunsafe
acts of persons. The remainder are caused by unsafe
mechanical or physical conditions. Report all unsafe
conditions to the proper authority.
The following safety rules are provided as a guide for
the HAULPAK®operator. However, local conditions
and regulations may add many more to this list.
SAFETY IS THINKING AHEAD
Prevention is the best safety program. Potential acci-
dents may be prevented by knowing the employer’s
safety requirements, all necessary job site regulations,
as well as use and care of the safety equipment on the
HAULPAK®Truck.
Only qualified operators or technicians should attempt
to operate the HAULPAK®Truck.
Safe practices start before the operator gets to
the equipment!
1. Wear the proper clothing. Loose fitting clothing,
unbuttonedsleevesandjackets,jewelry,etc.,can
catch on a protrusion and cause a potential haz-
ard.
2. Always use the personal safety equipment pro-
vided for the operator such as hard hat, safety
shoes,safetyglassesorgoggles. There are some
conditions when protective hearing devices
should also be worn for operator safety.
3. When walking to and from the truck, maintain a
safe distance from all machines even if the opera-
tor is visible.
At The Truck - Ground Level Inspection
4. Before operating truck, a careful visual inspection
should be completed. Report any items that need
attention to the proper authority.
a.Visuallyinspectallheadlights,worklights,clear-
ance lights, and taillights for damage and be
certain lenses are clean. Good visibility may
prevent an accident.
b. Visually inspect entire truck for oil or coolant
leaks, and loose nuts and bolts, especially at
the load carrying areas, such as: wheels, sus-
pensions, steering, and brakes.
If engine has been running, allow coolant to cool
before removing the fill cap or draining radiator.
Anyoperatingfluid,suchas hydraulicoil,orengine
coolant escaping under pressure, can have suffi-
cient force to enter a person’s body by penetrating
the skin and cause serious injury and possibly
death, if proper medical treatment by a physician
who is familiar with this type of injury is not re-
ceived immediately.
c.Whencheckingcoolantinradiator,relievepres-
sure before removing radiator cap.
Do not stand in front of rim and locking ring when
inflating tire.
d. Check tires for cuts, damage or ‘‘bubbles’’.
Check tires for proper inflation. If tire is warm
from operation, allow tire to cool before ad-
justing tire pressure.Ifinflationisneeded,use
anairchuckwithextensionhoseclippedonthe
tire inflation valve to allow service from behind
the tread of the tire and away from front of
wheel.
e. Clean ladder and handrails of any foreign ma-
terial such as ice, snow, mud or oil.
f. Upon completion of an exterior inspection of
the truck, clean mud, grease, or snow from
shoes before climbing access ladder.
Preparing For Operation
Always mount and dismount facing the truck.
Neverattempttomountor dismountthetruckwhile
it is in motion.
5. Always use handrails and ladder when mounting
or dismounting from the truck.
6. Check the deck areas for debris, loose hardware
or tools.
7. Become familiar with all protective equipment
devices on the truck and insure that these items
(anti-skid material, grab bars, seat belts, etc.) are
securely in place.
OM2012.1 Safety - Section 2
General Safety Rules Page 2-1

8. Read and understand the contents of this hand-
book. Read the sections pertaining to safety and
operating instructions with special attention. Be-
come thoroughly acquainted with all gauges, in-
struments and controls before attempting
operation of the truck.
Read and understand WARNING and CAUTION
decals in the operator’s cab.
9.Keepallunauthorizedreadingmaterialoutoftruck
cab.
10. Do not carry tools and supplies or allow trash to
accumulate in cab of truck.
11. Insure steering wheel, horn, controls and pedals
are free of any oil, grease or mud.
12. Insure headlights, worklights and taillights are in
proper working order.
13. Insure windshield and all cab windows are clean
and unbroken. Good visibility may prevent an
accident.
14. Check operation of windshield wiper, condition of
wiperblades,andcheckwasherreservoirforfluid
level.
15. Be familiar with all steering and brake system
controls and warning devices, road speeds and
loading capabilities, before operating the truck.
Truck Operation
16. DO NOT leave truck unattended while engine is
running.
17.WEARSEATBELTS ATALL TIMES.Onlyauthor-
ized persons are allowed to ride in truck. Riders
should be in cab only.
18. Do not allow anyone to ride on decks or steps of
truck.
19. Do not allow anyone to get on or off truck while it
is in motion.
20. Do not move truck into or out of a building without
a signal person present.
21. Know and obey the hand signal communications
between operator and spotter. When other ma-
chines and personnel are present, the operator
shouldmoveinandoutofbuildings,loadingareas
and through traffic, under the direction of a signal
person.Courtesy atalltimes is asafetyprecau-
tion!
22. Report immediately to supervisor any conditions
on haul road, pit or dump area that may cause an
operating hazard.
23. Check for flat tires periodically during shift. If truck
has been run on a ‘‘flat’’,it must not be parked
in a building until the tire cools.
If tire must be changed, do not stand in front of
rim and locking ring when inflating tire mounted
on the machine. Observers should not be permit-
ted in the area and should be kept away from the
side of such tires.
Tire and rim assembly may expode if subjected to
excessive heat. Personnel should move to a re-
mote or protected location if sensing excessively
hot brakes, smell of burning rubber or evidence of
fire near tire and wheel area.
If the truck must be approached, such as to fight a
fire, those personnel should do so only while fac-
ing the tread area of the tire (front or back), unless
protected by use of large heavy equipment as a
shield. Stay at least 50 ft. (15 m) from the tread of
the tire.
In the event of fire in the tire and wheel area
(including brake fires), stay away from the truck
atleast8 hoursoruntilthetireandwheel arecool.
24.Alwayshaveparkingbrakeappliedwhenthetruck
is parked and unattended.
25. When parking, park a safe distance from other
vehicles as determined by supervisor.
26. Keep serviceable fire fighting equipment at hand.
Report used extinguishers for replacement or re-
filling.
27.Stayalertatalltimes!Intheeventofanemergency,
bepreparedtoreactquickly and avoid accidents.
Ifanemergencyarises,knowwheretogetprompt
assistance.
Safety - Section 2 OM2012.1
Page 2-2 General Safety Rules